Würth 9501006290 Instruction & Maintenance Manual

Tyre changer pro runflat

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INSTRUCTION & MAINTENANCE MANUAL

TYRE CHANGER PRO RUNFLAT

Art. No. 9501006290

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Page 1 INSTRUCTION & MAINTENANCE MANUAL TYRE CHANGER PRO RUNFLAT Art. No. 9501006290...
Page 2: Table Of Contents
TYRE CHANGER INSTRUCTION MANUAL INDEX PAGE 1. Introduction:..................................2 2. Safety Warnings:................................2 3. Technical data...................................3 4. Transport:..................................3 5. Unpacking & Inspection:..............................3 6. Workplace requirements:..............................3 7. Position and installation:..............................4 8. Electricity and Pneumatic connections:...........................4 9. Adjusting operation:.................................4 9.1. Breaking the tyre bead：............................5 9.2.
Page 3: Introduction
Tyre Changer Warning This instruction manual is important for the machine, please read carefully before installation and use; also it is important for safe use and machine maintenance of machine. Please keep this manual properly in order to further maintenance of the machine.
Page 4: Technical Data
3. Technical data 12~26＂(+Jaw's protector for 12”) External locking rim dimensions Internal locking rim dimensions 14~28＂ Max. Wheel diameter 1143mm（45＂) Max. Wheel width 406mm (16＂) Working Pressure 8-10bar Power supply 110V (1ph)/ 220V (1ph)/ 380V (3ph) Optional Motor power 0.37kw Max.
Page 5: Position And Installation
7. Position and installation: 7.1 Install the column (accessories details refer to the exploded drawing) 1) Tools preparation 2) Place the tilting seat (3, Fig 3) on the body (1, Fig 3) with 4 bolts (M12), push air hose (2, Fig 3) through the hole of the column. Tighten 4 self-locking nut(8, Fig 3).
Page 6: Breaking The Tyre Bead
Tyre changer operation is consisted of three parts: 1）Demounting the tyre bead 2）Demounting the tyre 3）Mounting the tyre Caution: Before any operations, don’t wear loose clothing and wear protective hat, gloves, and skid-proof shoes. Ensure to exhaust the air in the tyre completely, and remove all the wheel weights from the rim. 9.1.
Page 7: Help Arm S002
Put on the tyre and check the situation. Caution: When clamp the wheel rim, don't put your hands on the wheel rim to avoid injury during this operation. Lock the Hexagonal Vertical Mounting Arm, put the tyre on the rim, let the Rocker Arm back to place as demounting the tyre.
Page 8: Workplace Requirement
10.3.3. Workplace Requirement Fig 9 shows the minimum distance (cm) from walls after assembly this auxiliary device. Please choose the right place to install it. 10.3.4.Assembly 1) Disconnect the tire changer from power supply and air source. 2) Install the column 3 with screw 1 and 2; install the support 5 of the auxiliary arm with screw 4; (Fig 10) 3) Install the help arm 6 with nut 7 and screw 9，then tighen 4、7、8、9（Fig 10 、Fig 11）;...
Page 9: Demounting The Tire
pedal to open the jaws； Put the tire on the turntable; Tread the corresponding pedal to close the jaws until they near the rim. 10.6.2. Demounting The Tire -1. Generally speaking, tire is very tight. Loosen the beads with the tire pressing head first (or using the bead breaker if it too tight to loosen).
Page 10: Mounting The Tire
the turntable. With the help of the mounting head, the tire is detached completely. 10.6.3. Mounting the tire Lubricate the tire bead and rotate the turntable, mount the bottom bead with the mounting head; Pull the hex rod out, press the upper bead under the mounting head 5mm with the tire pressing roller, rotate the rotating arm and move the tire pressing block above the tire;...
Page 11: Trouble Shooting Table
replaced by professional persons with the spare parts provided by manufacturer. Clean the machine once every day after work. Clean the dirt on the turntable with diesel oil once per week and lubricate the slides and clamps. Following maintenance must be done at least once per month: Check oil level in Oil Fog Maker, please be filled with SAE30# oil if need.
Page 12 Problem Reason Solution The turntable rotate just in Reverse Switch broken Replace the Reverse Switch one direction or can’t rotate. Leakage of Air network Check all the parts on the air network. Demount or fix the wheel, the turntable can’t lock (spin with The clamping cylinder can’t work.
Page 13: Exploded Drawing
15. Exploded drawing: 21100 Machine body JZ08001021100 23175 Bead breaker buffer JZ09001023175 23041 Lifting lever JZ09001023041 15826 Bracket JZ03001015826 22719 Bead breaker arm rubber JZ09001022719 29067 Grease IY08002029067 23088 Front panel JZ09001023088 - 12 -...
Page 14 - 13 -...
Page 15 EQ1000400326 3262 22769 Quick union 1/8-Ø6 JZ09001022769 Tilting cylinder threaded 20906 22767 JZ07001020906 Locking cylinder plate JZ09001022767 Tilting cylinder piston rod 15520 4459 JZ03001015520 Horizontal arm locking plate FJ04008004459 Self-locking nut M8 Tilting cylinder cover without 3904 22762 FJ04002003904 Flat washer Φ8*17*1.5 JZ09001022762 handle 22819...
Page 16 15584 JZ03001015584 Jaw cap assembly 22893 JZ09001022893 Jaw 200 15476 JZ03001015476 Big washer 3779 FJ04002003779 Spring washer Ø16 4828 FJ04009004828 Outer hex bolt M16×40 20860 JZ07001020860 Turntable cap 15611 JZ03001015611 Connection rod assembly 615 15454 JZ03001015454 Square turntable 615 15457 JZ03001015457 Square turntable washer 3757...
Page 17 22723 JZ09001022723 Bead breaker arm spring 5135 FJ08001005135 O-seal Ø173.4x5.3 11179 JZ09001011179 Hex socket head boltM14×30 21173 JZ08001021173 Bead breaker arm A 4458 FJ04008004458 Self-locking nut M6 15346 JZ09001015346 Bead breaker pin EQ1100500335 3350 Union (90°) 1/4-Ø8 15382 JZ03001015382 Bead breaker cylinder rotating pin 4447 FJ04008004447 Self-locking nut M16*1.5...
Page 18 - 17 -...
Page 19 22774 JZ09001022774 Reverse switch pedal 3874 FJ04002003874 Flat washer Ø 4 23137 JZ09001023137 5-way valve pedal(right) 4323 FJ04006004323 Cross head screw M4*16 23139 JZ09001023139 5-way valve pedal(left) 22776 JZ09001022776 Reverse switch handle 3737 FJ04001003737 Snap ring Ø12(shaft) 4458 FJ04008004458 Self-locking nut M6 3813 FJ04002003813 Flat washer Φ...
Page 20 2961 EQ05001002961 Inflating gun indicator 22984 JZ09001022984 Rubber connection hose 3478 EQ14003003478 Notch nut 3072 EQ07005003072 Straight union 1/4-1/4 3822 FJ04002003822 Flat washer Ø13 2911 EQ03003002911 Pressure adjust valve(optional) 3257 EQ10004003257 Quick union 1/4-Ø8 Complete inflating gun(without 20204 JZ06001020204 pressure adjust valve) Complete inflating gun(with 20203 JZ06001020203...
Page 21 - 20 -...
Page 22 40612 JZ08001040612 Column module 4458 JZ08001021274 Lift cylinder cover Hex socket head bolt M6× 15392 JZ03001015392 Guide rail 4676 FJ04009004680 22813 JZ09001022813 Slide seat casting 2799 FJ04009004744 Outer hex bolt M10*55 23132 JZ09001023132 Hexagonal cover 3249 FJ04008004444 Self-locking nut M10 4607 FJ04009004607 Pentagon handle...
Page 23: Circuit Diagram
16. Circuit diagram: 17. Pneumatic drawing: - 22 -...