Introduction CTC Mini-Maxx Boxes provide a common location for routine data collection with portable data collectors by bringing sensor cables into 1-4 channel termination points . CTC Mini-Maxx boxes provide BNC outputs for each channel and quick release terminal blocks . MX502 Overview The MX502 Series is a powder-coated aluminum junction box that provides connection of the two-conductor input wiring of up to four accelerometers or...
Mounting Instructions Independent stainless steel mounting feet are included on the enclosure . Wall anchoring screws are not included . Note: If you have purchased a MX502 box without cable entries provided, you should add your own entry prior to mounting the termination box . CTC does not recommend putting holes in the top of the enclosure as it will cause restricted access to the wire termination connection points and also allow possible moisture ingression .
Conduit Entry If you are running conduit to your enclosure, ensure the conduit cable entry enters from the bottom of the enclosure when mounted . Note: To ensure moisture will not flow into the enclosure, a hole should be drilled at the lowest point in the conduit to provide drainage for any moisture .
Grounding Ensure the shield ground wire on the MX502 Series Termination Box is grounded to earth ground . A. Mounting to Earth Ground When mounting an MX502 Series Termination box to earth ground (such as an I-Beam), no additional steps are necessary, as the enclosure is grounded internally .
B. Mounting to non-grounded structure When mounting the MAXX box to a non-grounded structure, ensure the shield ground wire or customer supplied ground wire is tied to a source of earth ground . Figure 6. Ground Wire Placement Sensor Installation Installation of sensors/signal input cable Feed blunt end through the cable entry at the bottom of the enclosure .
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Figure 8. Bottom View Figure 7. Front View Strip outer jacket of cable back 1¼ in . and remove all of the shielding . Separate the internal wires from the shield and twist the shield . Strip red and black insulation back ¼ in . Shield / Drain wire Figure 9.
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Inputs SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 Sensor Inputs Red = Positive Black = Common Grey = Shield (Ground) Figure 10. Field Wiring for 2-Conductor Sensor Inputs Mark the Measurement Location Card located on the inside front cover with a description of each measurement location .
Post Installation Testing The TM1018 Accelerometer Verification Meter can be used to verify cable conductivity, sensor location and proper wiring connections . The Verification Meter will indicate if the sensor, cable and/or junction box is in working condition . It will also confirm bias voltage of the accelerometer, which will inform you of the operation of the internal accelerometer amplifier .
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Green LED: Normal . Indicates proper connection and an output bias will be given, indicating the health of the sensor (4 – 16 V indicates a healthy accelerometer) . Yellow LED: Open Circuit . Indicates one of the following: a . Cable connector is not connected to accelerometer . b .
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Warranty & Refund Warranty All CTC products are backed by our unconditional lifetime warranty . If any CTC product should ever fail, we will repair or replace it at no charge . Refund All stock products qualify for a full refund if returned in new condition within 90 days of shipment .
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