Kohler LOMBARDINI MARINE KDI 1903M-MP Owner's Manual

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Summary of Contents for Kohler LOMBARDINI MARINE KDI 1903M-MP

Page 2 REGISTRATION OF MODIFICATIONS TO THE DOCUMENT Any modiﬁ cations to this document must be registered by the drafting body, by completing the following table. TRANSLATED FROM THE ORIGINAL MANUAL IN ITALIAN LANGUAGE. Data reported in this issue can be modiﬁ ed at any time by Lombardini Marine. The latest version of this manual is available on the i-Service website, connect to the following link https://iservice.lombardini.it, before downloading the manual, you can select the desired language from the top bar of the site as shown in the figure below.
Page 3 GENERAL INFORMATION Manual's purpose Glossary and Deﬁ nitions Emission-Related Installation Instructions Service request Engine component identiﬁ cation Manufacturer and motor identiﬁ cation data TECHNICAL INFORMATION General description of the engine Engine speciﬁ cations Engine dimensions (mm) 2.4.1 Engine oil 2.4.1.1 SAE oil classiﬁ cation 2.4.2 Olio inReversing gear oilvertitore di marcia Fuel...
Page 4 INFORMATION ABOUT REPLACEMENTS Engine oil replacement Oil ﬁ lter cartridge replacement Fuel ﬁ lter cartridge replacement Water pump impeller replacement Coolant replacement Alternator belt replacement Coolant pump belt replacement Air cleaner replacement Disposal and scrapping INFORMATION ABOUT FAILURES Useful information about failures Error signals on the control panel INFORMATION ABOUT WARRANTY Warranty terms...
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Page 6 • Lombardini Marine reserves the right to make, at any time, • This manual contains the instructions needed to carry out changes in the engines for technical or commercial reasons. proper use and maintenance of the engine, therefore it must •...
Page 7 SIDE VIEW A Coolant reﬁ ll cap Coolant tempera- ture sensor Cooled exhaust manifold Raiser Thermostat Oil pressure switch and sensor Coolant pump Water pump Alternator Starter motor Nameplate SIDE VIEW B Cooled exhaust manifold Raiser Fuel injection pump Air ﬁ lter Engine oil extraction pump Nameplate...
Page 8 SIDE VIEW A SIDE VIEW B Manufacturer identiﬁ cation Engine serial number Engine type (*1) CE certiﬁ cate Peak Engine version Approval data and "EC" directives (*1) ED0053030870...
Page 9 2.1 General description of the engine - 4-stroke, in-line cylinders Diesel engine; - Liquid-cooling system; - 4 valves per cylinder with hydraulic tappets; - Direct injection. KDI 1903 M-MP KDI 2504 M-MP 1861 2482  35° MAX 35° MAX  15°...
Page 10 2.4 Oil 2.5 Fuel ED0053030870...
Page 11 ED0053030870...
Page 12 2.6 Coolant ED0053030870...
Page 13 2.7 Battery recommendation Battery not supplied by Lombardini Marine RECOMMENDED BATTERIES AMBIENT TEMPERATURE BATTERY TYPE 2.8 Control panel POS. DESCRIPTION POS. DESCRIPTION POS. DESCRIPTION ED0053030870...
Page 14 ED0053030870...
Page 15 α ≤ 15° α ≤ 15° ED0053030870...
Page 16 Par. 3.6 ED0053030870...
Page 17 HIGH PRESSURE FLUID ACCIDENTAL START RISK OF PUNCTURE Accidental Starts can cause High Pressure Fluids can severe injury death. puncture skin and cause severe injury or death. HOT PARTS Hot Parts can cause severe burns. EXPLOSIVE FUEL Explosive fuel can cause ﬁ...
Page 18 ED0053030870...
Page 19 AMBIENT TEMPERATURE TIME Press the Stop push button (the engine turns off) and turn the key to position 0. ED0053030870...
Page 20 Before proceeding with operation, read Do not overﬁ ll the fuel tank. Leave room for the fuel to expand. Before proceeding with operation, read For safety precautions see ED0053030870...
Page 21 Before proceeding with operation, read For safety precautions see Loosen the oil filler cap A ED0053030870...
Page 22 Before proceeding with operation, read ED0053030870...
Page 23 INFORMATION ABOUT MAINTENANCE 5.1 Useful information about maintenance • This chapter shows all operations described in the Tab. 5.1 and Tab. 5.2 that may be directly carried out by the user. Warning • Periodic inspection and maintenance operations must • Inspections must be made when the engine is off and cold. •...
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Page 28 POINT OPERATION - The place must be dry and fresh throughout the period in which the machine is not used. unused ma- - Consult the machine’s manual to disconnect the battery (before disconnecting the battery, chine up to 2 wait for minimum 5 mins after turning oﬀ the engine). months - Make sure the engine is not exposed to direct sunlight.
Page 29 Disconnect the negative wire (-) from the battery to avoid accidental engine starting. Before proceeding with operation, read Par. 3.2.2 ED0053030870...
Page 30 Warning Oil filter cartridge replacement (Par. ⁶.²) fuel filter replacement (Par. ⁶.³) In case of low use replace it 12 months. Par. 6.9 DISPOSAL SCRAPPING. ED0053030870...
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Page 33 Par. 6.6 ED0053030870...
Page 34 INFORMATION ABOUT FAILURES ED0053030870...
Page 35 INFORMATION ABOUT FAILURES ED0053030870...
Page 36 INFORMATION ABOUT FAILURES POS. DESCRIPTION ED0053030870...
Page 37 ED0053030870...
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Page 39 ED0053030870...
Page 40 (very dusty - dirty area, or in a contaminated environment due to various types of gas). KDI: Kohler Direct Injection A group of maintenance actions that have the sole objective to control and replace elements on their expiry, without modifying...
Page 41 SYMBOLS AND UNITS OF MEASUREMENT SYMBOL UNIT OF MEASUREMENT DESCRIPTION EXAMPLE  degree Rotation/inclination angle 1° square centimetre Area 1 cm Ø millimetre Diameter Ø 1 mm newton-metre Torque 1 Nm millimetre 1 mm Length 1/1000 of a millimetre μm 1 μm (micron) hour...
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Page 47 ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

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