Solplanet Ai-LB 10K Installation Manual
  1. Manuals
  2. Brands
  3. Solplanet Manuals
  4. Portable Generator
  5. Ai-LB 10K
  6. Installation manual

Solplanet Ai-LB 10K Installation Manual

Power box
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
2
UM0039_Ai-LB 10k_EN_V01_0223

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Ai-LB 10K and is the answer not in the manual?

Questions and answers

Summary of Contents for Solplanet Ai-LB 10K

  • Page 1 UM0039_Ai-LB 10k_EN_V01_0223...
  • Page 2 For the latest Power Box ins tallation documents in all supported languanges, visit: www.solplanet.net WARNING Read this entire document before installing or using Power Box . Failure to do so or to follow any of the instructions or warnings in this document can result in electrical shock, serious injury, or death, or can damage Power Box, potentially rendering it inoperable.
  • Page 4 IMPORTANT SAFETY INSTRUCTIONS： This manual contains important instructions for the Power Box that must be followed during installation and maintenance of the system. Power Box installation and service require knowledge of high voltage electricity and should only be performed by AISWEI Certified Installers.
  • Page 5 General Information: WARNING Reading this entire document before installing or using Power Box. Failure to do so or to follow any of the instructions or warnings in this document can result in electrical shock, serious injury, or death or can damage Power Box, potentially rendering it inoperable.
  • Page 6 WARNING Do not insert foreign objects into any part of Power Box. WARNING Do not expose Power Box or its components to direct flame. WARNING Do not install Power Box near heating equipment. WARNING Do not immerse Power Box or its components in water or other fluids. CAUTION Do not use solvents to clean Power Box, or expose Power Box to flammable or harsh chemicals or vapors.
  • Page 7 CAUTION When installing Power Box in a garage or near vehicles, keep it out of the driving path. If possible, install Power Box on a side wall and/or above the height of vehicle bumpers. Environmental Conditions: WARNING Install Power Box in a location that prevents damage from flooding. WARNING Operating or storing Power Box in temperatures outside its specified range might cause damage to Power Box.

  • Page 8: Table Of Contents

    1. Specification……………………………………………………………………………………………………………………………8 2. Technical parameters……………………………………………………………………………………………………………….9 3. Installation preparation…………………………………………………………………………………………………………….12 3.1 Requirements for Installation Location ......................12 3.2 Tools ................................13 3.3 Safety Gear ..............................13 3.4 Dimensions and Space Requirements......................14 3.5 Unpacking Inspection ........................... 15 4. Installation For Single Use…………………………………………………………………………………………………………16 4.1System Cable Connection Diagram .......................

  • Page 9: Specification

    1. Specification Technical Parameters Ai-LB 10K Cell Type LiFePO4 Battery unit Model LB51100A Number of Battery Units 2 sets of LB51100A Rated Capacity 200Ah Rated Battery Energy 10.24 kWh Rated Voltage 51.2 V Working Voltage Range 44.8-57.6 V Usable Battery Capacity 10.24 kWh...

  • Page 10: Technical Parameters

    Certificate (LB51100A) TUV/IEC 62619/IEC62040/IEC61000/UN38.3 Certificate (Ai-LB10K) TUV/IEC 62619/IEC62040/IEC61000/UN38.3 Calendar Life 10 Years Cable Specification Ai-LB 10K Battery Cable Rating 100 A, each cable Battery Cable Type 25 mm OR 4AWG : For more parallel, please contact the engineer of supplier : Performance may be de-rating in extreme ambient environmental conditions Recommended storage temperature 10℃~30℃；...
  • Page 11 Through Cable from φ8~15mm 2xNegative pole PG19 Waterproof Head Through Cable from φ8~15mm 3xCommunica 1xPG19 Waterproof Head CAN To PCS tion 2xPG19 Waterproof Head RS485 Internal Connection Port 2xWIFI Socket Ai-LB 10K internal battery unit-LB51100A communication interface definition UM0039_Ai-LB 10k_EN_V01_0223...
  • Page 12 Figure 2.3 CAN/RS485 and RS485 connections Name Description Pin 1: NA Pin 2,7: RS485-A Pin 3,6: RS485-B CAN/RS485x1 Pin 4: CAN-H Pin 5: CAN-L Pin 8: GND Pin 1, 4, 5: NC Pin 2, 7: RS485-A RS485x2 Pin 3, 6: RS485-B Pin 8: GND UM0039_Ai-LB 10k_EN_V01_0223...

  • Page 13: Installation Preparation

    3. Installation preparation 3.1 Requirements for Installation Location A solid support surface must be available (e.g., concrete or masonry).  The installation location must be inaccessible to children.  The installation location must be suitable for the weight and dimensions of the Power Box. ...

  • Page 14: Tools

    Power Box includes a mounting bracket , that supports the unit in both floor- and wall-mount configuration, and includes shims to level the unit in floor-mount configurations. Do not use other hardware to anchor Power Box to the wall or floor. 3.2 Tools The tools in the following table could be needed during the installation Torque screwdriver...

  • Page 15: Dimensions And Space Requirements

    Insulated gloves Safety goggles Safety shoes 3.4 Dimensions and Space Requirements Figure 3.4.1 Figure 3.4.2 UM0039_Ai-LB 10k_EN_V01_0223...

  • Page 16: Unpacking Inspection

    Space Requirements Min. clearance from left side 200 mm Min. clearance from right side 200 mm Min. clearance above Power Box 200 mm Min. clearance between side-by-side Power Box 200 mm Min. clearance at the bottom ≥0 mm Max. slope +/- 2 degree side-to-side +/- 5 degree front-to-back 3.5 Unpacking Inspection...

  • Page 17: Installation For Single Use

    Power Cable Negative（⑥-1）: Black Cable, 4AWG /L1.5m ⑥ Positive（⑥-2）: Red Cable,4AWG /L1.5m Output/ Communication Cable Parallel Battery to Inverter/ Cable Standard ⑦ Battery to Battery Black/L2.5m/Double RJ45 Plug (CA11-A） Ground Cable ⑧ Yellow,Green/L1m/Double OT M6 4. Installation For Single Use 4.1System Cable Connection Diagram Fig.
  • Page 18 surface according to the drawing: Figure 4.2.1 4.2.2 Drill holes on the mounting holes of 4pc ③expansion bolts(M6x80) with an electric drill, and then install the four expansion bolts into the mounting holes. (1) Use an impact electric drill to drill holes on the cement floor, and the drilling depth is between 80mm and 85mm.
  • Page 19 Figure 4.2.2 4.2.3 Fix the ②bracket with 4pcs bolts. Lift the ①Ai-LB5K and hang it on the ②Backplane The following image gives the indication of how it would be when single set installed. Fig. 4.2.3 NOTE Please ensure that the ②bracket is horizontal after installation. UM0039_Ai-LB 10k_EN_V01_0223...

  • Page 20: Cable Connection For Single Use

    4.2.4 Lift the ①battery and hang it on the ②bracket. Fig.4.2.4 Assembling Demo 4.3 Cable Connection For Single Use Procedure: Step1.Use a screwdriver to fix the ⑧ground wire terminal to the battery ground point refer to Fig. 4.3.1. Step2. Connect the pre-installed ⑥power cable and ⑦communication cable to the inverter refer to Fig. 4.1.1 . Fig.

  • Page 21: Installation For Parallel Use

    Step3. Close the protective cover of the circuit breaker(Reverse the procedure for the open protective cover). Step4. End. Fig. 4.4.1 Procedure for opening the circuit breaker protective cover 5. Installation For Parallel Use 5.1 System Cable Connection Diagram Fig.5.1.1 Multi-Sets Connection(Example：3 Parallel,30kWh,Output Power 5kW) (Battery ∆V should be less than 3V at first Parallel installation ) UM0039_Ai-LB 10k_EN_V01_0223...

  • Page 22: Battery Fixation And Front Panel Removal

    Fig.5.1.2 Multi-Sets Connection(Example：3 Parallel,30kWh,Output Power 15kW) (Battery ∆V should be less than 3V at first Parallel installation ) 5.2 Battery Fixation and Front Panel Removal 5.2.1 Fix the battery refer to 4.2.1 to 4.2.3. 5.2.2 Take down battery front panel refer to 5.2.1. 5.2.3 Turn the switch to “OFF”...
  • Page 23 Item Name Model CAN/RS485 PG19 RS485 PG19 RS485 PG19 2xNegative Port(-) PG19 2xPositive Port(+) PG19 5.3.2 Ground cable connection Use a screwdriver to fix the ⑧ground wire terminal to the battery ground point refer to Fig. 5.1.1. 5.3.3 Power Cable Connection Multi-Sets in Parallel(LB51100A inside,3 Parallel as an example) Fig.
  • Page 24 Procedure: 1.Make sure the breaker is off. 2.Take off the nut of the PG19. 3.Lead the communication cable through PG19. 4.Plug the communication cable to the corresponding RJ45 port,refer to Fig. 5.3.1 and Fig. 5.3.2. 5.Tighten nut of the PG19. NOTE The communication cable must pass through the ⑤sealing ring.
  • Page 25 3.If the power cable is connected according to Fig.5.1.1, insert the power cable into the corresponding PG 19, and then fix the power cable terminal refer to Fig. 5.3.4. NOTE Fig.5.3.3 shows the usage method of inserting power wire into PG head 1.Take off the nut of the PG19.

  • Page 26: Set Up Master Pack And Slave Pack

    5.4 Set up Master Pack and Slave Pack Ai-LB 10K is consisted of 2 sets of LB51100A . Master Pack and Slave Pack LB51100A can be used as single unit as well as multi-units (in parallel) mode. The customer must inform supplier if multi-units mode is required. The Master Pack can be used individually, but Slave Pack cannot be used individually.

  • Page 27: Turn On The System

    Master/Slave dial code diagram: Figure5.4.2 Dial Diagram Setting (If more than 6 LB51100A in parallel, please contact the engineer of supplier.) Procedure: 1. Make sure the breaker and the internal battery switch are off. 2. Set the dial code refer to the Figure 5.4.2 and 5.4.3. Fig.

  • Page 28: Reinstall The Front Panel And Close The Protective Cover

    Fig.5.6.1 Install the front panel 5.7 Trouble Shooting If Ai-LB 10K is not working correctly, perform the following steps: (1) For single use,please consult the engineer ; (2) For parallel use,please check the status of the LED on the panel of LB51100A. The indication status can be referred in LB51100A User’s Manual in battery package.

  • Page 29: Transportation And Storage

    6. Transportation and Storage Transportation It is forbidden to encounter serious vibration and shock during transportation. Storage If the system is not placed to use, the system must be properly stored. Otherwise, if any issues, AISWEI shall not be liable. It should be stored in 60% SoC status.
  • Page 30 UM0039_Ai-LB 10k_EN_V01_0223...

Table of Contents