Broadley James SingleSense SU100 Operation Manual

Single-use gas well
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Operation Manual
SingleSense
Single-Use
Gas Well
Model SU100/SU110
Doc Nbr: OM-062105 R2
Published 28 February 2022

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Table of Contents
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Summary of Contents for Broadley James SingleSense SU100

  • Page 1 Operation Manual ™ SingleSense Single-Use Gas Well Model SU100/SU110 Doc Nbr: OM-062105 R2 Published 28 February 2022...
  • Page 2 Model SU100/SU110 SingleSense™ Gas Wells Purpose, Scope, and Disclaimers Operation Manual Purpose This manual provides instructions on how to operate Models SU100/SU110 SingleSense™ gas wells for use with a bioprocess container (BPC). Scope This manual is for customers who purchase and use Models SU100/SU110 SingleSense™ gas wells. Precautions This product is intended for professional use only.
  • Page 3 Model SU100/SU110 SingleSense™ Gas Wells Compliance Information Operation Manual Compliance Broadley-James Corporation confirms Models SU100/SU110 SingleSense™ gas wells meet the following regulatory and compliance standards: CE Compliant RoHS Compliant REACH Compliant CFR 21-11 Compliant Not applicable BSE/TSE/ADI Compliant USP Class VI Compliant Yes, all wetted parts FDA Material Compliant Yes, all wetted parts...
  • Page 4 Model SU100/SU110 SingleSense™ Gas Wells Product Description and Symbol Definitions Operation Manual Product Description The SU100/SU110 SingleSense™ gas wells are gamma sterilizable and designed for use with a BPC. Definition of Symbols Catalogue number Serial number CE marking Use by date Temperature limit Quantity Caution...
  • Page 5: Table Of Contents

    Model SU100/SU110 SingleSense™ Gas Wells Table of Contents Operation Manual Operation Overview Step 1: How It Works Step 2: Operation Step 3: Post-operation Inspection Appendices Appendix A – Dimensional Drawing of Gas Well Appendix B – Dimensional Drawing of Installed Gas Well Appendix C –...
  • Page 6: Operation Overview

    Model SU100/SU110 SingleSense™ Gas Wells Operation Overview Operation Manual Operation Steps Step 1 Step 2 Step 3 How It Works Operation Post-operation Inspection • Inspection Checklist • Sequence of Operation • Essential Terms and Definitions • Remove Red Safety Zip Tie and •...
  • Page 7: Step 1: How It Works

    Model SU100/SU110 SingleSense™ Gas Wells Operation Manual Step 1: How It Works • Essential Terms and Definitions • Gas Well Description • How It Operates February 2022 | 7 OM-062105 R2...
  • Page 8 Model SU100/SU110 SingleSense™ Gas Wells 1.0 How It Works Operation Manual Essential Terms and Definitions The table outlines terms important to know for the operation process. See the next slide for their location on the gas well. Term Definition Barbed feature Section of the gas well body that is used to create a seal with the silicone tube and barbed port Eldon James barbed port A common type of industry port;...
  • Page 9 Model SU100/SU110 SingleSense™ Gas Wells 1.0 How It Works Operation Manual Gas Well Description SU100 Gas Well Removeable red safety zip tie Shipping insert Barbed Gas well feature body Zip ties Note: This manual uses images of the SU100. The content in this manual is applicable to both models. The BPC is partially simulated in some images.
  • Page 10 Model SU100/SU110 SingleSense™ Gas Wells 1.0 How It Works Operation Manual How It Operates Sensor Inserted Gas Well in Operation Mode When a sensor is inserted into the gas well body, the steel mesh reinforced membrane provides a sterile and gas-permeable barrier. Sensor inserted into gas well Reinforced membrane...
  • Page 11: Step 2: Operation

    Model SU100/SU110 SingleSense™ Gas Wells Operation Manual Step 2: Operation • Sequence of Operation • Remove the Red Safety Zip Tie and Shipping Insert • Insert Sensor Into Gas Well February 2022 | 11 OM-062105 R2...
  • Page 12 Model SU100/SU110 SingleSense™ Gas Wells 2.0 Operation Operation Manual Sequence of Operation 1. Remove the red 2. Insert your safety zip tie and the sensor and shipping insert. tighten it down. Sequence of Operation 4. Calibrate your 3. Connect your sensor per your sensor to the BPC standard operating...
  • Page 13 Model SU100/SU110 SingleSense™ Gas Wells 2.0 Operation Operation Manual Remove and discard the red safety zip tie. Red zip tie separates along Pull red safety zip tie a prescored line. in opposite directions as shown. As-received SU100 with simulated BPC Note: Remove and discard any remaining packaging material that may be wrapped around the gas well.
  • Page 14 Model SU100/SU110 SingleSense™ Gas Wells 2.0 Operation Operation Manual Remove and discard the shipping insert from the gas well body. The gas well is internally threaded to accept a Pg13.5 threaded retainer fitting. Eldon James barbed port installed on a BPC Simulation of BPC Shipping insert...
  • Page 15 Model SU100/SU110 SingleSense™ Gas Wells 2.0 Operation Operation Manual Prepare a sensor for insertion. • Only the following Broadley-James sensors are compatible with the gas wells: • Polarographic DO Sensor Model D1430 • Optical DO Model B2030 • pCO Sensor Model C3030 To ensure proper fit into the gas well, do not install the sensor with an o-ring or spacer.
  • Page 16 Model SU100/SU110 SingleSense™ Gas Wells 2.0 Operation Operation Manual Insert the sensor into the gas well body. Once a sensor is inserted, thread the Pg13.5 retainer fitting and turn until fully engaged. Connect the sensor to the BPC control system and calibrate per your standard operating procedure.
  • Page 17 Model SU100/SU110 SingleSense™ Gas Wells 2.0 Operation Operation Manual The gas well is now operational. Figure 7. Operational SU100 February 2022 | 17 OM-062105 R2...
  • Page 18: Step 3: Post-Operation Inspection

    Model SU100/SU110 SingleSense™ Gas Wells Operation Manual Step 3: Post-operation Inspection • Inspection Checklist February 2022 | 18 OM-062105 R2...
  • Page 19 Model SU100/SU110 SingleSense™ Gas Wells 3.0 Post-operation Inspection Operation Manual Inspection Checklist ❑ 1. Is the Pg13.5 retainer fitting threaded down completely? ❑ 2. Is the sensor cable securely connected? ❑ 3. Is the sensor tip angled down at a 15° angle? Figure 8.
  • Page 20: Appendices

    Model SU100/SU110 SingleSense™ Gas Wells Operation Manual Appendices • Appendix A – Dimensional Drawing of Gas Well • Appendix B – Dimensional Drawing of Installed Gas Well • Appendix C – Dimensional Drawing of Installed Gas Well and Sensor • Appendix D – Specification Sheets •...
  • Page 21 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix A – Dimensional Drawing of Gas Well SU100 SU110 Figure 9. Dimensional drawing of gas well February 2022 | 21 OM-062105 R2...
  • Page 22 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix B – Dimensional Drawing of Installed Gas Well SU100 SU110 Figure 10. Dimensional drawing of installed gas well February 2022 | 22 OM-062105 R2...
  • Page 23 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix C – Dimensional Drawing of Installed Gas Well and Sensor SU100 SU110 Figure 11. Dimensional drawing of installed gas well and sensor February 2022 | 23 OM-062105 R2...
  • Page 24 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix D – Specification Sheet (Model SU100) February 2022 | 24 OM-062105 R2...
  • Page 25 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix D (cont.) – Specification Sheet (Model SU110) February 2022 | 25 OM-062105 R2...
  • Page 26 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix D (cont.) – Specification Sheet (DO sensor Model D1430) February 2022 | 26 OM-062105 R2...
  • Page 27 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix D (cont.) – Specification Sheet (pCO sensor Model C3030) February 2022 | 27 OM-062105 R2...
  • Page 28 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix D (cont.) – Specification Sheet (pH sensor Model B2030) February 2022 | 28 OM-062105 R2...
  • Page 29 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix E – Purchasing Sheet (Model SU100) February 2022 | 29 OM-062105 R2...
  • Page 30 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix E (cont.) – Purchasing Sheet (Model SU110) February 2022 | 30 OM-062105 R2...
  • Page 31 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix E (cont.) – Purchasing Sheet (DO sensor Model D1430) February 2022 | 31 OM-062105 R2...
  • Page 32 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix E (cont.) – Purchasing Sheet (pCO sensor Model C3030) February 2022 | 32 OM-062105 R2...
  • Page 33 Model SU100/SU110 SingleSense™ Gas Wells Appendices Operation Manual Appendix E (cont.) – Purchasing Sheet (pH sensor Model B2030) February 2022 | 33 OM-062105 R2...
  • Page 34 Contact Us Broadley-James Corporation 19 Thomas, Irvine, CA 92618 USA sales@broadleyjames.com helpdesk@broadleyjames.com www.broadleyjames.com Phone: 949-829-5555 Toll-free: 800-288-2833 Fax: 949-829-5550 February 2022 | 34 OM-062105 R2...

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