e-con Systems See3CAM 130A Inspection Procedure

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Disclaimer: The information in this document is confidential. It may not be reproduced in whole, or in

part, nor may any of the information contained therein be disclosed without the prior consent of e-con

Systems India Pvt Ltd

PRODUCT INSPECTION PROCEDURE

e-con Systems India Pvt Ltd

Rishabh Infopark,

RR Tower – IV, 7

Super A-16 & A-17,

Thiru-Vi-Ka Industrial Estate,

Guindy,

Chennai-600032

www.e-consystems.com

See3CAM_130A

INSPECTION PROCEDURE

Revision 1.2

21 December 2018

Customer/Partner

Internal

Floor,

Format # : EDSG/F/015

Rev# : 1.1

Table of Contents

Summary of Contents for e-con Systems See3CAM 130A

Page 1 PRODUCT INSPECTION PROCEDURE e-con Systems India Pvt Ltd Rishabh Infopark, RR Tower – IV, 7 Floor, Super A-16 & A-17, Thiru-Vi-Ka Industrial Estate, Guindy, Chennai-600032 www.e-consystems.com See3CAM_130A INSPECTION PROCEDURE Revision 1.2 21 December 2018 Customer/Partner Internal Disclaimer: The information in this document is confidential. It may not be reproduced in whole, or in...
Page 2: Table Of Contents
PRODUCT INSPECTION PROCEDURE Table of Contents 1. Revision History ............................... 3 2. Introduction ............................... 4 3. Scope ................................4 4. Inspection precautions ............................ 4 5. List of Equipment Required ..........................4 5.1. Hardware Tools ............................4 5.2. Software Tools ............................4 6.
Page 3: Revision History
PRODUCT INSPECTION PROCEDURE 1. Revision History Rev No Date Major Changes Author 20/12/2018 Initial Draft Camera Team 20/12/2018 Reviewed and updated changes Camera Team Updated supported Ubuntu 21/12/2018 Camera Team versions Disclaimer: The information in this document is confidential. It may not be reproduced in whole, or in Format # : EDSG/F/015 part, nor may any of the information contained therein be disclosed without the prior consent of e-con Rev# : 1.1...
Page 4: Introduction
PRODUCT INSPECTION PROCEDURE 2. Introduction This document shall serve as a guide for users and manufacturers who would work on See3CAM_130A for testing the peripherals and interfaces attached to See3CAM_130A. 3. Scope This manual explains in detail about the procedure for testing the peripherals of See3CAM_130A with test application provided by econ.
Page 5: Block Diagram
PRODUCT INSPECTION PROCEDURE • FOV angle is not the same for all preview resolutions. • Output Video format - UYVY and MJPEG format. • Operating Voltage : 5V +/- 5%, Current : 370mA • Restriction of Hazardous Substances (RoHS) compliant. 7.
Page 6: Interfaces In Product
PRODUCT INSPECTION PROCEDURE Fig. 2. Top View of the Board Fig.3. Bottom view of board Adaptor Board 7.3 Interfaces in Product Fig.4.Interfaces in the See3CAM_130A Disclaimer: The information in this document is confidential. It may not be reproduced in whole, or in Format # : EDSG/F/015 part, nor may any of the information contained therein be disclosed without the prior consent of e-con Rev# : 1.1...
Page 7: Board's Connector Details
PRODUCT INSPECTION PROCEDURE 7.4. Board’s Connector Details Connector Description Manufacturer Part Number USB 3.1 GEN1 Type C CONN RCPT USB C 3.1 SMT R/A Molex 105450-0101 connector Position Socket Connector Hirose Electric Co GPIO Header (CN3) 0.031" (0.80mm) Surface Mount, DF52-10S-0.8H(21) Right Angle Tin 10 Position Rectangular Housing...
Page 8: Impedance/Sanity Check Points
PRODUCT INSPECTION PROCEDURE STROBE Output (PD) Strobe output from camera sensor TRIG Input (PD) External trigger signal to Connect to Ground through push Camera Sensor button switch with necessary de- bouncing circuitry. GROUND Power Device power ground 8. Impedance/Sanity check points S.
Page 9 PRODUCT INSPECTION PROCEDURE Lighting Normal office lighting conditions. Test patterns/charts & Focus Chart (Focus Test) Others Working Distance 60-70 cm Note: The production team must prepare the test setup for all the cameras going to be tested. Fig.5.Connection setup - USB Type-C plug with See3CAM_130A. Disclaimer: The information in this document is confidential.
Page 10: Configure
PRODUCT INSPECTION PROCEDURE Below is the step by step process for testing the camera in diagcam application, 9.1 Configure After the above steps, open Diagcam application to start the testing process, There shall be a “xyz.key” file to configure the application. This configuration file will decide the tests to be conducted.
Page 11: Serial Number Scanning
PRODUCT INSPECTION PROCEDURE 9.2 Serial number scanning • The serial number is detected either automatically from the QR code on the test camera or by manual entry. • The streaming of the scanner camera will not be displayed if the disable scanning checkbox is checked as shown in the below figure.
Page 12: Manual Entry
PRODUCT INSPECTION PROCEDURE 9.2.1 Manual entry • The user can enter the serial number manually and clicking the next button shall continue with the tests. Note: Alphanumeric, hyphen (-) and underscore (_) are supported in serial number tab. All other special characters are not supported. Failure case: •...
Page 13: Scanning Method
PRODUCT INSPECTION PROCEDURE 9.2.2 Scanning method The scanner camera will be streaming. The user must point the camera to the QR code. The serial number will be detected from the QR code and the enumeration test will be started. Failure case: •...
Page 14: Enumeration
PRODUCT INSPECTION PROCEDURE 9.3 Enumeration 1. On successful enumeration, you will be seeing the Enumeration status with list of preview and still formats and various resolutions that is supported by that camera. The camera name along with USB port details and camera serial number will be displayed on the top of the screen.
Page 15: Auto Focus Testing
PRODUCT INSPECTION PROCEDURE 1. User must look at the test cameras base board LED and choose the result accordingly. 2. Enter the operators name (one who is performing the tests). 3. Press the Next button. Failure case: 1. If the entered firmware version doesn’t match with the firmware in the board, the software will throw an error stating the cause.
Page 16 PRODUCT INSPECTION PROCEDURE Success case: Fail case: Disclaimer: The information in this document is confidential. It may not be reproduced in whole, or in Format # : EDSG/F/015 part, nor may any of the information contained therein be disclosed without the prior consent of e-con Rev# : 1.1 Systems India Pvt Ltd...
Page 17: Manual Exposure Testing
PRODUCT INSPECTION PROCEDURE Manual Exposure Testing 1. This is like Auto-focus testing. This test is suitable for cameras which has a manual exposure control. 2. The user is not supposed to do anything. This is an automated test, once completed it will show the result.
Page 18: Preview/Still Capture Test
PRODUCT INSPECTION PROCEDURE Preview/Still Capture Test 1. The user is not supposed to do anything. This is an automated test, once completed it will show the result. 2. The logs will be maintained by saving the image under the unique ID of that camera. FPS Validation 1.
Page 19: Sensor Check
PRODUCT INSPECTION PROCEDURE Sensor Check • The preview of the test camera will be seen on the left picture box as shown in the image below. The below test involves manual inspection of the image. • The exposure of the camera can be adjusted with the help of the track bar above the preview. •...
Page 20 PRODUCT INSPECTION PROCEDURE • On default exposure, the image of a color chart should look similar to the reference image available below, Reference Image - See3CAM_130_ReferenceImage_Quality.bmp https://www.dropbox.com/s/228beoiwjx6x5wg/See3CAM_130_Production_Refer- enceImages.zip?dl=0&file_subpath=%2FSee3CAM_130_Production_Refer- enceImages%2FSee3CAM_130_ReferenceImage_Quality.bmp • On increasing the exposure to maximum and point the camera towards light source until the frame becomes full white.
Page 21: Abort
9.10 Diagnostic Test Result 1. The diagnostic test results will be saved in a folder named “e-con Systems” under Documents section. The overall diagnostics log carried out for a day will be saved as a csv file under the date folder and images taken to support the status of the tests will be under each unique ID folder.
Page 22: Log File
PRODUCT INSPECTION PROCEDURE 9.12 Log File This log is saved only if the test is interrupted. The file name shall be “CameraIntermediateLog.csv”. Status: 1. SUCCESS - Indicates test completed successfully. 2. FAILURE - Indicates test completed but failed. 3. UNTESTED - Test not conducted.
Page 23: Debug Procedure
PRODUCT INSPECTION PROCEDURE 10 Debug procedure 10.1. Hardware quick trouble shooting flow Chart Fig.9. Hardware quick trouble shooting flow Chart If the device is not working properly then check for voltage shorts in the following locations (In addition to sanity check points) 11.