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Stationary Compactor
OWNER / OPERATOR INSTRUCTION MANUAL
OWNER / OPERATOR INSTRUCTION MANUAL
Operation, Maintenance, and Installation
Operation, Maintenance, and Installation
Operation, Maintenance, and Installation
MODELS
COR-02
CCR-02
CSR-02
CXR-02
C0-2.5
CH-2.5
CX-2.5
COR-03
CHR-03
CXR-03
COR-04
CHR-04
CXR-04
"Equipping The World For A Better Environment"
U L
C
US
R
LISTED
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Summary of Contents for CRAM-A-LOT COR-02
- Page 1 Stationary Compactor OWNER / OPERATOR INSTRUCTION MANUAL OWNER / OPERATOR INSTRUCTION MANUAL Operation, Maintenance, and Installation Operation, Maintenance, and Installation Operation, Maintenance, and Installation MODELS COR-02 CCR-02 CSR-02 CXR-02 C0-2.5 CH-2.5 CX-2.5 COR-03 CHR-03 CXR-03 COR-04 CHR-04 CXR-04 LISTED “Equipping The World For A Better Environment”...
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Page 3: Introduction
Congratulations You have just purchased a quality designed and manufactured CRAM-A-LOT Compactor. ® Manufacturing compactors and balers since 1978, JV Manufacturing offers quality workmanship, factory trained installa- tion and a national service network. Advanced features have been designed into the compactor for modern waste dis- posal operations. -
Page 5: Table Of Contents
Table of Contents Manual0005 Rev. B. Effective 01-12-06 Introduction 3-10 Congratulations ..........................3 Table of contents ..........................5 Specifications ..........................6-9 Operation Section 11-20 Decals ............................. 12 Safety Decal Placement ........................13 Compactor Operation Safety Orientation........................14 Owner/employer Responsibilities ..................... 15 Operator and Employee Responsibilities ................. -
Page 6: Specifications
Specifications (OAL) DISCHARGE HEIGHT (OAH) DISCHARGE WIDTH (OAW) MODEL A (OAW) B (OAH) C (OAL) DISCHARGE WIDTH DISCHARGE HEIGHT COR-02 73-7/8” 59” 121-5/8” 60” 38” CCR-02 73-7/8” 59” 121-5/8” 60” 38” CSR-02 69-3/4” 59” 83” 60” 39” CXR-02 73-7/8” 59”... - Page 7 J.V. MANUFACTURING, INC COR-02, CCR-02, CSR-02, CXR-02 AND CX-2.5 SPECIFICATIONS General Equipment Specifications COR-02 CCR-02 CSR-02 CXR-02 Wastec Charge Box Rating 1.5 cu/yd 1.5 cu/yd 1.52 cu/yd 1.5 cu/yd Clear Top Opening 40”x58-3/8” 40”x58-3/8” 40”x57” 40”x58-3/8” Cycle Time (sec) Normal...
- Page 8 J.V. MANUFACTURING, INC COR-03, CXR-03, CHR-03, COR-04 AND CHR-04 SPECIFICATIONS General Equipment Specifications CX-2.5 COR-03 CXR-03 CHR-03 Wastec Charge Box Rating 1.97 cu/yd 2.4 cu/yd 2.4 cu/yd 2.4 cu/yd Clear Top Opening 52”x60” 62”x58-1/2” 62”x58-1/2” 62”x58-1/2” Cycle Time (sec) Normal 2,000 2,000 2,000...
- Page 9 J.V. MANUFACTURING, INC COR-03, CXR-03, CHR-03, COR-04 AND CHR-04 SPECIFICATIONS General Equipment Specifications COR-04 CHR-04 Wastec Charge Box Rating 2.8 cu/yd 2.8 cu/yd Clear Top Opening 60-3/16”x57” 60-3/16”x57” Cycle Time (sec) Normal 2,000 2,000 System Pressure (psi) Maximum 2,400 2,400 Normal 56,550 76,900...
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Page 11: Operation Section
Operation Section... -
Page 12: Decals
SAFETY DECALS... -
Page 13: Safety Decal Placement
SAFETY DECALS... -
Page 14: Compactor Operation
Safety Terminology ® The accident prevention decals on your CRAM-A-LOT compactor meet or exceed standards set by ANSI and OSHA. It is im- portant that you are familiar with the terminology used on the decals and the varying degrees of hazards that are associated with this terminology. -
Page 15: Owner/Employer Responsibilities
Compactor Operation, cont. Owner/employer responsibilities for compactors The employer/owner shall provide properly Maintained stationary compactors that meet all applicable regulatory safety requirements and requirements of ANSI Z245.2-2004. Ensuring that the installation of the compactor conforms to local codes, ordinances, and manufacturer’s recommendations. If installing into a system, examine prevailing safety standards of associated equipment. -
Page 16: Operator And Employee Responsibilities
Compactor Operation, cont. Operator and employee responsibilities for compactors Operators who work on and around the compactor shall be responsible for the items listed below: Using all applicable safety features provided on the compactor; Using the compactor only after receiving instructions; C. -
Page 17: Safety And Training Program
Compactor Operation, cont. Restoring the compactor to service. When the servicing or maintenance is completed and the compactor is ready to re- turn to normal operating condition, the following steps shall be taken: Check the machine or equipment and the immediate area around the machine or equipment to ensure that all non- essential items have been removed and the machine or equipment components are operationally intact. -
Page 18: Compactor Controls
Compactor Operation, cont. Compactor Controls LOW OIL EMERGENCY STOP/ (OPTIONAL) PULL TO REVERSE 75% SOLID 100% FLASHING (OPTIONAL) KEY START SWITCH... -
Page 19: Standard Operation Sequence
Compactor Operation, cont. It is unlawful to operate this machine if you are under 18 years of age! Emergency Procedures Should an emergency occur while operating the compactor, press the RED EMERGENCY STOP BUTTON and the compactor will terminate all functions and shut down. EVERYONE AUTHORIZED TO OPERATE THE COMPACTOR SHOULD KNOW THIS EMERGENCY PROCEDURE. -
Page 20: User Preventive Maintenance
Compactor Operation, cont. USER PREVENTIVE MAINTENANCE ® We recommend the user of CRAM-A-LOT compactors adopt a program of regularly scheduled maintenance procedures. This schedule should be followed to insure against premature failure of mechanical or hydraulic components. INITIAL CHECK: All nuts and bolts during the first week of use, and then monthly thereafter. -
Page 21: Maintenance Section
Authorized Technician Maintenance Section... -
Page 22: Lockout & Tag-Out Instructions
Authorized Technician Maintenance Lock-out & Tag-out Instructions FORWARD: Before entering any part of the compactor, be sure that all sources of energy have been shut off, all potential hazards have been eliminated, and the com- pactor is locked-out and tagged-out in accordance with OSHA and ANSI require- ments. -
Page 23: Hydraulic Safety
Authorized Technician Maintenance, cont. HYDRAULIC SAFETY: PLEASE READ CAREFULLY! Warning: Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids. -
Page 24: Preventive Maintenance
Authorized Technician Maintenance, cont. PREVENTIVE MAINTENANCE ® We recommend the user of CRAM-A-LOT compactors adopt a program of regularly scheduled maintenance procedures. This schedule should be followed to insure against premature failure of mechanical or hydraulic components. INITIAL CHECK: All nuts and bolts during the first week of use, and then monthly thereafter. -
Page 25: Checking And Adding Oil
Authorized Technician Maintenance, cont. Checking and adding oil. Time: 30 minutes Tools: Clean funnel Parts: SAE 5W-20 high grade hydraulic oil (Sun 2105 or equivalent) Supplies: Disposable shop towels. Tips: Make sure the ram is fully retracted when checking and filling with oil. Be patient when filling with oil. -
Page 26: Electric Schematics
Authorized Technician Maintenance, cont. Electrical Schematic... - Page 27 Authorized Technician Maintenance, cont. Electrical Schematic...
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Page 28: Hydraulic Schematics
Authorized Technician Maintenance, cont. Hydraulic Schematic... - Page 29 Authorized Technician Maintenance, cont. Hydraulic Schematic...
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Page 30: Trouble-Shooting Chart
Authorized Technician Maintenance, cont. TROUBLE-SHOOTING CHART Note: Before performing any maintenance, always LOCK AND TAG-OUT THE DISCONNECT. Problem Solution Motor will not operate. Check main breaker. Check fused disconnect. Check motor starter thermal overloads. Reset if necessary. Check motor starter coil. Check magnetic door switch (if applicable). -
Page 31: Parts Section
Parts Section... -
Page 32: Safety Decal Placement
SAFETY DECALS... -
Page 33: Installation Section
Installation Section... -
Page 34: Concrete Pad
Installation CONCRETE PAD REQUIREMENTS Caution: Review this manual before making the installation. Study the job-site and installation requirements carefully to be certain all necessary safeguards and or safety devices are provided to protect all personnel and equipment during installation and as a completed system. Special attention is directed to the extract from American National Insti- tute Z245.2. -
Page 35: Electrical & Hydraulic Installation
Installation, cont ELECTRICAL & HYDRAULIC INSTALLATION The motor control panel contains high voltage components. Only authorized service personnel should be allowed inside. See Lock- Out and Tag-Out instructions in the maintenance section. A lockable fused disconnect switch (customer furnished) must be installed and be within sight of the compactor motor control panel location, not to exceed 50’... -
Page 37: Warranty Policy & Procedures Section
Warranty Policy Procedure Section... - Page 38 ® As limited herein, the CRAM-A-LOT products (the "goods") you have purchased are warranted by J.V. Manufacturing, Inc.
- Page 39 Warranty Policy, continued NOTICE OF CLAIMS A) Buyer must notify Seller immediately by e-mail, phone, writing, or fax, of any defect, malfunction, or nonconformity after he or she knows or has reason to know the basis of any claim, and in no event more than ten days thereafter. Within 24 hours after receiving notice from the buyer, Seller will authorize repair or replacement of the defective part.
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Page 40: Warranty Procedures
The service technician will correct the defect, malfunction, or non-conformity to the customer’s satisfaction. Any parts or compo- ® nents that have been diagnosed as defective will be returned to be evaluated by CRAM-A-LOT Quality or Engineering Department personnel, or the vendor who supplied the part, as determined by ®...
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