HyQuest Solutions HS40 II Series User Manual

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HS40 Series II

User Manual

04-2023 – 01-01-000

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Page 1 HS40 Series II User Manual 04-2023 – 01-01-000...
Page 2: Table Of Contents
Appendix B Using Pressure to Measure Water Level ............... 30 Appendix C HS40 Series II-DO (Dual Orifice) ..................36 Appendix D Gas Chamber Orifice Assembly ..................36 Appendix E Typical Installations ....................... 39 Appendix F Compressor Controller Bypass .................... 40 © 2023 HyQuest Solutions...
Page 3: I Disclaimer
HyQuest Solutions or KISTERS AG. Other product documentation and the information contained in it, names used may or may not be the trademarks of even if HyQuest Solutions has been advised of the their respective owners. possibility of such damages.
Page 4: Safety Instructions
HyQuest Solutions website. § Disposal instructions: After taking the HyQuest Solutions HS40S2 out of service, it must be disposed of in compliance with local waste and environmental regulations. The HyQuest Solutions HS40S2 is never to be disposed in household waste! §...
Page 5: Part I Introduction
Thank you for choosing our product. We hope you will enjoy using the device. HyQuest Solutions manufactures, sells, installs and operates quality instrumentation, data loggers and communication technology. Products are designed with passion for environmental monitoring and with a deep understanding of the quality, accuracy and robustness needed to fulfil the requirements of measurement practitioners in the field.
Page 7: Part Ii Installation
HS40 Series II is 2 x 0.18V = 0.36V less than the voltage seen at the battery terminals – and at 30A the battery voltage will also droop. (This is before the cables are extended.) © 2023 HyQuest Solutions...
Page 8: Adjusting The Bubble Rate
Attach the HS23QC (supplied as standard) to the HS40 Series II Test Port and immerse the HS23QC in a beaker of water. § Allow up to 10 minutes for the bubble rate and differential regulator to stabilise. © 2023 HyQuest Solutions...
Page 9 26 Bubbles Per Minute. For medium rising streams. Factory Set Rate (Recommended for BU07). Maximum do not exceed 45 Bubbles Per Minute. Suitable for Fast rising streams. Exceeding the maximum bubble rate will cause excessive wear to compressor pump. © 2023 HyQuest Solutions...
Page 10: Wl3100 Connection
(Consult the WL3100 Manual for a detailed description of the WL3100 connection, operation and specific SDI-12 commands – available on the Hyquest Solutions website) +12V DC Power...
Page 11 (Please note the letter ‘a’ in the commands below refer to the SDI-12 address 0, 1, 2,….9) Note: The default compressor controller SDI-12 Address ‘a’ is 9 Name Command Response Break Continuous spacing for at least 12 None milliseconds Acknowledge Active a<CR><LF> Send Identification allccccccccmmmmmmvvvxxx...xx<CR><L F> © 2023 HyQuest Solutions...
Page 12 000 seconds and ‘n’ is 7 indicating there a 7 variables to be returned. Therefore a service request is not supplied. (In accordance with the SDI-12 protocol). Note 3. Typical aD0! or aR0! response © 2023 HyQuest Solutions...
Page 13 Replies with a+12345<CR><LF> ascii character is acceptable. This value appears in the Identify command. Sample SDI-12 (RS232) Session The following session is using the RS232 to SDI-12 interface to demonstrate the ‘*’ which removes the SDI-12 timing. © 2023 HyQuest Solutions...
Page 14 Measure request on address 2 (7 variables avail in 000 secs) *2D0! 2+0+16+235+1+11.8+32.2+12.7<CR>< Get data from address 2 LF> (See data definition on prev page) *2R0! 2+1+16+243+1+11.8+32.2+11.9<CR>< Contin Meas on address 2 LF> (Same as 2M! and then 2D0!) © 2023 HyQuest Solutions...
Page 15: Part Iii Operation
Compressor Controller is faulty, and not switching enough power to the compressor itself or the in-line compressor connector is loose. Note: Even when the LED is flashing blue, the system will attempt to pump up the tank every 12 hours. © 2023 HyQuest Solutions...
Page 16: Startup Sequence
LED will flash green if completed successfully, or flash red or blue if there is a problem. At the end of each pumping cycle, the solenoid valve is turned off so the collected moisture is blown out of the micro mist separator to atmosphere. © 2023 HyQuest Solutions...
Page 17: Battery Size
The battery voltage is monitored during all phases of operation. If the battery voltage falls below 10.0V then the status LED will show the battery low indication and all compressor operation will stop immediately. The battery voltage must then rise above 12.5V before clearing the battery low condition. © 2023 HyQuest Solutions...
Page 18 A compressor soft start feature allows the compressor to slowly ramp up to speed, limiting the initial peak current draw which always occurs when motors start up. This also helps prevent a battery low condition being registered as the compressor starts. © 2023 HyQuest Solutions...
Page 19: Part Iv Maintenance
All HS40 Series II models have a system that automatically purges any built up moisture in the micro mist separator, at the end of the pump up cycle, by controlling a solenoid release valve. Filter Maintenance for the HS40 Series II © 2023 HyQuest Solutions...
Page 23: Part V Troubleshooting
Troubleshooting Troubleshooting This fault finding guide should be used by the HS40 Series II user before they consult Hyquest Solutions to assist with specific problems. HS40 Series II Not Powering Up § Check battery voltage. § Check battery POWER and GROUND connections to the battery – make sure they are done up tightly and there is no corrosion.
Page 24 – wait 10 mins until the compressor cools down and the LED flashes green and it will automatically retry. The compressor doesn’t stop at 750 kPa (110 psi) § There is a fault with the Condor pressure switch adjustment. Contact Hyquest Solutions for the adjustment procedure. © 2023 HyQuest Solutions...
Page 25: Part Vi Repair
In rare cases, a product may not be delivered in accordance with your order. In such cases HyQuest Solutions’ return and repair policy applies. For you as a customer, this means the following: 1. Contact HyQuest Solutions using the Repair Request Form made available online: https://cdn.hyquestsolutions.eu/fileadmin/Services/Downloads/HS-RepairRequestForm_EU.pdf...
Page 26: Part Vii Technical Data
Simultaneous data output via 4 - 20 mA and SDI-12 allows connection of up to two data WL3100 / WL3100A loggers (redundancy). models) Bubble Rate Factory preset at 26 per minute (at the orifice). Air Dryer Auto purge air dryer (solenoid valve) complete with micro mist separator and membrane dryer. © 2023 HyQuest Solutions...
Page 27: Part Viii Obligations Of The Operator And Disposal
Electrical waste and electronic equipment must not be disposed of as household waste! Instead, these old appliances must be collected separately and disposed of via the local collection and return systems. Integrated or provided batteries and accumulators must be separated from the appliances and disposed of at the © 2023 HyQuest Solutions...
Page 28 At the end of its service life, the lithium-ion battery must be disposed of according to legal provisions. EU WEEE Directive As players in the environmental market, KISTERS AG and HyQuest Solutions are committed to supporting efforts to avoid and recycle waste. Please consider: §...
Page 29: Part Ix Appendices
Check the lay of the tubing in the trench to ensure that it is free of coils and kinks. Under no circumstances should the tube form hollows where moisture can be trapped within the tube. Lay the tubing into position in the equipment shelter as required. Remove the protective tape from the end of river line tube. © 2023 HyQuest Solutions...
Page 30: Appendix B Using Pressure To Measure Water Level
In the first example, the tube exhausts to atmosphere and hence the water manometer indicate zero pressure in the system because it is acted on by two equal pressures- the system pressure and the atmospheric pressure © 2023 HyQuest Solutions...
Page 31 As we are not seeking to measure atmospheric pressure, but liquid head, how is the principle applied? Simply by using two physical characteristics. 1. The tendency of the gas under pressure to “seek” a lower pressure. © 2023 HyQuest Solutions...
Page 32 Figure 4 – depicts a water manometer connected to the system and it is recommended that – such an arrangement be set up in a workshop for staff training. Gas Purge Operational Characteristics In the foregoing, the discussion has been limited to static head conditions, whereas in practice, the levels in stream are constantly fluctuating. “Rising” Situations © 2023 HyQuest Solutions...
Page 33 III. Pressure connections and valves for connecting the tubing to the river and the instrument. With the overall provision that the unit must be “leak proof”, otherwise the true head will not be recorded. The configuration most widely used is shown in Fig 6. © 2023 HyQuest Solutions...
Page 34 Hence the term dual line. The operation of Hyquest Solutions units is described in more details in diagrams 15 and 16 of “instruction Manual for Sherlock Pressure Sensing Units”.
Page 35 As the water rises, the system pressure increases to the equivalent of the head H minus the amount the water rises within the bulb. This amount x, is non-linear and therefore cannot be completely compensated for by simple calibration. Provided the head H does not fall below say 300 mm, error from this cause is minimal. © 2023 HyQuest Solutions...
Page 36: Appendix C Hs40 Series Ii-Do (Dual Orifice)
Note: Only one orifice can operate at a time. If the level of the second orifice exceeds the range of the transducer; the transducer level can be set again at the second orifice. Appendix D Gas Chamber Orifice Assembly Step 1: Secure Socket/Locknut to the 2” BSP pipe © 2023 HyQuest Solutions...
Page 37 Place the GCO1 assembly onto the mounting pipe, adjust coupling so the GCO1 is horizontal to the water, and tighten the flexible coupling with GCO1 in position. Note: Ensure that the GCO1 is horizontally level as shown. Flexible coupling allows adjustment up to 30 degrees. © 2023 HyQuest Solutions...
Page 39: Appendix E Typical Installations
Appendices Appendix E Typical Installations Typical installation for HS40 Series II & HS40 Series II-DO (Dual Orifice) HS40 Series II Typical Installation © 2023 HyQuest Solutions...
Page 40: Appendix F Compressor Controller Bypass
The HS40 Series II bypass mode should only be used in the event of a controller failure and the repaired controller should be replaced as The following schematic shows the power wiring in the HS40 Series II – and how it has been designed for the “Bypass” link to keep the sys © 2023 HyQuest Solutions...
Page 41 Undo the 4 x ¼ turn screws securing the lid of the Compressor Controller and remove the lid. § Unplug the 5 way and 2 way screw terminal blocks from the controller. (Don’t remove the wires, just unplug the terminals.) © 2023 HyQuest Solutions...
Page 42 Before leaving the site, check the system is fully operational by manually purging the system so the pressure falls below 400kPa, ensure the compressor recharges the tank and then purges moisture from the system - as it normally would. © 2023 HyQuest Solutions...
Page 43 The HS40 Series II bypass mode should only be used in the event of a controller failure and the repaired controller should be replaced as soon as possible. Reinstalling the Compressor Controller Board requires the above steps to be reversed. © 2023 HyQuest Solutions...
Page 44 Contact Data Europe | HyQuest Solutions (KISTERS AG) +49 2408 9385 0 info@hyquestsolutions.eu www.hyquestsolutions.eu Australia | HyQuest Solutions Pty Ltd +612 9601 2022 sales@hyquestsolutions.com.au www.hyquestsolutions.com.au New Zealand | HyQuest Solutions NZ Ltd +64 7 857 0810 sales@hyquestsolutions.co.nz www.hyquestsolutions.com.au Latin America...

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