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SF -540A Operating Manual

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SF-540A
Laminator
Operating Manual

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Summary of Contents for SF SF-540A

  • Page 1 · SF-540A Laminator Operating Manual...
  • Page 2 SF-540A 202205 Instructions of the operation manual： ★ Before operating the laminating machine, please read and understand the contents described in the manual carefully. ★ Please keep this instruction manual for future reference. ★ Please pay special attention to the sections marked with warning symbols in the manual, which are very important for the correct use and maintenance of the machine and the safety of users.

  • Page 3: Table Of Contents

    SF-540A 202205 Contents 1. Safety Precautions ................3 2. Application and characteristics of SF-540A ........4 3. Schematic diagram of the whole machine .......... 5 4. Operating instructions for operation panel ..........7 5. Main technical parameters ..............11 6. Operating cautions ................12 7.

  • Page 4: Safety Precautions

    SF-540A 202205 1. Safety Precautions Before operation of this machine, please note if the supply voltage used matches the rated operating voltage of the machine. Use the supply voltage consistent with the rated operating voltage of this machine. Never misuse the supply voltage;...

  • Page 5: Application And Characteristics Of Sf-540A

    2. Application and characteristics of SF-540A 2.1 Application of SF-540A ： SF-540A fast laminator laminates printed matter, spray-drawing products, packing boxes, books and the like, allowing them to resist water, stain and damage, and providing durability. Featuring compact size, fast and continuous...

  • Page 6: Schematic Diagram Of The Whole Machine

    SF-540A 202205 2.2.9Air inflation shaft material roller device； 2.2.10Bronzing winding device； 2.2.11Upper point thread cutter device； 2.2.12Automatic stop function for paper shortage. 3. Schematic diagram of the whole machine 1.Feeder 2.Lifting paper feeding table 3.Foot switch 4. Upper left box 6.Pressure regulating valve 7.Anti roll handle...
  • Page 7 SF-540A 202205 13.Slitter support plate 14.Emergency stop switch 15.Castor wheel 16.Power switch 17.Power cord 18.Rear receiving tray 19.Right box 20. Tin foil winding mechanism 21. Laminating tension adjusting handle 22. Roll film damping device...

  • Page 8: Operating Instructions For Operation Panel

    SF-540A 202205 4. Operating instructions for operation panel 4.1 Main page 2. Speed setting area 1. Temperature setting key Paper length setting key 4. Setting area of cutting value adjustment 5. Laminating roller lifting button 6. Lifting button of traction roller 7.
  • Page 9 SF-540A 202205 Note: (1) laminating can be carried out when the actual surface temperature of the laminating roller reaches ± 5 ℃; (2) when the heating function needs to be turned off, the set temperature value should be reduced to 80 ℃ first, and then press the button "-" again.
  • Page 10 SF-540A 202205 pressing the operation button 4.1.6 Lifting button of traction roller The icon is at the top, the icon is light, the roller is closed, the icon is at the bottom, the roller is open, and the icon is dark;...
  • Page 11 SF-540A 202205 Note: there is no speed regulation for pedal reversal, and the maximum speed is 3m / min; 4.1.11 Foil This button can be used when there is no need to cut the coated finished product or add the gilding device without the action of the slitting roller. If it is pressed down, it will turn light and the cutting roller will not act;...

  • Page 12: Main Technical Parameters

    SF-540A 202205 4.2.3 home button This button is used to return to the home page. Click to return; 5. Main technical parameters Model SF-540A Technical parameters Max. size of roll film 0.53m ×3000 m Film thickness range 17Mic～42Mic Applicable dimension of reel Φ75mm...

  • Page 13: Operating Cautions

    SF-540A 202205 ±2mm Paper overlap accuracy 7000W Rated input power AC 3P/N/PE 400V，50/60Hz Rated input voltage Net weight of complete machine 445Kg Gross weight of machine 540Kg Physical dimensions of machine 2150×960×1500 mm (L×W×H) Machine transport dimensions 1500×1180×1350 mm (L × W × H) ※Recommended specifications of air pump: air storage tank volume: ≥...

  • Page 14: Assembly Of Machines

    SF-540A 202205 higher than 2m / min; 6.7When heating, please ensure that the machine is running at a low speed, so as to ensure that the temperature of the hot roll is uniform; 6.8When the actual temperature reaches the set temperature, please do not rush to wear the film.
  • Page 15 SF-540A 202205 7.1.2Open the plastic cover; 7.1.3Remove the pressing plate and wood strip fixing the fuselage; 7.1.4Remove the machine from the bottom bracket (use forklift, lifting screw and lifting belt); 7.1.5Place the machine on the flat ground and lock the caster;...
  • Page 16 SF-540A 202205 7.2.3As shown in the figure below, install the side baffle board on the paper receiving platform with M5 stainless steel hand screw and butterfly nut; Butterfly nut Cardboard M5 plastic hand screw side 7.2.4As shown in the figure below, install the rear baffle board on the paper receiving platform with M5 plastic hand screw and baffle mounting rod;...
  • Page 17 SF-540A 202205 7.3Installation of material roller support plate and material roller 7.3.1Use M5*20 hexagon socket head screws to install the support plate of the air inflation shaft feed roller mechanism on the right support plate as shown in the figure;...
  • Page 18 SF-540A 202205 7.4Installation of slitting cutter and upper point line cutter mechanism 7.4.1As shown in the figure, insert the slitting cutter mechanism and the upper point line cutter mechanism into the support rod respectively; Dotted line Slitting knife Support rod knife 7.4.2String the support rod into the slitter support plate hole, then install the baffle...

  • Page 19: Operating Procedure And Method Of Machine

    SF-540A 202205 7.5 Installation of auxiliary working platform; 7.5.1As shown in the figure below, install the auxiliary working platform on the main paper table; Socket head cap screw 7.6 Connect the power line of the machine to the power distribution box;...
  • Page 20 SF-540A 202205 8.2 Connect the power supply of air compressor and vacuum pump. Vacuum pump power supply 8.3Turn on the host power switch. (the display is on at this time); 8.4Set temperature and speed 8.4 .1First press the pedal forward button, and then step on the foot switch to make the machine run;...
  • Page 21 SF-540A 202205 8.5 Install the roll film as follows: 8.5.1Pull out the latch and open the feed roll support bracket. Feed roll support Bolt 8.5.2 Install the roll film on the inflation shaft (Note: Please place it in the middle based on the ruler);...
  • Page 22 SF-540A 202205 8.5.3 Inflate the inflation shaft with the inflation nozzle to support the film roll paper cylinder; Inflation nozzle 8.5.4Rotate the handle shown in the figure below clockwise to preset the air inflation shaft tension； Damping adjusting handwheel 8.6Loosen the fixed handle of Feida, and the direction of the key head will make Feida to the outermost position;...
  • Page 23 SF-540A 202205 8.7 Turn the lifting switch of the paper table to “Down” ， Feeder switch should be in "Stop"”, lower the paper table to the bottom position, and then stack the coated paper on the paper table 8.7.1 Loosen the fixing screw and open the front side board;...
  • Page 24 SF-540A 202205 8.7.2 The paper to be covered with film is stacked on the paper table in turn; Note: the stacking should be in the middle as far as possible, and the left and right sides and the back of the stack must be neat;...
  • Page 25 SF-540A 202205 8.8 Turn the lifting switch of the paper table to “up” to make the paper table rise automatically, and it will stop automatically when it is in place, 8.9 Push Feeder forward to make the rear baffle board lean against the back of the paper pile, and then lock the fixed handle of Feeder;...
  • Page 26 SF-540A 202205 Hand nut Adjusting screw 8.10.2Adjustment of the height of the rear baffle board: loosen the screws shown in the figure below, adjust the height of the rear baffle board, and then tighten the screws (the rear baffle board generally needs to be flush with the paper or about 2mm higher than the paper stack).
  • Page 27 SF-540A 202205 8.10.4Adjustment of air blowing nozzles on both sides: rotate the nut clockwise to raise the air blowing nozzle, and vice versa; Notes： 1.The paper thin blowing nozzle can be properly raised to ensure that five pieces of paper can be blown away;...
  • Page 28 SF-540A 202205 Lifting nut Brush Brush front and rear adjusting screws 8.10.6 Adjust the position of the paper pressing rod and the side baffle according to the paper width, loosen the fastening handle, and the paper pressing rod mechanism can move left and right. It should be placed on both sides of the paper stack, lean against the paper stack, and fasten it after determining the position;...
  • Page 29 SF-540A 202205 8.11 Stop the machine and set the paper length value on the screen according to the actual length value of the coating. ※ Example of adjustment method: the actual length of the covered object is 450 mm, and the display screen value is set to 450. At this time, the lap edge between the front and rear sheets should be 0.
  • Page 30 SF-540A 202205 8.13.2 Feed the thicker paper (preferably 200g) with a length of 600mm or more from the front end of the front steel roller (as shown in the figure below). paper 8.13.3 The paper passes through the middle of the anti crimp device and passes through the rear traction roller to the position of the rear slitting roll;...
  • Page 31 SF-540A 202205 8.13.4 Put the film through the guide roll, put it on the front hot laminating roll, and then bond it with the end of the paper; (as shown in the figure below) Guide roller Paper Film ※ During this operation, do not glue the coated surface of the adhesive film on the steel roller.
  • Page 32 SF-540A 202205 8.17 Turn the control switch of Feida in the following figure to the reset position to reset Feeder; Note: this step is to prevent Feeder from being out of position during the last shutdown. If it is in the original position, the suction nozzle mechanism has no action.
  • Page 33 SF-540A 202205 8.19Adjust the pressing force of the paper feeding auxiliary wheel and the brush wheel as follows: Adjust the adjusting screw clockwise to increase the preload, otherwise decrease. Note: the preload needs to be adjusted according to the different thickness of the paper.
  • Page 34 SF-540A 202205 8.21 Rotate the hand wheel according to the anti crimp schematic diagram to preset the anti crimp gear position; Adjust the handwheel 8.22 The reference table is set according to the anti crimp position and cutting value, and the cutting value is set on the display screen;...
  • Page 35 SF-540A 202205 8.23 Install and adjust the position of the lower point thread cutter and press it down: 8.23.1Install the lower point line cutter device at the position shown in the figure below and tighten it by hand; Lower point...
  • Page 36 SF-540A 202205 8.23.3 Adjust the screw to press down the point cutter Adjusting screw Note: adjust the knife clockwise to press down, otherwise the knife will lift up. After adjustment, please lock it with nut; 8.24 Adjust the position of the press wheel as shown in the figure. The specific...
  • Page 37 SF-540A 202205 Locking screw Note: 1. The tilt angle of the guide roller should be adjusted according to the different thickness of the coating. The thinner the coating is, the smaller the angle is, otherwise, the larger the angle is;...

  • Page 38: How To Use The Slitter Mechanism

    SF-540A 202205 ※Because speed, temperature, pressure and anti curling position are a group of matching factors, that is, the faster the speed, the higher the temperature and pressure required, and the higher the anti coiling gear. Therefore, if the speed needs to be changed during the operation, the temperature, pressure and anti rolling gear should be adjusted;...

  • Page 39: Application Method Of Upper Point Line Cutter Mechanism

    SF-540A 202205 9.3 Pull out the fixing pin along the direction shown in the figure, and then put down the slitting cutter. At this point, the adjustment is completed. If it is necessary to fine tune, operate according to this method.

  • Page 40: How To Use Aluminum Foil Mechanism

    SF-540A 202205 After determining the position, lift the dotted line cutter mechanism and fasten 10.2 it with screws; 10.3Pull out the fixing pin along the direction shown in the figure, and then put down the knife. So far, the adjustment is completed. If you need to fine tune, just follow this method.
  • Page 41 SF-540A 202205 11.2 Remove the point line cutter mechanism as shown in the figure; Fixing screw Point line cutter device 11.3 Wear a piece of paper as described in item 8; 11.4 Wrap the aluminum foil around the guide roll and lap it on the laminating roll and bond it with the paper with adhesive tape;...
  • Page 42 SF-540A 202205 Aluminum foil Paper reel Special device guide roller for aluminum foil Note: 1.please pay attention to the rotation direction of the paper cylinder when bonding; 2.The left side of the winding cylinder is equipped with a damping adjusting handle, which can increase the damping when it is turned clockwise and decrease on the contrary.

  • Page 43: Work To Be Done After Operation

    SF-540A 202205 11.8 Turn on the fan switch; 11.9 Press the aluminum foil switch; 11.10 Adjust the paper guide wheel angle, do not tilt; 11.11 Start the machine running switch, the machine aluminum foil work will start; 12.Work to be done after operation 11.1 After the operation is completed, if the machine is shut down for a short time,...

  • Page 44: Film Covering Process Guidance

    SF-540A 202205 top tractive roll. 11.6 Turn off the power switch of vacuum pump and machine and cut off the power supply; 11.7Turn off the air source and the operation is finished. 13.Film covering process guidance 13.1 Effect of film on coating quality: 13.1.1Confirm whether the selected roll film material and specification meet the...
  • Page 45 SF-540A 202205 13.3.1The temperature setting must be appropriate. If the temperature is too low, the bonding is not solid and the surface is hollow; On the high side, the film will shrink and deform, and the product will wrinkle, curl or even bubble locally.

  • Page 46: Common Problems In Operation And Solutions

    SF-540A 202205 weight, the smaller the anti roll position, and vice versa. Note: there are many factors that affect the quality of film covering. During actual operation, the setting of anti roll gear of pressure, temperature and speed must be coordinated according to the actual situation.
  • Page 47 SF-540A 202205 1.The pressure of 1. Increase the pressure according laminating roller and The surface of to the pressure regulation mode traction roller is small laminated 2. Wipe the surface of the picture 2. Dust is present on the product is not...

  • Page 48: Technical Service

    SF-540A 202205 Motor stalling 1. Brush wear 1. Replace the carbon brush 1. Improper position of 1. Adjust the position of blowing blowing nozzle nozzle Double sheet feed 2. There is electrostatic 2. Shake the paper loose before adsorption between the...

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