Vulcan-Hart ZoneMaster 2 Series Operator's Manual

Strip-till equipment

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STRIP-TILL EQUIPMENT

ASSEMBLY, OPERATOR AND PARTS MANUAL

DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL

HAS BEEN READ AND THOROUGHLY UNDERSTOOD

Series 2

1/1/22

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Summary of Contents for Vulcan-Hart ZoneMaster 2 Series

Page 1 STRIP-TILL EQUIPMENT ASSEMBLY, OPERATOR AND PARTS MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD Series 2 1/1/22...
Page 3: Table Of Contents
Table of Contents TABLE OF CONTENTS INTRODUCTION ................................. 1 SAFETY SUGGESTIONS ............................2 SPECIFICATIONS & LUBRICATION..........................3 PREPARING FOR FIELD USE ..........................4-6 OPERATION PROCEDURES AND ADJUSTMENT ....................7-9 Adjustment Photo ..............................7 Depth Control ............................... 7 Gauge Wheel................................ 8 Air Compressor Operation .............................9 PARTS BREAKDOWN.
Page 4: Introduction
Introduction INTRODUCTION Congratulations on your purchase of a new 3-Point Mounted Strip-Till Toolbar Z o n e M a s t e r Strip-Till unit. The serial number tag is located on the back of the 3rd arm pedestal. This manual is provided as set-up and assem- bly instructions, and as an aid to the operator in explaining settings and adjustments for all soil, residue and functional applications.
Page 5: Safety Suggestions
Safety Suggestions SAFETY SUGGESTIONS WARNING: Your safety and the safe- Never unhook from folding model with the ty of those around you depend upon wing section in the up transport position. your using care and good judgement Lower wings to ground first then un-hook. in the operation of this equipment.
Page 6: Specifications & Lubrication
Specifications And Lubrication SPECIFICATIONS __________________________________________________________ Approximate Weight Includes Row Toolbar Type Number Of Transport Transport Tank Type Units Rows Row Spacing Width Height Capacity 3-Point Mounted Strip-Till Toolbar Only 6 Row Rigid 15 Ft. 0 In. 2230 Lbs. 30 In. None 8 Row Rigid 20 Ft.
Page 7: Preparing For Field Use
Preparing For Field Use PREPARING FOR FIELD USE RECOMMENDED TORQUE VALUES PREPARING STRIP-TILL The torque values given in Table 1 are valid for Prior to the operation of your new Strip-Till or standard zinc coated and lubricated fasteners one which has been stored, inspect all hardware assembled in rigid joints.
Page 8 Preparing For Field Use CAUTION: Loose bolts can cause Reference tractor operator’s manual for proper elongation of holes and part failures adjustment of draft arms and center link. If a resulting in dangerous operating con- quick hitch coupler is to be used, install it to the ditions and equipment breakdown.
Page 9 Preparing For Field Use CAUTION: After attaching 3-Point TRACTOR HYDRAULIC SETTINGS mounted unit to tractor, check front 3-POINT MOUNTED STRIP-TILL end stability. Tractor front end stability is necessary for safe and efficient Most modern tractors have a POSITION/DRAFT operation. Therefore, it is important that the control which will lift the hitch as draft increases proper amount of weight be installed on the when in the draft mode.
Page 10: Operation Procedures And Adjustment
Operation Procedures And Adjustments OPERATION PROCEDURES AND ADJUSTMENTS ADJUSTMENT PHOTO ROW UNIT DEPTH CONTROL ROW CLEANER HEIGHT ADJUSTMENT NOTE: REFERENCE ADJUSTMENT PHOTO FOR ALL OPERATION PROCEDURES AND ADJUSTMENTS. ROW UNIT DEPTH ADJUSTMENT ROW CLEANER ADJUSTMENT With row unit in the raised position, pull Remove adjustment pin and move trash wheels the pin, move or rotate stop clamp to the to desired position and replace pin.
Page 11: Gauge Wheel
INJECTOR NOZZLE Operation Procedures And Adjustments ADJUSTMENT OPTIONAL FERTILIZER INJECTORS TOOLBAR HEIGHT Loosen the bracket bolts to adjust the fertilizer brackets up, down, fore and aft. The tool-bar height should be set to a height so that the parallel links are level or slightly higher on the front leaving the underside of tool-bar to ground line at a dimension of approximately 22 inches in field operation.
Page 12: Air Compressor Operation
Operation Procedures And Adjustments AIR COMPRESSOR OPERATION Push the power switch to supply electrical power to the air compressor. NOTE: Most tractor electrical systems will not supply electrical power to the auxiliary terminal of the implement plug unless the ignition switch is in the on position. Pull out on the pressure control knob to unlock and turn knob to increase or decrease to reach desired pressure.
Page 13: Parts Breakdown
10 Parts ITEM NO. PART NUMBER DESCRIPTION QTY. ITEM NO. PART NUMBER DESCRIPTION QTY. Z25000-00 FRAME ASSY BOLT 3/4-10x6 3/4-10x6" BOLT Z22001-00 MOUNTING BRACKET BOLT 1/2-13X3- 1/2-13 x 3-1/4" bolt Z20002-00 PAR. LINK LOWER BOLT 3/4-10X7- Z20005-01 PAR. LINK UPPER 3/4-10x7-1/2"...
Page 14 11 Parts COMPRESSOR SERIAL #1414 and UP ITEM NO. PART NUMBER DESCRIPTION ITEM NO. PART NUMBER DESCRIPTION AR20-N02H-Z-A AIR REGULATOR MOUNT ASSY Z20048-00 Z20046-01 BASE 90223 PRESSURE SWITCH 90 ON 120 OFF 3846K9 PANEL MOUNT GAGE 0-100 PSI MTC1/4-N02 FITTING 1/4' OD-1/4'NPT FEMALE 72125 20 AMP CIRCUIT BREAKER MTCF1/4-N02...
Page 15 12 Parts ITEM NO. PART NUMBER DESCRIPTION QTY. Z20030-01 BUSHING, LINKAGE Z20036-00 TRASH WHEEL BRACKET Z20053-01 ROW CLEANER Z20075-01 DEPTH CONTROL PLATE Z20076-01 PIN, RESIDUE MANAGER 340-02A HUB ASSEMBLY, RESIDUE MANAGER BOLT CARRIAGE 3/8X1-1/4 3/8 x 1-1/4'' carriage bolt HEX NUT 3/8-16 FLANGE 3/8''-16 serrated flange nut BOLT 5/8-11X4 5/8-11 x 4'' Bolt...
Page 16 13 Parts Z20024 HARROW KIT PARTS LIST ITEM PART NUMBER DESCRIPTION �20024-02 IARM HARROWRH �20024-01 IARM HARROWLH �20025-01 BAR HARROW FRAME �20026-00 HARROW PIPE H712 SCHLUETER HARROW TINE �20050-01 BUSHING H10040-01 TINE CLIP 5/16"-18 HEX 5/16"-18 HEX NUT �20034-01 STOP �20031-01 BUSHING 1/2"...
Page 17 PART NUMBER ITEM NO. DESCRIPTION QTY. Z25064-01 BRACKET NOZZLE BRACKET, LH Z20063-80 NOZZLE BRACKET, RH Z20062-80 BOLT CARRIAGE 3/8-3/4 3/8 x 3/4'' carriage bolt BOLT 3/8-16X1-1/4 3/8" x 1-1/4'' Bolt HEX NUT 3/8-16 FLANGE 3/8''-16 serrated flange nut COUPLING, 1/4" SS CT304-1-4-4 COUPLING ELBOW, 1/4"...
Page 18 15 Parts Z20066 STAND KIT PAIR PARTS LIST ITEM PART NUMBER DESCRIPTION 220065-00 STAND BRACKET 220066-00 STAND 15190 220058-01 5/8-11X7.08X6-7/16 SQ. U-BOLT, CLEAR2INC HEX NUT 5/8"-11 5/8"-11 FLANGE NUT FLANGE...
Page 19: Trailer Hitch
16 Parts 220056 GUAGE WHEEL KIT TOOLBAR SER# -1413 PARTS LIST ITEM PART NUMBER DESCRIPTION 223071-00 BRACKET, GUAGE WHEEL 223073-00 ARM, GUAGE WHEEL BOLT 5/8-11X4" 5/8-11X4" BOLT 220060-01 5/8-11X7 .08X8-7 /16 SQ. U- BOLT, CLEAR2INC 5/8" LOCK WASHER 5/8" LOCK WASHER 5/8"-11 HEX NUT 5/8"-11 HEX NUT HUB W888...
Page 20 17 Parts UNIVERSAL TELESCOPING NURSE TANK HITCH FEATURING: 7" SWING/SLIDE HITCH HEAVY DUTY CONSTRUCTION FOR APPLICATORS 30" AND 36" ADJUSTABLE SPACING UNIVERSAL MOUNTING WITH U-BOL TS HEAVY DUTY CONSTRUCTION FOR 7" X 7" BAR MOUNTING TELESCOPES OUT 14" PLUS 4" SIDE TO SIDE MOVEMENT 30"...
Page 21 Parts 18 TELESCOPING NURSE TANK HITCH PARTS REF# PART# DESCRIPTI O N RSA30040 RSA INNER SLIDE 25.5# RSA30041 RSA LATCH HANDLE 3.8# RSA30042 RSA TONGUE 5.2# 10000008 l" X 1 1/2" X 10 GAUGE MACHINE BUSHING PP001918 3/4" X 8" BOLT HHCS GRS 1.2# PP001990 3/4"...
Page 22: Air Compressor Wiring Diagram
19 Compressor Harness 7700007 SWITCH FEMALE SPADE CONNECTOR (3) RED FROM COMPRESSOR Z20071-01 HARNESS 7 2125 20amp. VIVAIR BLUE GREEN CIRCUIT BREAKER COMPRESSOR 20005 BLACK FROM COMPRESSOR 1/4X3/4 GROUND BOLT Z20070-01 POWER HARNESS COMPRESSOR WIRING DIAGRAM...
Page 23: Air Compressor Owners Manual
150 PSI HIGH-FLOW AIR SOURCE KIT 30% Duty Compressor on 2.0 Gallon Air Tank PART NO. 20005 IMPORTANT: It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product. SAVE THIS MANUAL FOR FUTURE REFERENCE *Only Compressor USER MANUAL...
Page 24 150 PSI HIGH-FLOW AIR SOURCE KIT 150 PSI HIGH-FLOW AIR SOURCE KIT IMPORTANT SAFETY INSTRUCTIONS: INSTALLATION: CAUTION: To reduce risk of electrical shock or electrocution: Please read and follow the Installation Instructions carefully to avoid injury or damage to the compressor - Do not disassemble.
Page 25 150 PSI HIGH-FLOW AIR SOURCE KIT 150 PSI HIGH-FLOW AIR SOURCE KIT MOUNTING AND WIRING: OPERATING INSTRUCTIONS: 1. IMPORTANT: Always operate the compressor BELOW the 1. Disconnect ground cable from vehicle’s battery. MAXIMUM PRESSURE RATING of the compressor. 2. Temporarily position the air source kit in the location Please refer to Application & Specifications Sections of where it will be mounted. this manual for details. 3.
Page 26 150 PSI HIGH-FLOW AIR SOURCE KIT 150 PSI HIGH-FLOW AIR SOURCE KIT AIR TANK PRECAUTIONS: COMPRESSOR APPLICATION GUIDE: ABOUT COMPRESSOR DUTY CYCLE: IMPORTANT: Compressor Duty Cycle refers to amount of time a compressor a. T he air source kit air tank is rated for 150 PSI maximum can be operated in a given time period, at 100 PSI & at a working pressure. Do not overfill. Overfilling may result in standard ambient temperature of 72°F. death or serious injury. b. Tank is not to be used as a breathing device. Duty Cycle is commonly expressed as: c. Always wear ANSI approved safety glasses when Compressor On Time / (Compressor On Time + Off Time) operating air tank.
Page 27 COMPRESSOR TROUBLESHOOTING GUIDE: PROBLEM: POSSIBLE CAUSE(S) CORRECTIVE ACTION Tank pressure drops 1. Loose drain cock 1. Tighten drain cock when compressor(s) shut 2. Check valve leaking 2. Replace check valve or compressor(s) 3. Loose connections 3. Check all connections with soap and water solution and tighten Compressor runs continuously 1. Excessive air usage 1. Decrease air usage and air flow lower than normal 2.
Page 28: Assembly
Row Unit Mounting Bracket Installation Items Needed Per Row: • 1 – Row unit mounting bracket • 2 – 5/8” U bolts • 4 – 5/8” Flange Nuts Steps: 1. Find desired position for one of the center rows. 2. Using two U bolts and two flange nuts to fasten the first row unit to the toolbar. Torque flange nuts evenly to 110 ft lbs.
Page 29: Air Compressor
Air Compressor Installation Items Needed: • 2 – Air compressor mounting brackets • 2 – 5/8” U-bolts • 4 – 3/8” lock washers • 4 – 3/8” hex nuts Steps: 1. Find a spot on the toolbar that is convenient for the operator that will not interfere with wing fold-up.
Page 30: Warranty
Vulcan Warranty Vulcan Equipment WARRANTY The only warranty Vulcan Equipment gives and the only warranty the dealer is authorized to give is as follows: We warranty new products sold by Vulcan or authorized Vulcan dealers to be in accordance with our published specifications or those specifications agreed to by us in writing at time of sale.