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Table of Contents
Summary of Contents for SANKI S-CON MINI SLIM
- Page 1 S-CON MINI SLIM Ⓡ OPERATING AND SERVICE MANUAL...
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Page 2: Table Of Contents
Thank you very much for purchasing our S-CON MINI SLIM. To use the machine Ⓡ properly, please read this operating and service manual carefully before use. Keep the manual where the machine is installed, so that it may be referred to when needed. - Page 3 Upon delivery of this product, please check the package contents to ensure the product matches your order. If the delivered items do not match your order, please contact our local agent directly before use. Serial number and model label (affixed to motor) Manufacturer’s serial number [Example] (Refer to this number when contacting us)
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Page 4: 1．Caution When Handling
CAUTION WHEN HANDLING FOR YOUR SAFE USAGE A. Prior To Use CAUTION : Improper handling of the conveyor may result in physical injury or damage! ■Transport and assembly When transporting and assembling the conveyor, pay special attention not to drop it in order to avoid physical injury or damage. - Page 5 B. During Operation WARNING： Improper handling of the conveyor could result in serious physical injury or damage! ■Do NOT touch the conveyor when it is running There is considerable risk of being caught and injured by the conveyor. ■Do NOT ride on or climb on the conveyor／Do NOT go under the conveyor There is considerable risk of falling or being caught and injured by the conveyor.
- Page 6 ■WARNING LABELS etc. AND ATTACHMENT POSITIONS For standard machines, warning labels etc. and their attachment positions are as follows: 1. WARNING LABELS Label Instruction Label classification CA-2 WARNING ■ALWAYS CONNECT TO EARTH Ensure the conveyor is connected to earth at all times to prevent electric shock.
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Page 7: 2．Component Names
COMPONENT NAMES HEAD DRIVE TYPE CENTER DRIVE TYPE... -
Page 8: 3．Assembly
ASSEMBLY Standard Installation Position of Frame Support Considering frame strength, installation position of frame support is determined as follows. Standard installation interval (mm) 400 (150 min.) 1200 or less Caution When Setting up Conveyor 1. Install full length of frame straight, not bent in any place. 2. - Page 9 Installing Control Unit If control unit is delivered in separate packaging, install it as follows: Control unit consists of main body and attachment bracket. (in the same package) There are 5 ways to combine and install them as shown in figure below. NOTE: If attached bolts (M6, 15 bolts) are too short/long to install, separately purchase appropriate ones.
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Page 10: 4．Running The Conveyor
RUNNING THE CONVEYOR 4-1. BE SURE TO GROUND MACHINE BEFORE OPERATION 100V single-phase power source Ground earth terminal (green) of power cable plug. 200V single/three-phase power source Ground earth terminal (green) of power cable. 4-2. STARTING CONVEYOR NOTE: Be sure to combine controller with specified motor. Before starting conveyor, make sure that it is grounded. - Page 11 Starting and Stopping the Conveyor by External Signals When starting and stopping the conveyor frequently in a short period (tact operation etc.), it is impossible to start and stop the machine by turning on/off the power supply. (Brushless-motor variable-speed type is different from speed controller’s, and the power supply will trip.) In this case be sure to start and stop the machine by external signals.
- Page 12 Caution When Using Brushless-motor 1. Be sure to confirm that the power source voltage is within the rated voltage range, before switching ON the power source. (Voltage exceeding the rated voltage could cause fuming, abnormal noise, etc.) 2. Be sure to start and stop the conveyor with RUN/STAND-BY switch. When starting and stopping the conveyor frequently in a short period (tact operation etc.), it is impossible to start/stop the machine by turning on/off the power supply.
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Page 13: 5．Taking Up The Belt
TAKING UP THE BELT HEAD DRIVE TYPE ① Remove pulley cover by removing cross-recessed pan ① head machine screws. (Alternatively loosen the screws ① and slide pulley cover.) ② On opposite side, loosen hexagon socket flush head ① bolts. ③ Loosen lock nut. ④... -
Page 14: 6．Belt Alignment Adjustment
BELT ALIGNMENT ADJUSTMENT Belt occasionally deviates depending on the way of carrying materials, installation condition, environment, etc. When belt is not correctly aligned, make adjustment as follows: Check if full length of frame is level on top, straight and not bent in any place. If necessary, correct frame condition to solve belt deviation. -
Page 15: 8．Pulley Removal
PULLEY REMOVAL (Common to HEAD DRIVE TYPE and CENTER DRIVE TYPE) Drive Pulley Removal ① Remove drive cover. ② Slacken belt. (See p.13.) ③ Loosen hexagon socket set screws. ④ Pull out drive pulley. Squeezing Pulley Removal ① Remove drive cover. ②... -
Page 16: 9．Motor Removal
MOTOR REMOVAL (Common to HEAD DRIVE TYPE and CENTER DRIVE TYPE) ① Remove drive cover. ② Remove belt. (See p.14.) ③ Remove drive pulley. (See p.15.) ④ Remove hexagon nuts (4 nuts) while retaining cross-recessed flush head machine screws with Phillips type screwdriver. -
Page 17: 11．Inspection And Maintenance
INSPECTION AND MAINTENANCE 11-1. PROBLEMS AND REMEDIES PROBLEM CAUSE REMEDY 1. Conveyor does (1) Power plug is not properly (1) Inspection, correction not run when connected to mains. switched on. (2) Power switch is not turned on. (2) Inspection, correction (Reverse switch remains halfway.) (3) Inappropriate power source (3) Check power source. - Page 18 11-2. ITEMS FOR REGULAR INSPECTION CHECKING PART TO THINGS TO CHECKING REMEDY PERIOD CHECK CHECK FOR METHOD Daily Belt Foreign substances on Visual inspection Clean and remove any surface and undersurface foreign matter. Dislodgment from V-form Visual inspection Inspection, adjustment belt guidance grooves Getting jammed Visual inspection...
- Page 19 MEMO...
- Page 20 Contact us ● Particular attention is given to the manufacture and transportation of SANKI conveyors. However, if you need any information about the use or failure of the machine or any other matters, please contact our customer service. Also do not hesitate to ask us for information about conveyors in general.