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Hyundai Heavy Industries HIMSEN H32/40 Instruction Manual

Hyundai Heavy Industries HIMSEN H32/40 Instruction Manual

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INSTRUCTION

MANUAL

VOLUME

ENGINE TYPE

H32/40

Warranty Service

Tel. (82) 52-204-7852

Email. service@hyundai-gs.com / powerplant@hyundai-gs.com

Parts Sales

Tel. (82) 52-204-7824

Email. sales@hyundai-gs.com / powerplant@hyundai-gs.com

Hyundai Global Service

Centum Science Park, 79, Centum Jungang-ro,

Haeundae-gu, Busan, 48058, Korea

www.hyundai-gs.com

Ⅰ

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Questions and answers

Bongono Niouma Pascal

February 27, 2025

We have a HYUNDAI HIMSEN H 32/40 new engine onboard our vessel. From few days black smoke is coming, we checked all injectors and timings for valve, nothing abnormal found. Can you tell me what can be the troubleshooting for this particular issue, thanx in andvance.

0

1 comments:

Mr. Anderson

February 27, 2025

The troubleshooting steps for black smoke issues in a Hyundai Heavy Industries HIMSEN H32/40 engine are:

1. Check the fuel quality.
2. Inspect the exhaust gas temperature.
3. Test the fuel valves using an injection tester.
4. Check if the intake and exhaust valves are clogged.
5. Inspect the turbocharger for fouling.

This answer is automatically generated

0

Raymond Canete

February 25, 2025

We have a 12H32/40V Himsen engine. A-bank exhaust gas temperatures are way higher the B-bank Exh gas temperatures. Fuel index are the same. Fuel injectors checked, air cooler checked, Actuator/lever for fuel index checked, Turbocharger cleaned, Camshaft checked. Could you please advise which other components to check? BTW, the difference is about 50-80degC between A-bank temperatures and B-bank temperatures.

0

1 comments:

Mr. Anderson

February 25, 2025

For a Hyundai Heavy Industries HIMSEN H32/40 engine with a significant temperature difference between A-bank and B-bank exhaust gas temperatures, the following components should be checked:

1. Fuel Pump Rack Index – Inspect and adjust for even distribution.
2. Maximum Firing Pressure – Check and adjust the injection timing if necessary.

These checks help ensure balanced combustion and prevent abnormal temperature variations between the banks.

This answer is automatically generated

0

Kabir

January 27, 2025

We have a HYUNDAI HIMSEN H 32/40 new engine onboard our vessel. From few days black smoke is coming, we checked all injectors and timings for valve, nothing abnormal found. Now this engine is fitted with new DUAL VALVE TIMING technology, which we are not familiarised with, can you tell me what can be the troubleshooting for this particular issue, thanx in andance

0

1 comments:

Mr. Anderson

February 10, 2025

The troubleshooting steps for black smoke issues in a Hyundai Heavy Industries HIMSEN H32/40 engine with dual valve timing technology are:

1. Check maximum firing pressure – Ensure it is not too low.
2. Inspect piston rings – Look for damage or breakage.
3. Examine fuel quality – Verify that the fuel meets required standards.
4. Check exhaust gas temperature – Monitor for abnormalities.
5. Test fuel valves – Use an injection tester to check for proper operation.
6. Inspect intake and exhaust valves – Ensure they are not clogged.
7. Check the turbocharger – Look for fouling or contamination.

These steps help diagnose and resolve black smoke issues by identifying potential causes such as fuel quality, combustion inefficiency, or airflow restrictions.

This answer is automatically generated

0

Summary of Contents for Hyundai Heavy Industries HIMSEN H32/40

Page 1 INSTRUCTION MANUAL Ⅰ VOLUME ENGINE TYPE H32/40 Warranty Service Tel. (82) 52-204-7852 Email. service@hyundai-gs.com / powerplant@hyundai-gs.com Parts Sales Tel. (82) 52-204-7824 Email. sales@hyundai-gs.com / powerplant@hyundai-gs.com Hyundai Global Service Centum Science Park, 79, Centum Jungang-ro, Haeundae-gu, Busan, 48058, Korea www.hyundai-gs.com...
Page 2 YZJ2015-2334 CONFIDENTIAL This book must in no case be wholly or partially copied and published or passed to unauthorized persons without the permission of HYUNDAI HEAVY INDUSTIRES CO., LTD. ENGINE & MACHINERY DIVISION.
Page 3 Insufficient Power Output 불충분한 출력 O04500 Abnormal Lubricating Oil Condition 비정상적인 윤활유 상태 O04600 Abnormal Cooling Water Condition 비정상적인 냉각수 상태 O04700 Abnormal Combustion 비정상적인 연소 O04800 Abnormal Noise 비정상적인 소음 Engine & Machinery(HHI-EMD) 2022.06/KMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 4 탄성 지지대 교체 Replacement of Resilient mounting M11100 Maintenance Procedure 정비 점검 절차 엔진 블록 Engine block G13000 General Instruction 일반 지침 L13000 Assembly Drawing & Part List 조립도 및 부품 목록 Engine & Machinery(HHI-EMD) 2022.06/KMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 5 M21220 Maintenance Procedure 정비점검 절차 시동 시스템 Staring System L21400 Assembly Drawing & Part List 조립도 및 부품 목록 시동 밸브의 교체 Replacement of Starting Valve M21400 Maintenance Procedure 정비점검 절차 Engine & Machinery(HHI-EMD) 2022.06/KMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 6 Connecting Rod Assembly L32000 Assembly Drawing & Part List 조립도 및 부품 목록 대단부 베어링 Big End Bearing M32120 Maintenance Procedure 정비점검 절차 소단부 부시 Small End Bush M32130 Maintenance Procedure 정비점검 절차 Engine & Machinery(HHI-EMD) 2022.06/KMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 7 Jet Assist Air Pipe Arrangement L42004 Assembly Drawing & Part List 조립도 및 부품 목록 슬로우 터닝 컨트롤 파이프 선택사항 Slow Turning Control Piping (Option) L42005 Assembly Drawing & Part List 조립도 및 부품 목록 Engine & Machinery(HHI-EMD) 2022.06/KMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 8 Fuel Injection Pump M51100 Maintenance Procedure 정비점검 절차 심 플레이트 Shim Plate M51101 Maintenance Procedure 정비점검 절차 연료 펌프 드라이브 Fuel Pump Drive G51201 General Instruction 일반 지침 M51201 Maintenance Procedure 정비점검 절차 Engine & Machinery(HHI-EMD) 2022.06/KMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 9 조립도 및 부품 목록 M62000 Maintenance Procedure 정비점검 절차 윤활유 필터 조립 Lubricating Oil Filter Assembly L63000 Assembly Drawing & Part List 조립도 및 부품 목록 M63000 Maintenance Procedure 정비점검 절차 Engine & Machinery(HHI-EMD) 2022.06/KMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 10 Engine In/Out Pipe Assembly L76000 Assembly Drawing & Part List 조립도 및 부품 목록 재킷 워터 입/출구 파이프 어셈블리 Jacket Water In/Out Pipe Assembly L77000 Assembly Drawing & Part List 조립도 및 부품 목록 Engine & Machinery(HHI-EMD) 2022.06/KMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 11 조립도 및 부품 목록 과급기 세척 파이프 배치 T/C Washing Pipe Arrangement L88000 Assembly Drawing & Part List 조립도 및 부품 목록 쇼크 업쇼버 Shock Absorber M98380 Maintenance Procedure 정비점검 절차 Engine & Machinery(HHI-EMD) 2022.06/KMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 12 Rev. No. 2. 개정 번호 A ~ Z Revision No. : A ~ Z 개정번호 : Alternative or Design Application No. : 1 ~ 9 선택사양 또는 설계적용 구분 번호 : Engine & Machinery(HHI-EMD) 2020.10/KNE HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 13 ‘볼트 및 너트 치수’에 대한 기호설명 The dimension shows the size of bolt head or nut 치수는 해당 렌치 또는 스패너에 대한 볼트머리 또는 for corresponding wrench or spanner. 너트의 크기를 나타냅니다. Engine & Machinery(HHI-EMD) 2020.10/KNE HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 14 Information for ordering of spare parts found out from the “Assembly Drawing & Part List” Engine Type Page No. Revision No. Section No. Illustration Description Quantity Item No. A form of order sheet for spare parts Engine & Machinery(HHI-EMD) 2013.08/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 15 (실린더 및 메인 베어링 번호 체계) Cylinder and Main Bearing Numbering 1 2 3 SECTION B-B N + 1 (실린더 및 캠축 부쉬 번호체계) Cylinder and Camshaft Bush Numbering 1 2 3 ..Engine & Machinery Division 15.10/JWH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 16 ( viewed from Free End ) ( viewed from Free End ) Camshaft Gear Idle Gear Crankshaft Gear (Pump driving gear) Lub. Oil Pump Gear L/T Water pump Gear H/T Water pump Gear Engine & Machinery Division 15.10/JWH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 17 1 – 3 – 5 – 7 – 9 – 8 – 6 – 4 – 2 Note) The principal data stated above are based on nominal MCR, and the actual data depend on each project specification. Please refer to the technical specification on final drawing. Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 18 G01210 엔진 설계 개요 및 운전 데이터 엔진 횡단면 M.80 M.21 Air/Gas System Combustion System M.50 Fuel Injection System M.40 Eng. Control System M.10 M.31 Engine Structure Power Driving System Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 19 엔진 설계 개요 및 운전 데이터 엔진 종단면 M.20 M.80 Air/Gas System Combustion System M.50 Fuel Injection System M.40 Eng. Control System M.60 M.70 M.10 M.30 L.O System C.W System Power Driving System Engine Structure Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 20 기관실의 대기 온도, 압력, 냉각수 온도 등은 엔진 pressure, cooing water temperature, etc. 의 출력, 연료 소모량, 배기가스 온도에 영향을 미친 influence engine power, fuel consumption, 다. exhaust gas temperature and so on. G01310 G01320 G01310 G01320 Engine & Machinery(HHI-EMD) 2012.10/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 21 진부품의 온도를 더욱 증가시킨다. 그러므로, 과 temperature exhaust 급 냉각기의 청결 유지를 위해 각별한 주의가 components in addition to the influence by 필요하다. reduced air-flow. Therefore, charge air cooler needs careful attention to keep cleanness. Engine & Machinery(HHI-EMD) 2012.10/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 22 아니라 분사장치의 마모를 증가시키며, 결국 배 combustion chamber and exhaust system, 기 가스 온도와 연료 소모량을 증가 시킬 것이 which will finally increase the exhaust gas G05200 다. temperature and fuel consumption. G05200 Engine & Machinery(HHI-EMD) 2012.10/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 23 발 압력을 측정하고, 정상 운전 범위를 벗어나면, M51101 Whenever changing the fuel, maximum firing 재조정 또는 수리하여야 한다. pressure should be measured and readjusted or reconditioned if out of normal operating range. M51101 Engine & Machinery(HHI-EMD) 2012.10/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 24 : 182 [g/kWh] at 720 [rpm], MCR Then, dSFOC = 1.006 and the SFOC at site 그러므로, dSFOC = 1.006 이며, 현지 조건에서 연료 소 condition will be increased to 184.1 [g/kWh] 모율은 184.1 [g/kWh]로 증가할 것이다. Engine & Machinery(HHI-EMD) 2015.03/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 25 Then, dTaturb = 22 and the Taturb at actual [℃] operating condition will be increased to 312 그러므로, dTaturb = 22 [℃] 이며 실제 운전 조건에서 [℃] Taturb 는 312 [℃]로 증가할 것이다. Engine & Machinery(HHI-EMD) 2020.06/KMH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 26 The overall tendency according to pressure in 된 최대연소실 압력에 따른 인디케이팅 콕 계측 경향은 combustion chamber is like the below chart. 아래와 같다. < Fig.1 Pressure comparison between combustion chamber and indicating cock > Engine & Machinery(HHI-EMD) 2017.09/LCY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 27 In that case, should be overhauled and inspected fuel injection valve, high pressure pipe(block), connection piece and fuel injection pump regarding sealing of each connection and crack of their components. Engine & Machinery(HHI-EMD) 2020.10/KNE HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 28 아래 그림은 내부 연료 시스템 선도 예시이다. The internal fuel oil system diagram is shown on below figure. Drain line from Drain line from fuel injection pump fuel injection valve [ Internal FO System Diagram (Sample) ] Engine & Machinery(HHI-EMD) 2020.10/KNE HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 29 Exh. gas temp. inlet T/C TI26 450~580 °C TAH26 620 °C Exh. gas temp. outlet T/C TI27 250~410 °C TAH27 450 °C Compressed Compressed air inlet press. PI41 30 bar PAL41 15 bar Air system Engine & Machinery(HHI-EMD) 2020.11/MSM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 30 Pump Index Firing Press. T emp Temp. Cylinder Unit No.1 No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 m ean Exhaust Gas Temp. T/C Inlet ℃ Exhaust Gas Temp. T/C Outlet ℃ Engine & Machinery(HHI-EMD) 2014.02/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 31 No.1 B - Bank No.2 No.3 No.4 No.5 No.6 No.7 No.8 No.9 No.10 m ean Exhaust Gas Temp. T/C Inlet (A/B Bank) ℃ Exhaust Gas Temp. T/C Outlet ℃ (A/B Bank) Engine & Machinery(HHI-EMD) 2014.02/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 32 Flashlight, fire extinguisher, and other emergency 항상 엔진 근처에 보관하며 항상 손쉽게 사용할 수 있도 tools, spare parts should be always kept ready at 록 해야 한다. hand near the engine. Engine & Machinery(HHI-EMD) 2017.07/HJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 33 템 내의 냉각수를 외부로 완전히 배출시켜 동파를 방지 point (0℃), the water in the engine, pumps, coolers, 해야 한다. and pipe systems should be drained to prevent freezing. Engine & Machinery(HHI-EMD) 2017.07/HJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 34 석에 의해 발생된 어떠한 문제도 보증하지 않는다. book easily for Korean people. We do not guarantee any problem induced from the wrong translation or interpretation of English text. Engine & Machinery(HHI-EMD) 2017.07/HJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 35 엔진 운전자는 운전을 시작하기 전에 엔진과 관련된 Engine operator should be familiarized with local 기기에 능숙해야 한다. operating condition of the engine and related machineries before running in the system. Engine & Machinery(HHI-EMD) 2005.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 36 Check and correct any leakages. 냉각수 통로의 공기 배출 상태를 점검한다.   Check air venting in the cooling water circuit. 냉각수의 압력과 온도를 점검한다.  Check water pressure and temperature.  Engine & Machinery(HHI-EMD) 2010.06/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 37 모든 연료분사 펌프, 밸브 및 고압관들을 분해 후 중 removed and cleaned by MDO before re- 유를 제거해야 합니다. starting. All fuel injection pumps, valves and high pressure pipes should be dismantled and cleaned. Engine & Machinery(HHI-EMD) 2010.06/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 38 Check and correct any leakages of the  시스템의 누유를 점검하고 필요 시 보수한다. system.  Check oil pressure rise and pre-lubricating 오일 압력 상승 및 예비 윤활 상태를 점검한다.  condition. Engine & Machinery(HHI-EMD) 2010.06/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 39 에어 탱크 압력을 점검하고, 필요시 보충한다.   Check air tank pressure and fill, if needed. (20 ~ 30 bar) (20 ~ 30bar) 제어 공기 압력을 점검한다.  Check control air pressure. G01400  G01400 Engine & Machinery(HHI-EMD) 2010.06/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 40 Check if engine load is removed. (Set 속도 조정 손잡이를 최저로 맞추어 연료가 들 governor speed knob to minimum to prevent 어가지 않도록 한다.) fuel entering.) 인디케이터 콕이 개방되었는지 확인한다.   Check indicator cock opened. Engine & Machinery(HHI-EMD) 2010.06/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 41 예비 윤활과 시동 준비 사항들을 확인 Air running is recommended to 하기 위해서는 가능하면 압축 공기로 엔진을 운전 해 ensure pre-lubrication and readiness for 보는 것이 바람직합니다. starting, if only possible. Engine & Machinery(HHI-EMD) 2010.06/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 42   Only MDO/MGO is acceptable  MDO/MGO로만 시동 가능하다.  Engine inlet viscosity  엔진 입구 점도  2 ~ 14 cSt for MDO/MGO  MDO/MGO: 2 ~ 14 cSt Engine & Machinery(HHI-EMD) 2021.09/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 43 If unusual noise detected or 만일 이상한 소리가 감지되거나 의심스 anything suspected, stop engine 러울 때는 엔진을 즉시 멈추고, 적절한 조사를 실시해 immediately and proper investigation should 야 한다. be carried out. Engine & Machinery(HHI-EMD) 2022.01/NJS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 44 진을 가동시킨다. 그 다음 엔진을 멈추고, 위에서 언 repeat the inspection of internal sliding parts as 급한 방법으로 구동부 관련 부품을 재점검한다. same manner as above mentioned. Engine & Machinery(HHI-EMD) 2022.01/NJS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 45 윤활유와 냉각수의 압력과 온도를 점검한다.  Check pressure temperatures lubricating oil and cooling water. 연료 펌프 랙 인덱스와 가버너 인덱스를 점검   Check fuel pump rack index and governor 한다. index. Engine & Machinery(HHI-EMD) 2005.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 46 운전 범위 내에 있어야 하고, 항상 공장 시운전 자료 step should be within the normal operating 및 이전의 운전 자료와 비교/검토해야 합니다. range and always compared with shop test record and previous operating records Engine & Machinery(HHI-EMD) 2005.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 47 기용 필터 및 윤활유와 연료용 필터의 압력 강 oil to avoid any interruption of continuous 하를 점검한다.. operation due to alarm or shutdown. Engine & Machinery(HHI-EMD) 2013.02/YYC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 48  Check drain pipe of cooling water pump. If 또는 냉각수가 누출되면 펌프를 분해 점검 해 leakage of oil or water detected, the pump 야 한다. should be overhauled and maintenanced. Engine & Machinery(HHI-EMD) 2013.02/YYC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 49 윤활유 흐름이 변화하여 릴리프 밸브 또는 논리턴 밸 pump pressure. At this time, operation sound 브에서 일시적으로 작동음이 발생 할 수 있다. can occur from relief valve or none return valve temporarily because pre-L.O. flow is changed. Engine & Machinery(HHI-EMD) 2022.01/NJS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 50 엔진이 완전히 정지할 때까지 가버너 래버 position until the engine completely stopped. 를 ‘ 정지(Stop) ’ 위치로 놓아 두어야 합니다. 그렇지 않으면 Otherwise, the engine may revive. 엔진은 다시 가동될 수도 있습니다. Engine & Machinery(HHI-EMD) 2022.01/NJS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 51 동적으로 멈추게 될 것이다. 하지만 자동정지 전에 system. However, the alarm will normally 비정상 상태를 보여주는 경보가 통상 발생된다. G01400 precede auto-stop showing abnormality. G01400 Engine & Machinery(HHI-EMD) 2022.01/NJS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 52 만일 동파 위험이 있으면 엔진 냉각수 If there is any risk of freezing, 를 외부로 배출시켜야 합니다. drain cooling water in the engine. Engine & Machinery(HHI-EMD) 2018.06/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 53 30 minutes daily.   다음 시동을 위해 일주일에 한번 점검 운전을 It is recommended to run the engine once a 하는 것이 바람직하다. week for checking the conditions for next starting. Engine & Machinery(HHI-EMD) 2018.06/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 54 Dismantle the flexible hose at the oil mist 커버로 밀폐시킨다. 오일 미스트 출구의 드레인 outlet pipe and seal up with covers. Close 밸브를 잠근다. the valve for drain line for oil mist outlet pipe. Engine & Machinery(HHI-EMD) 2019.01/YSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 55 압축공기 계통 3.7. Compressed air supply system   압축공기 밸브를 잠그고 압축공기 계통 내의 Close the compressed inlet valve and drain 응축수를 완전히 빼낸다. the system for any condensate water. Engine & Machinery Division 2019.01/YSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 56 Mobilarma 247 or similar).   엔진 외부 가공면의 상태를 3개월마다 한번씩 Once three months, Check the condition of 확인한다. the above surfaces is recommended. Engine & Machinery Division 2019.01/YSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 57 업을 하는 동안에만 제습기를 정지한다. applying corrosion preventing fluid at each reciprocating parts.   제습기의 상세 운전 방법은 메이커의 지침을 Detail operational method should 따른다. followed according to the dehumidifier’s instruction. Engine & Machinery Division 2019.01/YSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 58 (엔진 시동 준 Follow up the instruction manual O02300 O02300 비사항), (엔진 시동 조건), (Preparations for engine starting), O02310 O02310 (엔진 시동)의 지침을 따른다. (Engine starting condition), and O02400 O02400 (Engine starting). Engine & Machinery Division 2019.01/YSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 59 VII. 75%에서 100%까지 부하를 서서히 올린다. VII. Load up from 75% to 100% load gradually. VIII. 100% 부하 상태에서 약 40분 동안 계속 운 VIII. Run at 100% load continuously for about 전한다. 40 minutes. Engine & Machinery(HHI-EMD) 2005.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 60 Load (부하) 100% 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 Time (시간) (길들임 시간과 부하) Fig. 1 Running-in time and load Engine & Machinery(HHI-EMD) 2005.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 61  Time Limits for low load operation : HFO 17 hours(Line A), MDO/MGO 37 hours(Line A’)  Minimum Duration of flushing operation : HFO 1.15 hours(line B), MDO/MGO 0.75 hours(Line B’) Engine & Machinery(HHI-EMD) 2013.12/KCM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 62 Do not adjust mechanical load limiter or  기계적 부하 제한 장치를 조정하거나, 정상 운  change all settings for normal operation. 전을 위한 모든 설정 값들을 변경시켜서는 안 된다. Engine & Machinery Division 2020.11 KMH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 63 엔진에 부하 투입 전에 부하 제한 장치 또는   fuel rack linkage to the original position 연료제어 링크장치용 핸들을 원래 위치로 환원 before loading up the engine. 한다. Engine & Machinery Division 2020.11 KMH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 64 Charge air, if too low 너무 낮으면 보충한다. Repair, if leaked. 새는 곳이 있으면 수리한다. Check engine under load. 엔진에 부하가 걸려 있는지를 확인한다 Release the load, if loaded. 부하가 걸렸으면, 부하를 제거한다. Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 65 Replace, if needle sticked. 니들이 고착되어 있다면, 교체한다. Check fuel injection pump. L51000 L51000 연료 분사 펌프를 점검한다. Replace, if sticked or worn excessively. 고착되거나 과도하게 마모되었다면, 교체 한다. Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 66 비상 정지 솔레노이드 밸브의 기능을 점검한다. valve. Manual stop failed. 수동으로 정지 되지 않을 때 Check movement of fuel rack, control shaft 연료 랙, 제어 샤프트 및 가버너 레버의 움직임 and governor lever. 을 점검한다. Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 67 냉각수나 공기가 연료에 포함되었는지 점 검한다. Engine cannot be turned manually. 수동으로 엔진을 회전시킬 수 없을 때 Check pistons, bearings and gears of 엔진의 피스톤, 베어링 및 기어를 점검한 engine. 다. Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 68 Check if engine moving parts (piston 엔진 구동부(피스톤과 베어링)의 상태를 and bearing) scorched. 점검한다. Check color of exhaust gas. 배기가스의 색을 점검한다. Recondition, if abnormal. 만일 비정상이라면, 수리한다. O04700 O04700 Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 69 Lubricating oil consumption is too high 윤활유 소모가 너무 많을 때 Check oil property (Sample inspection by oil 윤활유 특성을 점검한다. (윤활유 제작자의 샘 maker). 플 검사) Replace, if inferior. 품질이 나쁠 때, 교체한다. Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 70 Replace, if defective. 결함이 있으면 교체한다. L62000 L62000 Check cylinder heads, engine block and 실린더 헤드, 엔진 블록 및 피드 모듈을 feed module. 점검한다. Repair if cracked. 균열이 있으면 수리한다. Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 71 Check cooling water supply pump.   윤활유 냉각기를 점검한다. Check oil cooler.   실린더 헤더의 균열여부를 점검한다. Check cylinder heads, if cracked.   피드 블록의 균열여부를 점검한다 Check feed block, if cracked. Engine & Machinery(HHI-EMD) 2005.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 72 엔진 입구측의 연료압력을 점검한다. G01400 G01400 Temperatures exhaust after 터빈 출구 배기 가스 온도가 높을 때 turbine is high. 터보과급기를 점검한다. Check turbocharger. 더럽혀져 있다면, 깨끗이 한다. M80000 Clean, if fouled. M80000 Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 73 Check color of exhaust gas. 배기가스의 색을 검사한다. Check cylinder pressure if too low. 실린더 압력이 너무 낮은지를 검사한다. Check fuel valves by injection tester. 연료 밸브를 분사 시험기로 검사한다. L52000 L52000 Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 74 과급 냉각기가 오염되어 있는지를 검사한다. Check fuel injection nozzle if fouled. 연료 분사 노즐이 막혀 있는지를 검사한다. Check intake and exhaust valves if sealing 흡기 및 배기 밸브가 잘 닫히지 않는지를 점검 failed. 한다. Engine & Machinery Division 09.05/KGH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 75 정제유(MGO/MDO)는 선상에서 쉽게 오염되기 때 for MDO/MGO which is easily contaminated on 문이다. board. Fuel oil separation should be carried out 연료의 원심분리는 원심분리기 메이커 메뉴얼에 accordance with separator maker's manual. 따른다. Engine & Machinery(HHI-EMD) 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 76 Higher or lower viscosity may cause 고 점도 또는 저 점도로 인해 연료분사 serious damages on fuel injection system. 시스템에 심각한 손상을 초래할 수 있습니다 Engine & Machinery(HHI-EMD) 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 77 4) 연료유간 호환성 문제를 피하기 위해 다른 배치의 compatibility issues. 연료유 혼합을 제한한다. mixing cannot avoided, check 만약 피할수 없다면 다른 배치의 연료유 호환성 compatibility(ASTM D4740, ”spot-test”)of the (ASTM D4740, ”spot-test”) 여부를 체크한다. different fuel batches. Engine & Machinery(HHI-EMD) 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 78 9 ~ 67 (Not decided yet) Oil) Distillate Marine fuels S ≤ 1.0 (Marine Gas Oil) (DMA,DFA,DMZ,DFZ) Distillate Marine fuels (DMB,DFB) S ≤ 1.5 (Marine Diesel Oil) Residual marine fuels (RMA10) Designation of fuel grades Engine & Machinery(HHI-EMD) 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 79 6.12. ISO 8217:2017 shall apply. This requirement is applicable to fuels with a sulfur content below 500 mg/kg (0.050 mass %). Engine & Machinery(HHI-EMD) 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 80 Sulphur Directive. It is the purchaser’s and the user’s responsibility to establish which statutory requirements are to be met and specify on that basis the corresponding maximum fuel sulfur content to the supplier. Engine & Machinery(HHI-EMD) 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 81 듐과 같은 용해성 성분이 있다. fuel. However there are soluble compounds such as vanadium and sodium, which can be transformed as ash after combustion. Engine & Machinery(HHI-EMD) 2018.10/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 82 또한 연료 시스템에 지나친 원심 슬러지와 침전 the fuel injection pump. It also causes 물을 발생시킬 수 있다. excessive centrifuge sludge and deposits in the fuel system. Engine & Machinery(HHI-EMD) 2018.10/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 83 Calculated Carbon Aromaticity Index CCAI = D – 81 – 141 log [ log (V + 0.85) ] D = density ( kg/m at 15℃) = viscosity (cSt at 50) Engine & Machinery(HHI-EMD) 2018.10/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 84 G = (51.916 - 8.792ρ ) x [1 - 0.01(w + a + G = (51.916 - 8.792ρ ) x [1 - 0.01(w + a + s)] + 0.0942s s)] + 0.0942s Engine & Machinery(HHI-EMD) 2018.10/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 85 * Refer to that the actual specific energy test method (for example ASTM D 240) takes priority over 서 제시된 비 에너지 계산 방정식보다 우선 적용된 the secific energy calculation method as above 다. Engine & Machinery(HHI-EMD) 2018.10/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 86 When the change between viscosity and 점도와 온도 변화를 점검하면서 점도 조절기에   temperature to be observed, viscosity is set 점도를 12~18 cSt에 Setting 한다. 12~18 cSt on viscosity controller. Engine & Machinery(HHI-EMD) 2021.06/PDW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 87  because F.O viscosity is the first priority than 므로 주의가 필요하다. temperature. Temperature gradient must not 온도 변화율이 2 ℃/min. 이 절대 넘지 exceed 2 ℃ /min. 않도록 주의 한다 Engine & Machinery(HHI-EMD) 2021.06/PDW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 88 G50002에 따라 조정이 필요하다. G50002. Fuel injection pump sealing oil Open/Close 연료분사펌프 실링 LO Open/Close 밸브는 매   valves have to be controlled according to 뉴얼 G50001에 따라 조정이 필요하다. manual G50001. Engine & Machinery(HHI-EMD) 2021.06/PDW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 89 → Excessive corrosive wear → 실린더 라이너 표면에 래커링 현상 발생 - Low sulfur fuel + High BN lube oil → Excessive top land deposit formation → Lacquering formation on cylinder liner surface Engine & Machinery(HHI-EMD) 2022.01/KHD HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 90 일은 엔진가동 중에 여과된 후에 취해져야 하며 견 engine running. The container for sample oil 본 오일의 용기는 샘플링 되기 전에 매우 깨끗해야 should be cleaned thoroughly before sampling. 한다. Engine & Machinery(HHI-EMD) 2022.01/KHD HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 91 In some cases, this can be achieved 적절한 처리나 강력한 정제작용 또는 오일을 부분적 by proper treatment or by intensive purification or 으로 보충함으로써 달성될 수 있다. by partial filling (top-up) of the oil. Engine & Machinery(HHI-EMD) 2022.01/KHD HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 92 In any case, cleaning the lubricating 알 림 일부 경우, 오염과 BN 수치 저하를 막기 oil by water is not allowed to avoid contamination 위해 윤활유를 물로 세척하는 것은 허용되지 않습니다. and decreasing of BN value. Engine & Machinery(HHI-EMD) 2022.01/KHD HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 93 엔진시스템 오일은 엔진의 구동부와 터보과급기를 the engine and turbocharger. However, hydraulic 포함한다. 그렇지만 유압 가버너는 자체의 규격이 governor requires own specification and refer to 요구되며 지침서에 언급되어 있다. the manual for the governor. Engine & Machinery(HHI-EMD) 2022.01/KHD HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 94 Pegasus 1105 Pegasus 1107 Pegasus 1 ExxonMobil Mobilgard ADL 40, Mobil Delvac 1640 Mobilgard 412 Mobilgard M420 Mobilgard M430 Mobilgard M440 CASTROL Duratex L CASTROL MLC 40 CASTROL MHP 154 Engine & Machinery (HHI-EMD) 2022.11/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 95 AGIP CLADIUM 500S PETRONAS Disrol 5 PETRONAS Disrol 12 PETRONAS Disrol 15 Petronas PETRONAS Disrol 300 PETRONAS Disrol 400 PETRONAS Disrol 500 ALFAMAR 430 ALFAMAR 440 AEGEAN ALFAMAR 450 ALFAMAR 455 Engine & Machinery (HHI-EMD) 2022.11/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 96 *) Refer to Sheet No. G06100 when BN value selected *) Lubricating oil quantity (Initial filling: Oil empty, Without oil overflow system) : Please see the drawing for "L.O in baseframe" in Approval/Working/Final drawing Engine & Machinery (HHI-EMD) 2022.11/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 97 없다면, 수돗물은 성분에 따라 연수 처리 등을 거친 후에 available, tap water may be used as cooling water 냉각수로 사용될 수 있다. after softening and some other treatments according to the ingredients. Engine & Machinery(HHI-EMD) 2022.12/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 98 Do not mix the inhibitors of different 로 혼합하여 사용하지 마십시오 types or properties. 부식 방지제는 독성이 있거나 위험할 수 있으므로 Some inhibitors toxic 취급 시, 엄격한 규제가 필요합니다. hazardous. Strict control is required when handling inhibitors. Engine & Machinery(HHI-EMD) 2022.12/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 99 0.22% per 1% antifreeze in the cooling water. (Ex. When using 40% antifreeze, maximum engine power is 95.6 %.) Corrosion inhibitor must be used regardless of antifreeze in the cooling water. Engine & Machinery(HHI-EMD) 2022.12/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 100 Check the system which includes sea water, for 해수를 포함하는 시스템 예를 들어, 해수에 의해 냉   example fresh water cooler cooled by sea water. 각된 청수 냉각기 등을 점검한다. Engine & Machinery(HHI-EMD) 2022.12/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 101 즉시 엔진 윤활유의 산성도를 확인하고, 다음날 다시 재점검 하 descaling process. Check acid content 십시오. lubricating oil of the engine directly after descaling work of the cooling system by acid and check again next day. Engine & Machinery(HHI-EMD) 2022.12/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 102 각수로 전면 교체하십시오. newly treated water with interval of at least every two years. 냉각수의 폐기는 관련 법규에 따라 처리해야 합니 Waste cooling water should be treated in 다. compliance with governing laws. Engine & Machinery(HHI-EMD) 2022.12/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 103 Y-axis. 이 경우, 공기 냉각기에서의 응축량은 0.005 kg/kg 이 In this case, the amount of condensation in charge 다. air cooler is 0.005 (kg water/kg charge air). Engine & Machinery(HHI-EMD) 2005.04/KJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 104 The overhaul intervals and expected life time stated above are only for guidance as these depend on the actual service condition, the quality of used fuel or lubricating oil, the treatment of cooling water and so on. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD)
Page 105 The overhaul intervals and expected life time stated above are only for guidance as these depend on the actual service condition, the quality of used fuel or lubricating oil, the treatment of cooling water and so on. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD)
Page 106 The overhaul intervals and expected life time stated above are only for guidance as these depend on the actual service condition, the quality of used fuel or lubricating oil, the treatment of cooling water and so on. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD)
Page 107 Wearing ring & sealing ring L53000 1 x U 2 x U 3 x U 4 x U 5 x U 6 x U 7 x U 8 x U for F.O shock absorber Engine & Machinery Division 14.05/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 108 * The list of consumable parts stated above is only for guidance as this depends on the actual service condition, the quality of used fuel or lubricating oil, the treatment of cooling water and so on. Engine & Machinery Division 14.05/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 109 Manhours Man-hours are only for reference value 에서 전문가가 적합한 공구를 사용하여 작업한 경우를 근거로 based on normal working conditions by qualified 하였기 때문에 단순히 참고 값입니다. persons with suitable tools. .Engine & Machinery Division 2015.04/PJK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 110 Fitting device for exhaust seat ring M21120 91.660 Fitting device for intake seat ring ● Valve Seat Ring 91.580 Removal device for exhaust valve seat M21130 91.670 Fit/removal device for valve guide ● Valve Guide .Engine & Machinery Division 2015.04/PJK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 111 M63000 ● Lubricating Oil Pump M61000 ● Lubricating Oil Thermostat Valve ● Lubricating Oil Cooler M62000 ● Cooling Water Pump M71000 ● Cooling Water Thermostat Valve ● Air Cooler M84000 .Engine & Machinery Division 2015.04/PJK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 112 (For DiBE) M32130 a=0.272~0.384 0.52 (For MiBA) Big-end bearing A=Ø340 a=0.340~0.452 0.62 (For DiBE) b=0.306~0.418 0.57 (For MiBA) Main Crankshaft B=Ø340 bearing a=0.340~0.452 0.62 (For DiBE) M13250 Thrust C=152 c=0.4~0.7 bearing Engine & Machinery(HHI-EMD) 2022.11/HMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 113 M21130 Exhaust valve (stem part) and A=Ø22 a=0.1~0.183 guide Intake and exhaust Guide pin for valve M21210 B=Ø28 b=0.044~0.082 yoke Intake valve M21200 C=8.5 R1=30° (face part) -0.5 (Unit: mm) Engine & Machinery(HHI-EMD) 2022.11/HMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 114 ‘0’ Setting : 0.9 prior to the Exhaust Clearance (a) Allowable : adjustment valve 0.8~1.0 of (a). M45200 pick-up Clearance 2.0±0.5 sensor M24100 Pusher tip A = 14 Engine & Machinery(HHI-EMD) 2022.11/HMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 115 Small-end bush Steel-backed Leaded bronze bi-metal Idle Gear Bush Steel-backed Leaded bronze bi-metal Solid form Aluminium-base or Solid form Leaded bronze Thrust washer (depend on bearing maker) Table 1 HiMSEN Bearings Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 116 이에 바이메탈 베어링은 G09100 혹은 G09101에 따른 be seen under normal operating condition. 주기적인 교체를 권장한다. So the regular replacement of bi-metal bearing is recommended according to G09100 or G09101. Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 117 Fig. 2 Normal running pattern without flash Fig. 3 Normal running pattern with flash Fig. 4 Normal running pattern of small-end bush Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 118  다량의 작은 이물질이 베어링으로 유입  A bulk of small foreign particles was floated into the bearing. Fig. 5 Minor edge loading Fig. 6 Localized heavy smearing of lining material Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 119  엔진의 과속운전 time  A bulk of foreign particles was floated in.  Engine overspeed Fig. 7 Extensive area of damage with seizure Fig. 8 Localized separation of lining material Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 120 (Fig. 10 & Fig. 11) – Replace Fig. 9 Shallow scoring and a few imprints Fig. 10 Deep scoring and imprints Lining material locally smeared. Fig. 11 Many deep imprints Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 121 Fig. 13 Minor cavitation off oil groove Fig. 12 Minor cavitation next to oil groove Fig. 14 Deep puncture cavitation Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 122 Moreover, in actual 오버레이가 완전히 없어져도 정상적으로 그 기능이 지속 practice, it has been proven that its function can be 된다. continued without any ill effects, even with partially empty grooves. Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 123 전체 운동 면에 퍼진 작은 이물질 입자 (Fig. 18) Small foreign particles are spread over the 베어링 합금 산마루 형상에 큰 변화 없음. entire running surface. (Fig. 18) No significant alteration of the bearing alloy ridges Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 124 마모 범위가 Fig. 22에 묘사된 한계에 도달하면, 베어 The bearing is to be replaced when the extent 링 교체할 것. of wear reaches the limit described in Fig. 22. Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 125 F: max. 5% of circumference C: max. 50% of circumference G: max. 10% of width D: max. 35% of width H: max. 35% of circumference I: max. 10% of width Fig. 22 Criteria of wear Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 126 번지는 경우 Fig. 22과 Fig. 25에 설명된 기준에 따라 empty groove, so the bearing is reusable 베어링을 재사용할 수 있다. according to the criteria described in Fig.22 and Fig.25 when the cavitation spreads on the loaded zone. Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 127 C: max. 50% of circumference G: max. 30% of width H: max. 40% of circumference D: max. 35% of width I: max. 15% of width Fig. 25 Criteria of cracks in overlay and empty groove Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 128 If the free spread is bigger than housing bore and keeps in place during handling, the loss of free spread is acceptable. Bearing diameter + spread Fig. 28 Free spread of bearing Engine & Machinery(HHI-EMD) 2017.10/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 129 So if there is mark or 이 있더라도 롤러는 정상사용이 가능하다. minor scratch (similar to Fig. 1) on roller surface, it is acceptable to use continuously and there is no effect to engine operation. Engine & Machinery(HHI-EMD) 2018.11/JMJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 130 Fig. 2 Mark analysis by SEM and EDS – The component of abrasive wheel (Al ) on roller surface Fig. 3 FIP drive roller (8,900h / 18,000h operation) - not expanded scratch mark Engine & Machinery(HHI-EMD) 2018.11/JMJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 131 Engine Maintenance General Heavy Parts for Maintenance G09300 주요 부품 중량 엔진 정비 일반사항 Cylinder liner Cylinder head and rocker arms assembly Approx.157kg Approx. 470kg Connecting rod shaft Piston assembly Approx. 74kg Approx.115kg HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/KMC...
Page 132 Air Cooler Cover Approx. 535kg Approx. 154kg Turbocharger (ABB or KBB made) Dimensions [mm] Weight Turbocharger type [kg] A145 1,227 1,436 A150 1,310 1,747 A155 1,559 2,052 1,650 1,574 1,530 1,960 1,270 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/KMC...
Page 133 37 Nm L71000 Bolt for C.W pump impeller M12x1.75 85 Nm L71000 + Loctite 243 + MH Bolt for exh. pipe to cyl. head M20x2.5 340 Nm L82000 **) See L82000 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.07/JMK...
Page 134 ( Coefficient of friction : 0.12 ) 3. The bolts and nuts should be tightened in a diagonally alternating sequence. 4. General bolts and nuts are generally tightened without anti-seizure agent. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.07/JMK...
Page 135 헤드에 있는 나사는 4개의 포트를 필요로 하며 그 밖의 ports. Screws on cylinder head need four ports and 다른 나사들은 2개의 포트를 필요로 한다. the others need two ports as shown in fig 2 and 3. Engine & Machinery Division 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 136 Depending 사가 그림 4와 같이 잭에 추가된다. on the working condition, extension screw should be added for the jack as shown in fig 4. Engine & Machinery Division 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 137 펌프 압력은 스터드 종류별로 규정된 압력의 ±5 bar 이내에 들도 the actual pressure. Applied oil pressure must be ±5 록 해야 합니다. within a range of bar of given pressure for each stud type. Engine & Machinery Division 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 138 자리잡기를 위해 필요합니다. the first tightening. This repeat is necessary for the settlement of the threads. 13. 유압을 풀고, 공구 세트를 분해한다. 13. Release the hydraulic pressure and dismount the tool set. Engine & Machinery Division 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 139 전시킨다. nut about 1/4 turn clockwise for loosening from the piston of the jack. 11. 유압을 해제하고, 공구 세트를 해체한다. 11. Release the hydraulic pressure and dismount the tool set. Engine & Machinery Division 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 140 유압 나사 체결 절차서 엔진 정비 일반사항 유압 툴 사용에 대한 이해를 돕기 위해 다 Play the following video to help you 음 동영상 재생 하십시오. understand the use of the hydraulic tool Engine & Machinery Division 2020.06/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 141 (max. 5%) 91.480. 91.421 84.5 Stud for M31000 connecting rod shaft 91.420 1100 M33×2.0 1100 + 20 bar + Molycote (max. 5%) Stud for 91.511 connecting M32120 rod Bigend 91.490 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.07/JMK...
Page 142 + Molycote : lubricating paste up to 400℃ (Ex. GLEITMO 100) (Coefficient of friction : 0.12) 2. Stud length after tightening (H) If doubt, Please contact Hyundai Global Service Co., Ltd HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.07/JMK...
Page 143 Test Tool for Fuel Valve Nozzle M52000 40.2 91.340 Lapping device for Injection Valve Bush M52000 91.350 Lapping Device for Inlet/Exhaust Valve Seat M52000 91.360 Cleaning Tool for Fuel Injection Nozzles M52000 91.370 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.09/SJS...
Page 144 Support for Cylinder Head (M48x3) M15000 91.480 Support for Connecting Rod Shaft & Big end (M33x2) M31000 91.490 Foundation bolt M11000 Extension Screw for M15000 91.500 Cylinder Head (M48x3) Insert Screw for M33 91.511 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.09/SJS...
Page 145 91.940 Tool for Air Starting v/v 0.61 91.950 Lapping Device for Starting v/v 91.960 Cleaning Hose for Turbocharger M80000 5.26 98.100 M56000 Filter Handle 98.200 M63000 DVT Assembly Tool M24100 96.063 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.09/SJS...
Page 146 91.790 Grease Gun (Ball type) M41100 91.800 Torque Spanner (80-360Nm) All case 91.810 Torque Spanner (20-120Nm) All case 91.820 Torque Spanner (140-760Nm) All case 91.830 Torque Spanner (750-2000Nm) All case 91.840 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.09/SJS...
Page 147 91.890 Removal Device for Piston Pin Bush M31100 91.910 Torque wrench for camshaft joint nut M25000 91.970 Interchangeable head (S19) for camshaft M25000 91.971 Interchangeable head (S24) for camshaft M25000 91.972 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.09/SJS...
Page 148 Back-up Ring M39x3 91.415 O-ring 91.416 Back-up Ring 91.417 Quick Coupling Hydraulic Jack M33x2 (Tool No.: 91.420) Q’ty Part No. Description 91.418 Back-up Ring 91.419 O-ring M33x2 91.428 Back-up Ring 91.429 O-ring HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.07/JMK...
Page 149 List of Hyd.Jack Spare Part G09610 유압잭 소모품 엔진 정비 일반사항 Angle Angle piece Piece for Hydraulic Jack M33x2 (Tool No. : 91.421) (for Q’ty Part No. Description Hyd.jack 91.421 Angle piece M33x2) HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.07/JMK...
Page 150 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Common Base Frame L11000 조립도 및 부품 목록 거치대 조립도 VIEW “A” 058 047 VIEW “B” Engine & Machinery(HHI-EMD) 2023.01/AJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 151 Approx.7.47 Packing Bolt Approx.0.13 Approx.0.03 Bolt Approx.0.09 Bolt Approx.0.53 Bolt Approx.0.11 Square Flange Approx.4.90 Blind flange Approx.2.23 Packing Bolt Approx.0.09 Cylindrical pin Approx.0.32 Blind flange Approx.2.0 Packing Bolt Approx.0.05 Washer Approx.0.09 Engine & Machinery(HHI-EMD) 2023.01/AJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 152 Common Base Frame L11000 조립도 및 부품 목록 거치대 조립도 Q’ty / Eng. Item Weight Description Remarks / See Note (kg) 6 Cyl 7 Cyl 8 Cyl 9 Cyl Bolt Approx.2.35 Engine & Machinery(HHI-EMD) 2023.01/AJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 153 Resilient Mounting Assembly L11100 조립도 및 부품 목록 탄성 지지대 조립도 Detail “A” Part List Q’ty / Item No. Description Weight(kg) Remarks / See Note Mount. Bolt Approx.0.18 Washer Approx.0.02 Resilient mounting Approx.12.80 Engine & Machinery(HHI-EMD) 2022.09/HMC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 154 해 결정된다. are calculated by the size of generating set. 정확한 설치 값은 해당 project의 Conical mounting Refer to the calculation of a conical mounting for 계산서에서 찾을 수 있다. exact adjustment. Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 155 운전하기 전에 반드시 Crank shaft deflection 값이 mounted generating set is exactly measured by 허용치 안에 드는지 확인 하여야 한다. the factory, check the crankshaft deflection is under allowable tolerances before generating set operate. Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 156 다면 그 탄성지지대의 국부적인 하중을 제거한 다음 make it release by turning it clock wise direction 에 시계방향으로 돌려 풀림 상태가 되게 한다. after removing the partial load of those resilient mounting Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 157 의 높이는 탄성지지대의 교체 작업을 위하여 최소한 casting dimension. The height of steel shim 25mm가 되어야 한다. should be more than at least 25mm for a future replacement of resilient mounting. Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 158 16. After completing all installations, reconfirm that 모든 작업을 완료한 다음 각각의 탄성지지대의 Internal buffer와 Supporting Steel shim의 간극을 the clearance between the internal buffer and 다시 4mm가 되도록 재 확인한다 steel shim be 4mm. Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 159 설치한다. (그림 2) 이때 기초와 Supporting steel it is recommended that the distance between the shim 사이의 간격은 최소한 10mm가 되어야 한다. foundation and resilient mounting be more than at least 10mm. (Fig. 2) Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 160 넘어서는 안 된다. 또한 B (f:선두방향) 와 B (a: 선 overloaded. Also the difference between B 미방향)의 차이가 0.6mm를 넘어서는 안 된다. forward direction) and B (a: afterward direction) should not be more than 0.6mm. Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 161 15. Weld the bottom steel shim to the foundation 성지지대의 Internal buffer와 Supporting steel and reconfirm that the clearance between the shim의 간극을 다시 4mm가 되도록 재 확인한다. internal buffer and supporting steel shim be 4mm. Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 162 6. Replace the other damaged resilient mounting 다. according to above sequences. 탄성지지대를 탄성지지대 설치 지침에 의거 조절한 7. Adjust all resilient mounting refer to instruction for 다. installation of resilient mounting. Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 163 Inspect a gap, between a steel shim and a internal gauge를 사용하여 4mm가 유지 되는지 검사한다. buffer, should be 4mm by means of a feeler (그림 1) gauge.(Fig. 1) (Fig.1) (그림 1) Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 164 ◈ Recheck clearance of all resilient mountings. ◈ 다시 모든 탄성지지대의 간극을 검사한다. ◈ Assemble a top locking ring, fixing bolt, and a ◈ Top locking ring, Fixing bolt, Protective cap을 분해의 역순으로 조립한다. protective cap. Engine & Machinery(HHI-EMD) 2013.08/CIG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 165 양 측면에 설치되어 크랭크축의 축방향 움직임을 방지한 movement of the crankshaft. 다. Air Chamber Lub.Oil Channel L13000 Main Bearing Cap Fig. 1 Engine Block (엔진 블럭) Engine & Machinery Division 09.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 166 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Engine Block L13000 조립도 및 부품 목록 엔진 블록 Driving end Camshaft side Section A-A Section C-C Engine & Machinery(HHI-EMD) 2022.06/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 167 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Engine Block L13000 조립도 및 부품 목록 엔진 블록 Camshaft side Free end Section F-F Exhaust side 6,7,8,9 Cyl. Engine & Machinery(HHI-EMD) 2022.06/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 168 Cover Approx.2.23 Cover Approx.22.39 Cover Approx.11.11 Cover Approx.14.18 Gasket Approx.0.14 Gasket Cover Approx.11.6 Main L.O pipe Approx.37.03 Cover Approx.14.09 Gasket Approx.0.03 Gasket Approx.0.25 Gasket Approx.0.12 Gasket Approx.0.17 O-ring Cylindrical pin Approx.0.1 Engine & Machinery(HHI-EMD) 2022.06/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 169 Approx.0.04 Plug Approx.0.02 Gasket Gasket Plug Approx.0.13 Gasket Protecting cap Protecting cap O-ring Cylindrical pin Approx.0.02 O-ring Bolt Washer Bolt Approx.0.02 Washer Approx.0.21 Plug Approx.0.17 Gasket O-ring Approx.0.01 Parallel pin Approx.0.07 Engine & Machinery(HHI-EMD) 2022.06/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 170 그림 2와 같이 엔진 리프팅 지그를 설치하고 엔진 engine block from the base frame as shown in 블록과 베이스프레임을 분리 한다. Figure 2. Engine Lifting Jig Fig. 2 Lifting of Engine Block (엔진블록의 운반) Engine & Machinery Division 2020.08/KHC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 171 Preliminary tightening pressure : 250 bar 체결 압력 : 1200 bar (3회 반복 조임) Tightening pressure : 1200 bar (repeat 3 times). Dismount the hydraulic tool sets. 유압 공구 세트를 분해 한다. Engine & Machinery Division 2020.08/KHC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 172 Detail “A” Part List Q’ty / Eng. Item Weight Description Remarks / See Note (kg) 6 cyl 7 cyl 8 cyl 9 cyl Main bearing Thrust washer Bolt Approx.0.01 Support Approx.0.04 Engine & Machinery(HHI-EMD) 2022.06/JMK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 173 어링 캡의 두개의 너트에 유압 공구 세트를 설치한 cap studs as shown in fig.2. 다. 91.400 91.460 91.400 91.460 Hydraulic tool : 유압 공구 : G09500 I-bolt Fig. 2 Mount the lifting device (리프팅 장치 설치) Engine & Machinery Division 2019.02/CJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 174 부 베어링을 분해한 후 빼낸다. bearing. Be careful not to drop or damage the 엔진으로부터 베어링을 빼내는 동안 손상되 bearing during taking out from the engine. 거나 또는 떨어지지 않도록 주의하십시오. Engine & Machinery Division 2019.02/CJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 175 Turn the crankshaft and mount the fitting plug on 분해절차와 동일하게 크랭크 샤프트를 회전시키고 the oil hole of the journal as same as dismantling. 저널의 오일 홀에 플러그를 설치한다. 91.300 91.300 Fitting plug : 플러그 : Engine & Machinery Division 2019.02/CJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 176 15. 사이드 스터드용 두개의 너트를 동시에 체결한다. simultaneously. 체결 압력 : 900 bar (3회 반복 조임) Tightening pressure: 900 bar (repeat 3 times). 16. Dismount the hydraulic tool sets. 16. 유압 공구 세트를 분해한다. Engine & Machinery Division 2019.02/CJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 177 ※ 고정용 볼트가 있다면 록타이트 243을 바르고 before assembling the thrust bearings. 스러스트 베어링을 설치한다. Mount the main bearing cap on the engine. 메인 베어링 캡을 엔진에 장착한다. Page 3/5 Page 3/5 Engine & Machinery Division 2019.02/CJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 178 때마다, 손상 또는 비정상적인 마모나 불순물이 있는지를 주의 any damage or abnormal wear or deposits. Clean them 깊게 점검해야 하며, 엔진에 조립하기 전에 이것들을 철저히 세 thoroughly before remounting on the engine. 척해야 합니다. Engine & Machinery Division 09.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 179 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Cylinder Liner & Water Jacket L15000 조립도 및 부품 목록 실린더 라이너 및 워터자켓 View "A" Engine & Machinery Division 2019.11/CHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 180 Approx.194.7 Flame ring Approx.5.2 Metal gasket Approx.0.44 O-ring O-ring Water jacket Approx.120 O-ring O-ring Connection piece Approx.0.47 O-ring O-ring Cylindrical pin Approx.0.02 Bolt Approx.0.46 Bolt Approx.0.12 Bolt Approx.0.12 Bolt Approx.0.13 Engine & Machinery Division 2019.11/CHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 181 During lowering the cylinder liner into water 실린더 라이너를 워터 자켓 안으로 내리는 중에, 그 jacket, match the positioning bolt and groove as 림 2와 같이 위치 볼트와 홈을 맞추어야 한다. shown in fig 2. Engine & Machinery Division 2019.02/KJM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 182 향의 3지점이며, 횡축 및 종축의 지름 모두를 측정해야 three points of the cylinder liner as shown in fig 3. 한다. Fig 3 Measuring positions (측정 위치) Engine & Machinery Division 2019.02/KJM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 183 When grinding the cylinder liner, take 빼내어야 합니다. out sealing ring. 91.140 (a) Cylinder Liner (b) Cylinder Head (c) Engine Block Fig. 4 Mounting of the grinding tool (그라인딩 공구의 설치) Engine & Machinery Division 2019.02/KJM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 184 날카로운 모서리 부는 제거 되어야 한다. scraping. 91.781 Honing Machine(Optional): 91.781 호닝 장비(선택사양) : 91.781 Fig 5. Rehoning in cylinder liner ( 실린더 라이너 리호닝 Engine & Machinery Division 2019.02/KJM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 185 After the honing, the liner 너는 경유로 조심스럽게 세척해야 한다. 이때 불순물은 is carefully cleaned with gas oil. Make sure that all 반드시 제거되어야 한다. abrasive particles are removed. Engine & Machinery Division 2019.02/KJM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 186 YZJ2015-2334 CONFIDENTIAL Page H32/40(V) Section No. Rev. Maintenance Procedure Cylinder Liner & Water Jacket M15101 정비점검 절차 실린더 라이너 및 워터자켓 Cylinder Liner Bore Measurement Sheet Cam Exh.Side Front Flywheel Engine & Machinery Division 13.05/KYS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 187 Exh. Gas Outlet HT Water Inlet Connection HT Water Outlet Connection LT Water Inlet Connection LT Water Outlet Connection Fig. 1 External Connections for feed module (피드 모듈의 외부 연결부위) Engine & Machinery Division 09.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 188 L.O Filter L74000 Thermostat Valve for C.W L61000 L.O Pump L71000 L64000 C.W Pump Thermostat Valve for L.O L62000 L.O Cooler Fig. 2 Equipments for feed module (피드 모듈 장치) Engine & Machinery Division 09.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 189 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Front End Block Assembly L17000 조립도 및 부품 목록 프론트 엔드 블록 어셈블리 View "A" . Engine & Machinery Division 2019.07/SJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 190 Weight(kg) Remarks / See Note Front end block Cover Approx.5.28 O-ring Cover Approx.8.70 Gasket Approx.0.09 Bolt Bolt Approx.0.09 Plug Approx.1.05 Gasket Plug Approx.0.44 Gasket Plug Approx.0.10 Gasket Plug Approx.0.31 . Engine & Machinery Division 2019.07/SJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 191 Front End Block Assembly L17000 조립도 및 부품 목록 프론트 엔드 블록 어셈블리 Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Gasket Bolt Bolt Approx.0.07 Spacer Approx.0.02 . Engine & Machinery Division 2019.07/SJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 192 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Flywheel Cover Assembly L19100 조립도 및 부품 목록 플라이휠 커버 어셈블리 Detail “A” Detail “B” Engine & Machinery Division 2017.02/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 193 Parallel pin Approx.0.02 Bolt Approx.0.07 Approx.0.02 Oil mist cover Approx.5.0 Splash ring Approx.18.41 Bolt Approx.0.22 Parallel pin Approx.0.01 Parallel pin Approx.0.01 Bolt Bolt Approx.0.09 Bolt Approx.0.05 Approx.0.02 Bolt Drain pipe Engine & Machinery Division 2017.02/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 194 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Guard for flywheel L19101 조립도 및 부품 목록 가드 포 플라이휠 View “A” Engine & Machinery(HHI-EMD) 2022.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 195 Variable Q'ty per project Bolt Approx.0.01 Bolt Approx.0.03 Bolt Approx.0.03 Washer Approx.0.41 Variable Q'ty per project Bolt Approx.0.04 Variable Q'ty per project Washer Approx.0.01 Variable Q'ty per project Bolt Approx.0.03 Washer Approx.0.41 Engine & Machinery(HHI-EMD) 2022.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 196 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Arr. Of Cam/Crankcase Cover L19300 조립도 및 부품 목록 캠/크랑크케이스 커버 배치 380 381 380 381 Engine & Machinery Division 2017.02/JHC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 197 Approx.0.11 Bolt Approx.0.03 Bolt Approx.0.05 Approx.0.04 Washer Check tightening plate Approx.0.01 Remark) Refer to position of cover with relief valve ass’y(POS.310,311) NO. of Cylinder Engine type 6H32/40 7H32/40 8H32/40 9H32/40 Engine & Machinery Division 2017.02/JHC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 198 에 설치되어 있다. 각 밸브에는 스프링과 밸브 로테이터 and rocker arm. 가 있으며, 이것은 요오크와 로커 암에 의해 작동된다. (실린더 헤드내의 냉각수의 흐름) Fig.1 The cooling water flow in cylinder head Engine & Machinery Division 13.08/KYS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 199 를 분해 및 점검해야 합니다. the engine immediately and overhaul the cylinder. Cylinder Head Section A-A Cooling Water Check Hole (실린더 헤드 점검 홀) Fig.2 Check hole in cylinder head Engine & Machinery Division 13.08/KYS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 200 YZJ2015-2334 CONFIDENTIAL Page H32/40(V) Section No. Rev. Assembly Drawing & Part List Cylinder Head Assembly L21100 조립도 및 부품 목록 실린더 헤드 어셈블리 903 902 Engine & Machinery Division 2017.10/KHG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 201 O-ring O-ring Washer Approx.0.02 Washer Approx.0.01 Approx.0.05 Cylinder head cover-upper Approx.5.65 Cylinder head cover lower complete Approx.4.87 SPRING PIN Approx.0.01 O-ring Cylinder head cover-lower Approx.4.86 Bolt Approx.0.2 Plan washer Approx.0.02 Engine & Machinery Division 2017.10/KHG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 202 실린더 헤드를 천천히 주의하여 들어올린다. Lift up the cylinder head slowly and carefully. (Fig. 2-b) (그림 2-b) 인접해 있는 부품과 접촉하여 손상되지 않 Be careful not to be damaged by 도록 주의하십시오. touching adjacent parts. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.11/JMK...
Page 203 모든 O-링은 반드시 점검하고 새것으로 교체해야 All O-rings should be checked and replaced by 한다. 또한 설치하기 전에 깨끗이 한 후 그리스를 new ones, which also should be cleaned and 바른다. greased before mounting. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.11/JMK...
Page 204 실린더 헤드 커버 Handle (Grip) 조립 시 과 When assembling the cylinder head 도한 조임으로 커버 손상되지 않도록 주의 하십시오 (최대 cover handle (grip), be careful not to damage the 60Nm) cover by overtightening (max. 60Nm) HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.11/JMK...
Page 205 Extract the valve seat ring by turning nut (B). 너트 (B)를 돌려서 밸브 시트 링을 빼낸다. 91.580 Fig. 1 Dismount valve seat ring by means of the tool (공구를 사용한 밸브 시트 링의 분해) Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 206 Grind the seat ring by valve grinding tool, if 필요 시, 시트 링을 밸브 그라인딩 공구를 사용하여 M21200 necessary. 의 “ 시팅 그라인딩 작업을 한다. (See “Grinding seating surface” 면의 그라인딩 작업 ” 부분을 참조하십시오.) M21200 Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 207 Tool for intake valve seat ring (Optional) 91.650 Tool for exhaust valve seat ring (Optional) Fig. 2 Mounting of intake and exhaust valve seat rings (흡기 및 배기 밸브 시트 링의 조립) Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 208 (상세한 사항은 현대글로벌서비스㈜에 문의바랍니다.) Co., Ltd.) * 공칭 좸새 : 0.049~0.093, 지름으로 * Nominal interference : 0.049~0.093, in diameter * 최소 좸쇄값 : 0.030, 지름으로 * Minimum limit : 0.030, in diameter Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 209 실린더 헤드의 보어와 새 밸브 가이드를 아주 깨끗 guide thoroughly. 이 닦는다. Scratched mark or burr inside bore 실린더 헤드의 보어 안쪽에 손상된 흠집이 of the cylinder head should be removed. 나 돌출부를 제거하십시오. Engine & Machinery Division 09.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 210 밸브 가이드의 보어에 손상을 입힐 수 있는 Do not use sharp edged rod such as 스크류 드라이버와 같은 날이 예리한 막대를 사용하지 마십 screwdrivers which can scratch the bore of valve guide. 시오. Engine & Machinery Division 09.05/CJC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 211 조립은 분해의 역순으로 하며, 조립시 Loctite620 order of dismounting. To be press fitted with 혹은 동등제품을 도포하여 압입 박음 할 것. Loctite 620 or equivalent. 91.720 Fig. 3 Dismounting of valve bush (밸브 부시의 분해) Engine & Machinery Division 14.05/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 212 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Valve and Rocker Arm Mounting L21200 조립도 및 부품 목록 밸브 및 로커 암 마운팅 Engine & Machinery Division 2019.08/KJW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 213 Adjusting screw Approx.0.26 Thrust piece Approx.0.17 Approx.0.07 Ball seat Approx.0.2 Clip ring Bush Approx.0.7 Fine threaded plug Shaft Approx.7.6 Include Pos.331 Fine threaded plug Rocker arm support Approx.7.6 Parallel pin Engine & Machinery Division 2019.08/KJW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 214 Weight(kg) Remarks / See Note Include Pos.431,432,435, Yoke assembly Approx.2.0 439,436 Yoke Approx.1.73 Thrust piece Approx.0.12 Adjusting screw Approx.0.2 Approx.0.03 Shaft pin Approx.0.8 Stud-rocker arm support Approx.0.63 Spacer Approx.0.19 Approx.0.1 Engine & Machinery Division 2019.08/KJW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 215 서는 각각의 밸브에 위치표시를 하십시오 (캠측 혹은 배기 valve (cam side exhaust side). When 측). 재 조립 시, 밸브는 분해 전의 원래 위치에 설치하십시 remounting, the valve should be fitted at 오 same position as it was. Engine & Machinery Division 2018.07/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 216 만일 비정상적인 침적물이 발견되면, 엔진 제작사로 the engine manufacturer. 연락하여 주십시오. Remove carbon deposits on the valves and seat 밸브와 시트 링의 탄소 침적물을 제거하고 깨끗이 rings and clean them thoroughly. 세척한다. Engine & Machinery Division 2018.07/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 217 It is not essential to remove all 접촉 면이 아닌 부위는 완전히 제거할 필요는 없다. 랩핑 marks in noncontact area. Minor marks after 후 미세한 흔적은 허용 가능하다. lapping can be acceptable. Engine & Machinery Division 2018.07/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 218 접촉 면에 1/3 이상 길이의 가스 통로 흔적이 있을 경우, If there is a gas passage more than 1/3 length on 밸브 또는 시트는 교체해야 한다 contact surface, valves or seats are to be replaced. Engine & Machinery Division 2018.07/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 219 를 들어, 색조 침투 탐상 검사를 수행해야 힙니다. 시팅 면에는 carried out. The seating surface should be free from 일체의 균열이 없어야 합니다. any crack. Engine & Machinery Division 2018.07/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 220 면에서 접촉 면적이 약 0.5mm 이상이면 된다. concept, due to amount of blue compound. In actual, contact width by blue compound is acceptable, if the value is more than about 0.5mm width at all outer circumference. Engine & Machinery Division 2018.07/TKW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 221 밸브 스핀들이 파손되어 엔진에 심각한 손상을 야기할 수 있습니 lead to failure of the valve spindle and serious damage 다 on the engine Engine & Machinery(HHI-EMD) 2021.08/SSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 222 If the both valve stems were not contacted 동시 접촉이 확인되지 않는 경우 조정나사 (2)를 재 simultaneously, check the contact after 조정하여 다시 확인한다. readjusting the adjusting screw (2). Engine & Machinery(HHI-EMD) 2021.08/SSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 223 되어 간극 조정 중 DVT 내부 스프링이 완전히 압축되지 않 spring inside would fully 을 경우, 로커 암과 요크의 간극이 정상범위를 벗어날 수 있 습니다. compressed. Engine & Machinery(HHI-EMD) 2021.08/SSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 224 른 상태에서 다시 한 번 간극(0.9mm)을 측정한다. rod side (C) of rocker arm firmly. 측정 결과를 확인하여 필요 시, 재 조정을 실시한다. If necessary, adjust the clearance again. Engine & Machinery(HHI-EMD) 2021.08/SSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 225 의 디스크 스프링은 밸브 스프링의 증가된 힘에 의해 차 flattened out by the increasing force of the valve 츰 평평해진다. [그림1] spring [Fig.1]. Engine & Machinery(HHI-EMD) 2021.08/SSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 226 로토 캡의 분해점검은 흡기 및 배기 밸브 어셈블리 following ‘maintenance procedure of intake & 정비점검 절차를 따라 실시한다. exhaust valve ass’y’. M21200 M21200 정비점검 절차: Maintenance Procedure: Engine & Machinery(HHI-EMD) 2021.08/SSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 227 코일 스프링, 쇠구슬 및 디스크 스프링 설치 balls and disc springs should be installed in the 시 정확한 방향으로 조립되도록 한다. correct direction. Never pack the roto cap with grease. 로토 캡에 그리스는 절대 도포하지 않는다. Engine & Machinery(HHI-EMD) 2021.08/SSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 228 O-ring energized seal O-ring energized seal Self locking nut 0.015 60Nm+loctite 243 Hex. head bolt 0.092 220Nm+Molicote O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring Split Pin 0.01 Pusher 6.78 Engine & Machinery Division 13.07/AOH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 229 고압 블록과 연결부를 분해한다. [Fig.1-3] connection piece.[Fig. 1-3] Dismantle the rocker arm and rocker arm 로커 암과 로커 암 서포트를 분해한다. [Fig.1-4] support [Fig. 1-4] pusher [ Fig. 2] [ Fig. 3] starting valve Engine & Machinery(HHI-EMD) 2021.05/CJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 230 The starting valve can be subtracted with lifting 시동 밸브는 밸브 상부의 M12 스터드부에 리프팅 tool at the M12 stud. 툴을 이용하여 분해한다. Remounting procedures are reverse order of 조립은 분해의 역순으로 실시한다. dismantling. Engine & Machinery(HHI-EMD) 2021.05/CJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 231 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Fuel Pump Side Cover L21800 조립도 및 부품 목록 연료 펌프 커버 어셈블리 Detail "A" Detail "B" Engine & Machinery Division 2019.07/CJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 232 Lower support Approx.0.2 Upper support Approx.0.09 Pump cover fuel oil pump cover Approx.4.46 Bracket Approx.1.86 Handle Approx.0.19 Handle type2 Approx.0.11 Bolt Approx.0.01 Bolt Approx.0.04 Washer Approx.0.51 Bolt Approx.0.1 Bolt Approx.0.02 Engine & Machinery Division 2019.07/CJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 233 Indicator valve unit Incl.item 501~509 Indicator valve assembly Approx.0.66 Connection socket Approx.0.42 Union Approx.0.14 Thread socket Approx.0.18 Packing Packing Packing Approx.0.01 Approx.0.09 Plug Approx.0.13 Gasket Insulation cover Approx.0.28 Handle Approx.0.52 (Qty./Eng.) Engine & Machinery Division 2017.02/SJJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 234 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Valve Train Assembly L23000 조립도 및 부품 목록 밸브 트레인 어셈블리 Engine & Machinery Division 2017.10/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 235 Roller pin Approx.0.61 Fine threaded plug Roller bush Approx.0.18 Swing arm piece bolt Approx.0.17 Set screw Spacer Approx.0.98 Disc Approx.0.22 Retaining ring Approx.0.02 Stud for swing arm assembly Approx.0.44 Approx.0.13 Washer Engine & Machinery Division 2017.10/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 236 프트 커버 측을 통해서 스윙 암을 분해할 수 있다. cover side as shown in fig 1. Fig. 1 Dismantling of a swing arm assembly (스윙 암 에셈블리의 분해) Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 237 유는 순환한 후 오일받이로 되돌아 온다. to oil sump after circulating. Fig. 2 The lubricating oil flow in valve train and cylinder head (밸브 트레인 및 실린더 헤드내의 윤활유 흐름) Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 238 회전할 수 있을 경우, 클램프 고정용 볼트(5)를 조인다. covers for push rod is slightly rotatable, then the bolts(5) for clamp to be tightend Fig. 3 Installation of pipe cover for push rod (푸쉬 로드 보호 커버 설치) Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 239 The aimed timing retard is achieved by 밍 지연은 하우징 내부의 윤활유 흐름과 플런저의 움직 oil passages in the housing and movements of 임에 의해 가능해진다. plungers. Fig. 1 Dual Valve Timing (DVT) Engine & Machinery Division 2018.11/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 240 에 의해 유로가 열릴때까지 움직임이 지연된다. 그 결과, passage is opened by the groove of lower plunger “B”. 흡기 밸브 닫힘 시기는 원래의 타이밍보다 지연된다. As a result, intake valve is closed later than original timing. Engine & Machinery Division 2018.11/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 241 In this case, early 로파일대로 빠른 흡기 밸브 닫힘 시기가 적용된다. (밀러 intake close timing (Miller timing) is occurred as 타이밍) designed cam profile. Fig. 3 Standard Miller timing for high load optimization Engine & Machinery Division 2018.11/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 242 OFF, Control air 7 bar) DVT activation status can be checked on DVT 작동 상태는 PS43(Pressure Switch 43)에 의해 ECU(Engine Control Unit) by PS43(Pressure Switch ECU(Engine Control Unit)에서 확인 가능하다. Engine & Machinery Division 2018.11/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 243 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Dual Valve Timing Assembly L24100 조립도 및 부품 목록 복합 밸브 타이밍 어셈블리 Engine & Machinery(HHI-EMD) 2022.06/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 244 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Dual Valve Timing Assembly L24100 조립도 및 부품 목록 복합 밸브 타이밍 어셈블리 Engine & Machinery(HHI-EMD) 2022.06/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 245 Plug Approx.0.01 Gasket Ball seat thrust lower Approx.0.41 Plunger lower Approx.0.6 Spring Approx.0.33 Shim plate Approx.0.01 Plunger upper Approx.0.49 Plunger guide Approx.0.19 Spring Approx.0.05 Pusher body Approx.0.12 O-ring Cover Approx.0.18 O-ring Engine & Machinery(HHI-EMD) 2022.06/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 246 Socket head bolt Approx.0.03 Washer Approx.0.41 Push rod sleeve Approx.2.96 O-ring Approx.0.20 Push rod assembly upper Include item no. 810~820 Push rod sleeve Approx.1.80 Ball seat Approx.0.38 Push rod assembly lower Approx.0.97 Engine & Machinery(HHI-EMD) 2022.06/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 247 하며, 손상되거나 마모되었다면 새것으로 교체해야 damaged or worn. 한다. Fig. 1 Dismantling of Dual Valve Timing system assembly (듀얼 밸브 타이밍 시스템 어셈블리 분해) Engine & Machinery Division 2020.02/CES HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 248 Take out pushrod after dismantling rocker arm 로커암을 분해한 뒤 푸쉬 로드를 제거한다. Step 2. 단계 2. Take out flange holder for dismount cover flange. 커버 플랜지 분해를 위해 플랜지 홀더를 빼낸다. Flange holder Engine & Machinery Division 2020.02/CES HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 249 DVT assembly tool Fig. 2 Mounting of cover flange with special assembly tool (스페셜 조립툴을 이용한 커버 플랜지 조립) Step 4. 단계 4. Dismount exhaust pushrod cover. 배기쪽 푸쉬로드 커버를 분해한다. Engine & Machinery Division 2020.02/CES HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 250 단계 5. Dismount two cover pushrod. 커버 푸쉬로드를 분해한다. (Caution for O-ring damage) (오링 파손에 주의할 것.) Step 6. 단계 6. Loosen two fixing bolts. 두 개의 고정용 볼트를 분해한다. Engine & Machinery Division 2020.02/CES HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 251 조립이 잘못되어 엔진이 운전된다면, 엔진에 심각한 손상을 serious damages on the engine will be happened. 야기시킬 수 있습니다. Mounting procedures are reverse 조립은 분해의 역순으로 한다. order of dismantling procedures. Engine & Machinery Division 2020.02/CES HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 252 If damaged or worn, replace it with new one. 손상이나 마모되었다면 새것으로 교체해야 한다. Pusher assembly Fig. 3 Overhaul and replace pusher assembly (푸셔 점검과 교체) 의 “ 마모 제한치 ”를 참조하십시오.) (See “Wear limits” of G09200 G09200 Engine & Machinery Division 2020.02/CES HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 253 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Camshaft Assembly Assembly Drawing & Part List L25000 조립도 및 부품 목록 캠 샤프트 어셈블리 Drive L35000 Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 254 Thrust bush for camshaft Plug with hole Plug Gasket Camshaft for part piece Camshaft for part piece 52.3 Camshaft for part piece Camshaft for part piece O-ring O-ring O-ring Socket bolt Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 255 If the surfaces has any damage or 표면에 약간의 손상이나 비정상적인 상태가 abnormal condition, be sure to contact engine 발생되면, 엔진 제작사에 연락을 취하고 상담하십시오. manufacturer and consulted. Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 256 그림 1과 같이 캠측 도어를 통해 캠 샤프트를 빼낸 다. through the cam side door Fig.1 Dismantling of camshaft part piece (캠 측면 도어를 통한 캠 샤프트 파트 피스의 분해) Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 257 이 손상되지 않도록 주의하십시오. camshaft, be careful not to damage the bearing surfaces. TDC Markings Camshaft Fig.2 According TDC markings on both camshafts (양쪽 캠 샤프트에 있는 상사점 마킹의 일치) Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 258 조립도 및 부품 목록 캠 샤프트 베어링 Part List Q’ty / Eng. Weight Remarks / Item No. Description (kg) See Note 6cyl. 7cyl. 8cyl. 9cyl. Camshaft bush Approx.2.26 Camshaft bush Approx.1.91 (slot type) Engine & Machinery Division 2014.02/JWH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 259 베어링 셀을 뽑아내어 폐기해야 한다. should be extracted and scrapped. When handling cooled bearing shell, be 냉각된 베어링 셀을 다룰 때는 반드시 보호장갑 sure to put on protecting gloves. 을 착용하십시오 Engine & Machinery Division 09.05/KNS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 260 막 최고 압력에 적합하도록 되어있다. hydrodynamic oil film peak pressure with a wide range of oil temperatures. Fig.1 The lubricating oil flow in connecting rod and piston (커넥팅 로드 및 피스톤내의 윤활유 흐름) Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 261 Then lubricating oil scatters on the wall of 는 실린더 라이너의 벽을 냉각시키며 오일받이로 흘러내 cylinder liner and flows down to the oil sump while 린다. cooling cylinder liner wall. Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 262 91.490 91.511 91.420 91.490 91.511 Hydraulic tool : 유압 공구 : Turn the crankshaft to TDC as shown in fig. 2. 크랭크 샤프트를 그림 2와 같이 상사점(TDC)의 위 치로 회전시킨다. .Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 263 크랭크 핀에 있는 오일 구멍을 테이프로 밀 피스톤과 커넥팅 로드를 실린더 라이너에 조립 봉하십시오. Install lifting jig on the piston crown as shown in 재 조립 절차는 기본적으로 분해 절차의 역순이다. .Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 264 Mounting a Piston & Connecting Rod into the 커넥팅 로드 샤프트와빅엔드 사이에 심플레이틀 조 Cylinder Liner 립한다. Remounting procedure is basically reverse order of 커넥팅 로드 샤프트와 함께 피스톤을 엔진 블록의 .Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 265 ” in M21100 린더 헤드 조립 ” 부분을 참조하십시오.) liner and water jacket Assemble shim plate between connecting rod shaft and big end part. Move and lower the piston together with .Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 266 대단부의 상/하 베어링을 하우징으로부터 조심해서 their housings carefully. 분리해 낸다. Be careful not to drop or damage 엔진으로부터 베어링을 빼내는 동안 손상되거나 떨어지지 the bearings during taking out from the engine. 않도록 주의하십시오. .Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 267 If studs/nuts have heavy damages in threads 스터드와 너트의 나사산이나 접촉면에 손상이 있으면, 즉 and/or on contact surface, then they should be 시 신품으로 교체하십시오. changed to new ones. 베어링을 점검하고 볼 앤빌 마이크로미터를 사용 .Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD G09200...
Page 268 91.200 and the guide support. 91.200 를 분리해 낸다. Inspect bearings and measure the thickness of bearings by means of a ball anvil micrometer and check the wear limit. G09200 .Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 269 Piston complete Approx.81.20 Item no. 111~112 Piston crown Piston skirt Piston pin complete Approx.33.60 Retaining ring Piston ring – top Approx.0.59 Piston – 2 Approx.0.51 Piston oil scraper ring Approx.0.27 Engine & Machinery Division 2018.09/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 270 사용하여 분해한다. 91.240 91.240 Plier : 플라이어 : Take out the piston pin to the opposite side during 피스톤을 들고 있는 상태에서 피스톤 핀을 반대방향 lifting the piston. 으로 뽑아낸다. Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 271 2. 후 피스톤의 크라운을 분리한다. 91.810 토크 스패너 선택사양 Torque spanner : 91.810 ( Optional) Fig.2 Cross section of piston complete (피스톤 단면도) Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 272 100 Nm. 크로 체결한다. 5. Loosen the nuts again, and tighten crosswise the 너트를 다시 풀고 난 후 25 Nm의 토크로 다시 조 nut with a torque of 25 Nm. 인다. Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 273 3. Lift up the piston together with connecting rod 피스톤과 커넥팅 로드 샤프트를 크레인을 사용하여 shaft by means of a crane. 들어 올린다. Fig.4 The maximum vertical clearance of piston rings (피스톤 링의 최대 수직 틈새) Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 274 한다. (See “Mounting of a piston and connecting rod into M31000 의 “ 피스톤과 커넥팅 로드를 실린더 the cylinder liner” M31000 라이너에 조립 ” 부분을 참조하십시오.) Engine & Machinery Division 2018.12/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 275 H17/28 : Φ185mm ③ H21/32 : Φ200mm ③ H25/33 : Φ240mm ④ H32/40 : Φ355mm ④ ⑤ Ovality limit : 0.15mm ⑤ Maximum Ovality (Max. - Min.) [ Table A ] Engine & Machinery(HHI-EMD) 2020.10/YDK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 276 Connecting rod – Big end Approx.112.00 Big end bearing Approx.7.50 Small end bearing Approx.4.00 Stud for con-rod big end Approx.2.48 Approx.0.45 Cylindrical pin Approx.0.04 Stud for con-rod shaft Approx.1.38 Shim plate Approx.0.25 Engine & Machinery(HHI-EMD) 2021.11/CHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 277 하우징에서 하부 베어링을 조심해서 분리시킨다. Be careful not to drop or damage the 엔진으로부터 상부 베어링을 빼내는 동안 upper bearing during taking out from the engine. 손상되거나 떨어지지 않도록 주의하십시오. Engine & Machinery Division 2018.01/CGW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 278 저널과 베어링 운동면에 깨끗한 오일을 발라야 한다. running surface of the bearing with clean lubricating oil. (베어링 뒷면은 오일이 없는 깨끗한 상태 유지) (Back side of the bearing keeps dry without oil) Engine & Machinery Division 2018.01/CGW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 279 체결 절차서 : Tightening pressure : 1100 bar (repeat 3 times) 체결 압력 : 1100 bar (3회 반복조임) 91.180 Dismount the I-bolts and the holding supports. I-bolt와 홀딩 서포트 를 91.180 풀어낸다. Engine & Machinery Division 2018.01/CGW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 280 부시를 액체질소에서 냉각시킨 다음 하우징 보어 shrink fitted. 에 정확하게 끼워넣는다. Clean and coat the bore with clean 부시를 하우징 보어에 장착하기 전, 깨끗 lubricating oil before inserting. 이 닦아내고 하우징 보어에 깨끗한 오일을 바르십시오. Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 281 이며, 터닝기어용 기어가 가공되어 있다. gear. The crank shaft can be turned slowly by a manual 플라이휠 기어와 맞물린 수동터닝장치에 의해 크랭크 turning device through gear on flywheel. 샤프트는 천천히 회전된다.. Engine & Machinery Division 09.05/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 282 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Crankshaft Assembly Assembly Drawing & Part List L33000 조립도 및 부품 목록 크랭크샤프트 어셈블리 L33400 L33300 L35000 L33100 Engine & Machinery Division 09.05/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 283 9 Cyl Crankshaft (1/2) 3310 Crankshaft (1/2) 3770 Crankshaft (1/2) 4229 Crankshaft (1/2) 4816 Plug M33x2 Plug M33x2 Counter weight 105.2 Stud (M39x3) 3.37 Nut (M39) 1.293 Parallel pin(d30x40) Spring pin(d16x36) Engine & Machinery Division 09.05/PMU HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 284 한 후, 이 값들은 기록한다. Only the deviation from zero setting of 다이얼 게이지의 “ 제로(0) 설정 ” 값과의 dial gauge must be recorded. 차이만을 기록해야 합니다. Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 285 Be sure to contact the Hyundai Global Service 시 현대글로벌서비스㈜ 로 연락하여 주십시오. Co., Ltd for realigning. After realigning the crankshaft, repeat steps 1 to 5. 크랭크 샤프트를 다시 정렬한 후, 단계 1에서 5까 지 반복한다. Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 286 - If the values measured under cold condition satisfy the above mentioned specification, we guarantee any values measured under hot condition. MEASURING POSITIONS AND POINTS Gauge location on crank webs Each pin location (viewed from the front end) Turn Clockwise Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 287 Operating engine, contact engine maker ±22 (check alignment immediately) New or recently overhauled engine, For the other cranks ±16 Operating engine, check alignment (Cold Condition) immediately Viewed from the front end Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 288 십시오.. If studs/nuts have heavy damages in 스터드와 너트의 나사산이나 접촉면에 손 threads and/or on contact surface, then they should 상이 있으면, 신품으로 교체하십시오. be changed to new ones. Engine & Machinery Division 09.05/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 289 압으로 체결한다. G09500 Tightening procedure : G09500 체결 절차서 : Tightening pressure : 1000 bar (repeat 3 times) 체결 압력 : 1000 bar (3회 반복 조임) Engine & Machinery Division 09.05/KGM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 290 Remarks /See Note 31X*) Flywheel (720rpm) 32X*) Flywheel (750rpm) Fitted Stud Approx.1.68 Coupling Stud Approx.1.37 Approx.0.48 Hex. Soc. Head bolt Approx.0.35 Wire Approx.0.02 Cylindrical pin *) Depending on project specification Engine & Machinery Division 2017.02/GJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 291 조립도 및 부품 목록 플렉시블 커플링 배치 Part List Item No. Description Q’ty / Eng. Weigh(kg) Remarks / See Note Flex. coupling Bolt Approx. 0.28 Bolt Approx.0.97 Washer Approx.0.02 Washer Approx.0.05 Engine & Machinery Division 2019.10/CHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 292 플렉시블 커풀링 어셈블리 L33300 Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) *)510 Flexible coupling Approx. Bolt 0.27 Approx. Washer Approx.0.02 *) Depending on project specification Engine & Machinery Division 2018.04/KJM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 293 를 빼낸 후 윗방향으로 들어낸다. The crankshaft gear can be L35000 L35000 크랭크 샤프트 기어 는 엔진 블록의 dismantled through the side cover of engine block. 측면 커버를 통해 분해 가능하다. Engine & Machinery Division 13.02/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 294 Q’ty / Eng. Remarks / See Note (kg) Crankshaft gear Approx.33.3 Int.shaft btw.crnk/g+pmp/g Approx.32.0 Bolt Approx.0.56 Cylindrical pin Approx.0.04 Plane washer Approx.0.02 Bolt Approx.0.07 Bolt Wire Approx.0.01 Pump drive gear Approx..52.0 Engine & Machinery(HHI-EMD) 2021.10/LJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 295 Remarks / See Note (kg) Idle gear assembly Approx.31.8 Incl. item 211, 212 Idle gear Approx.30.3 Bearing bush Approx.1.60 Shaft assembly Approx.6.90 Cover Approx.1.30 Bolt Approx.0.30 Bolt Approx.0.07 Lub.oil pipe assembly Approx.0.22 Engine & Machinery(HHI-EMD) 2021.10/LJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 296 조립도 및 부품 목록 타이밍 기어 어셈블리 Part List Item310 Weight Description Q’ty / Eng. Remarks / See Note No.333 (kg) Camshaft gear Approx.88.0 Parallel pin Approx.0.01 Bolt Approx.0.14 Plane washer Approx.0.01 Engine & Machinery(HHI-EMD) 2021.10/LJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 297 1. 크 샤프트의 상사점 마킹을 확인한다. No.1 Cyl. TDC Fig.1 Check TDC mark on flywheel and crankshaft (플라이휠 및 크랭크 샤프트에 있는 상사점 마킹 확인) Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 298 같이 캠 샤프트의 위치고정 핀이 캠 샤프트 기어와 camshaft gear as shown in View A of fig. 3. 맞도록 캠 샤프트를 회전시킨다. Oil Spray Nozzle TDC Marking Fig.2 Mounting of the camshaft gear (캠 샤프트 기어의 조립) Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 299 를 재 사용하지 말고, 새 순정품만을 사용하십시오. 그렇지 screws. Otherwise, loosened or broken screws 않으면 풀어지고 부서진 부품은 엔진에 심각한 손상을 일으 may cause serious damages on the engine. 킬 수 있습니다. Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 300 모든 캠 샤프트 연결부의 마킹 상태를 확인한다. camshafts. M25000 (See “Fig. 2 According TDC markings on both 의 “ 그림 2 양쪽 캠 샤프트에 있는 camshafts” in M25000 상사점 마킹의 일치 ”를 참조하십시오.) Engine & Machinery Division 09.05/YJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 301 불빛이 위로 올라오는 플런저에 의해 연료구멍으로 Turn the crankshaft at engine rotating direction 부터 차단될 때까지 엔진 회전 방향으로 크랑크축을 until the light is cut out due to closing fuel ports 회전시킨다. by its lifting plunger. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.08/WSH...
Page 302 할 수 있다. 어떠한 경우에도 규정된 최대연소압력을 초 can be done according to a result of enough 과하지 않아야 한다. discussing with Hyundai Global Service. In any case, maximum combustion pressure should be kept within specified value. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.08/WSH...
Page 303 3. Loosen all mounting bolts for camshaft gear by about 1 turns. 플라이휠 눈금에 표시를 한다. (그림 5 참조) 4. Mark on the flywheel scale indicated by flywheel indicator. (See Fig.5) Fig.5 Flywheel scale (플라이휠 눈금) HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.08/WSH...
Page 304 (-)2.0° ~ (+)2.0° crank angle   몇몇 실린더만 연료 분사 시기 조정 필요하다면, If adjusting fuel injection timing of some cylinders M51101 (H32/40(V): M51201) 참조할 것. is needed, see M51101 (H32/40(V): M51201). HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.08/WSH...
Page 305 • Engine Starting System. 엔진 시동 시스템 • • Engine Stop System. 엔진 정지 시스템 • • Engine Speed control System. 엔진 속도 제어 시스템 • Engine Safety system • 엔진 안전 시스템 Engine & Machinery Division 2019.04/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 306 2) 동시에 Turning gear와 Rim gear의 분리 확인용 checking of Turning gear and Rim gear is supplied 108을 통하여 나온 air가 101의 sol. v/v 입구까지 up to sol. v/v entrance of 101 at the same time. 공급된다. Engine & Machinery Division 2019.04/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 307 Therefore, there are two ways of moving fuel racks 따라서, 연료 랙을 정지위치(0의 눈금위치)로 to stop position (Zero index) as shown in fig 2. 움직이게 하는 데에는 그림 2와 같이 두 가지 방법이 있다. Engine & Machinery Division 2019.04/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 308 시스템이 엔진에 적용된다. 따라서, 특정 가버너 applications. Therefore, please refer to the 시스템에 대한 개별 지침서를 참조하십시오. separated manual for the specific governor system. Engine & Machinery Division 2019.04/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 309 연료 랙을 움직이게 하기 위해서 가버너 제어축의 governor as shown in fig 3. 회전운동을 전달시킨다. Governor Fig. 3 Fuel control linkage (연료 제어 링크장치) Engine & Machinery Division 2019.04/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 310 경험있는 직원에 의해서만 수행되어야 한다. 조정 불량은 ed personnel. Maladjustment may cause the engine 엔진의 과부하 상태의 원인이 되며 심각한 사고를 초래할 수도 overload and result serious accidents. 있다. Engine & Machinery Division 2019.04/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 311 보다 낮은 부하에 상응하는 연료 랙의 인덱스 racks corresponding to lower than 110% load. 값으로 맞추어져야 한다. Fig. 4 Mechanical fuel limiter against overload (과부하에 대비한 기계적 연료 제한장치) Engine & Machinery Division 2019.04/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 312 따라서, 엔진에는 가버너 타입에 관계없이 시동시에만 연료를 제한하는 장치가 설치되어 있다. Fig. 5 Mechanical fuel limiter for starting (시동용 기계적 연료 제한 장치) Engine & Machinery Division 2019.04/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 313 어렵거나 매연의 정도가 높을 때에는 시동 연료 제한 장치를 It is recommended to adjust the starting fuel limiter 조정해야 한다. when starting is difficult or smoke level is too high during starting. Engine & Machinery Division 2019.04/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 314 오일 압력 센서(PS62)의 스톱 밸브를 잠가 센   cock by locking the stop valve of the test 서가 테스트 콕의 압력을 읽도록 한다. block adhered to lubricating oil pressure transmitter (PS62). Engine & Machinery(HHI-EMD) 2020.11/MSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 315 ‘ENGINE STATUS DISPLAY’의 ‘H.T. WATER   lamp of ‘ENGINE STATUS DISPLAY’ is on HIGH TEMP. TRIP’의 램프가 점등되고 엔진이 and the engine is shut down. 정상적으로 자동 정지되는 지 확인한다. Engine & Machinery(HHI-EMD) 2020.11/MSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 316 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Speed Control System Assembly L41000 조립도 및 부품 목록 스피드 컨트롤 시스템 어셈블리 L51000 Vol.ll L41000 L41000 Engine & Machinery(HHI-EMD) 2020.11/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 317 Approx.0.81 Governor terminal lever Approx.0.20 Grip Bolt Approx.0.03 Spring pin Locking plate Approx.0.25 Bolt Approx.0.01 Locking plate Pull rod ass’y. Approx.2.11 See page 3/7 Bolt Approx.0.06 Washer Approx.0.01 Approx.0.02 Bolt Approx.0.05 Engine & Machinery(HHI-EMD) 2020.11/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 318 Pull rod assembly Approx.2.11 Incl. Item 401~412 Tube Approx.0.72 Approx.0.28 Rod guide Approx.0.17 Spring Approx.0.10 Ball joint Approx.0.11 Ball joint Approx.0.09 Set screw Approx.0.01 Locking plate Approx.0.44 Washer Screw plug Approx.0.18 Spring pin Engine & Machinery(HHI-EMD) 2020.11/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 319 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Speed Control System Assembly L41000 조립도 및 부품 목록 스피드 컨트롤 시스템 어셈블리 Section A-A Engine & Machinery(HHI-EMD) 2020.11/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 320 Incl.item 541~544 Stopper Approx.0.69 Bolt Approx.0.04 Spring pin Locking plate Approx.0.25 Stopper assembly-over load Approx.1.38 Incl.item 551~556 Stopper-over load Approx.1.00 Bolt Approx.0.06 Approx.0.01 Bolt Approx.0.04 Spring pin Locking plate Approx.0.25 Spacer Approx.0.10 Engine & Machinery(HHI-EMD) 2020.11/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 321 Housing Approx.13.21 Gleason bevel gear Approx.2.04 Bevel gear Approx.0.43 O-Ring Cover Approx.1.03 Ball bearing Approx.0.13 Retaining ring Approx.0.01 Washer Approx.0.01 Bolt Approx.0.25 Bolt Approx.0.08 Bolt Approx.0.04 Bolt Approx.0.02 Bolt Approx.0.04 Shim Engine & Machinery(HHI-EMD) 2020.11/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 322 조립도 및 부품 목록 스피드 컨트롤 시스템 어셈블리 Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) Plugging on tap Approx.0.02 Incl. item 730 Plug Approx.0.01 Engine & Machinery(HHI-EMD) 2020.11/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 323 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Speed Control System Assembly L41000 조립도 및 부품 목록 스피드 컨트롤 시스템 어셈블리 L51000 Vol.ll L41000 L41000 Engine & Machinery(HHI-EMD) 2021.09/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 324 Approx.0.81 Governor terminal lever Approx.0.20 Grip Bolt Approx.0.03 Spring pin Locking plate Approx.0.25 Bolt Approx.0.01 Locking plate Pull rod ass’y. Approx.2.11 See page 3/7 Bolt Approx.0.06 Washer Approx.0.01 Approx.0.02 Bolt Approx.0.05 Engine & Machinery(HHI-EMD) 2021.09/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 325 Pull rod assembly Approx.2.11 Incl. Item 401~412 Tube Approx.0.72 Approx.0.28 Rod guide Approx.0.17 Spring Approx.0.10 Ball joint Approx.0.11 Ball joint Approx.0.09 Set screw Approx.0.01 Locking plate Approx.0.44 Washer Screw plug Approx.0.18 Spring pin Engine & Machinery(HHI-EMD) 2021.09/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 326 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Speed Control System Assembly L41000 조립도 및 부품 목록 스피드 컨트롤 시스템 어셈블리 Section A-A Engine & Machinery(HHI-EMD) 2021.09/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 327 Approx.4.02 Incl.item 532,533,535 Bush Approx.0.01 Bolt Approx.0.07 Shaft support Approx.3.88 Stopper assembly-over load Approx.1.38 Incl.item 551~556 Stopper-over load Approx.1.00 Bolt Approx.0.06 Approx.0.01 Bolt Approx.0.04 Spring pin Locking plate Approx.0.25 Spacer Approx.0.10 Engine & Machinery(HHI-EMD) 2021.09/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 328 Housing Approx.13.21 Gleason bevel gear Approx.2.04 Bevel gear Approx.0.43 O-Ring Cover Approx.1.03 Ball bearing Approx.0.13 Retaining ring Approx.0.01 Washer Approx.0.01 Bolt Approx.0.25 Bolt Approx.0.08 Bolt Approx.0.04 Bolt Approx.0.02 Bolt Approx.0.04 Shim Engine & Machinery(HHI-EMD) 2021.09/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 329 조립도 및 부품 목록 스피드 컨트롤 시스템 어셈블리 Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) Plugging on tap Approx.0.02 Incl. item 730 Plug Approx.0.01 Engine & Machinery(HHI-EMD) 2021.09/WSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 330 Governor bevel gear nut tighting torque : 35~48Nm (See Governor manual on Vol.II) (가바나 매뉴얼 Vol.II확인) Bevel gear Gleason bevel gear Back-lash Bolt Fig. 2 Adjust back-lash(0.15~0.25) Fig. 1 Governor drive assemble (백래시 조정 0.15~0.25) (가버나 드라이브 어셈블리) Engine & Machinery(HHI-EMD) 2020.08/CES HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 331 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Arr. Of Starting Air Piping L42000 조립도 및 부품 목록 스타팅 에어 파이프 배치 Engine & Machinery(HHI-EMD) 2021.11/KGI HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 332 Main starting valve module Support Approx.6.07 Support Approx.19.2 Bolt Approx.0.14 Bolt Approx.0.12 Bolt Approx.0.11 Bolt Approx.0.07 Bolt Bolt Approx.0.04 Washer Approx.0.01 Washer Approx.0.01 Washer Approx.0.51 Approx.0.03 Packing Packing Packing Approx.0.03 Name plate Engine & Machinery(HHI-EMD) 2021.11/KGI HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 333 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Arr. Of Cylinder Air Piping L42001 조립도 및 부품 목록 실린더 공기 파이프 배치 View "A" Engine & Machinery(HHI-EMD) 2020.12/KKC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 334 Air control pipe to cylinder Assembly Approx.5.88 Air filter Approx.2.00 3/2 way solenoid valve Approx.0.87 Orifice Pipe clamp Approx.0.33 Clamp Approx.0.26 Clamp Approx.0.19 Clamp Approx.0.14 Clamp Approx.0.09 Support Approx.6.20 Support Approx.0.22 Support Support Approx.0.69 Engine & Machinery(HHI-EMD) 2020.12/KKC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 335 Washer Approx.0.51 Washer Approx.0.18 Washer Washer Approx.0.01 Washer Approx.0.21 Approx.0.01 Socket head bolt Plug Approx.0.10 Square packing main starting pipe Approx.0.03 Gasket Approx.0.03 Gasket Gasket Gasket Gasket Gasket Gasket Name plate Engine & Machinery(HHI-EMD) 2020.12/KKC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 336 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Arr. Of Control Air Piping Assembly Drawing & Part List L42003 조립도 및 부품 목록 컨트롤 에어 파이프 배치 342,406,407,432,433 Detail “A” HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2023.01/ZSY...
Page 337 Arr. of dual valve timing control air piping Arr. of dual valve timing control air piping Cover Approx.14.38 Band Band Approx.0.36 Band Approx.0.57 Clamp Approx.0.13 Clamp Approx.0.15 Clamp Approx.0.16 Clamp Approx.0.13 Clamp Approx.0.09 Clamp Approx.0.14 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2023.01/ZSY...
Page 338 Support Approx.0.37 Bolt Approx.0.05 Bolt Bolt Bolt Bolt Approx.0.02 Bolt Bolt Bolt Approx.0.01 Bolt Approx.0.01 Washer Approx.0.51 Washer Approx.0.01 Washer Approx.0.21 Washer Approx.0.18 Washer Approx.0.01 Gasket Gasket Gasket Gasket Approx.0.14 Gasket HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2023.01/ZSY...
Page 339 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Jet Assist Air Pipe Arr’t Assembly Drawing & Part List L42004 조립도 및 부품 목록 보조 공기 분사 파이프 배치 상태 322,400 103,460 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 340 Jet assist air pipe Jet assist air pipe Approx.2.76 Jet assist air pipe Approx.2.19 Ball valve Solenoid valve Approx.1.43 Orifice Clamp Approx.0.54 Clamp Approx.1.39 Clamp Approx.0.33 Bolt Approx.0.08 Plug Approx.0.03 Gasket Gasket HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 341 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Jet Assist Air Pipe Arr’t L42004 조립도 및 부품 목록 보조 공기 분사 파이프 배치 상태 Engine & Machinery(HHI-EMD) 2022.04/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 342 Approx.1.57 Jet assist air pipe 5 Approx.2.71 Jet assist air pipe 6 Solenoid valve Approx.1.43 Ball valve Orifice Clamp Approx.0.68 Clamp Clamp Approx.1.52 Bolt Approx.0.01 Washer Approx.0.21 Plug Approx.0.03 Gasket Gasket Engine & Machinery(HHI-EMD) 2022.04/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 343 터닝 기어 어셈블리 Part List Weight Item No Description Q’ty / Eng. Remarks / See Note (kg) Turning gear assembly Approx.257.0 Bolt Approx.0.21 Washer Approx.0.02 Washer Approx.0.02 Support Approx.66.12 Side support Approx.11.26 Engine & Machinery(HHI-EMD) 2020.08/KHC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 344 Turning Gear Assembly L42300 조립도 및 부품 목록 터닝 기어 어셈블리 Weight Item No Description Q’ty / Eng. Remarks / See Note (kg) Bolt Approx.0.18 Bolt Approx.0.32 Washer Approx.0.03 Parallel pin Approx.0.04 Engine & Machinery(HHI-EMD) 2020.08/KHC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 345 • H.T water high temperature trip • Both tacho fail trip • Emergency stop • Spare • Ready to start • Temperature/Pressure monitor • Exhaust gas temperature monitor Fig 1. Monitoring box Engine & Machinery Division 03.12/KYH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 346 “로컬 비상 정지” 버튼(별도 공급)은 비상 정지 솔레 connected to the emergency stop solenoid valve & 노이드 밸브와 조속기에 있는 정지 솔레노이드 밸브에 stop solenoid valve on the governor. 연결되어 있다. Engine & Machinery Division 03.12/KYH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 347 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Arr. Of Thermometer & Gauge Assembly Drawing & Part List L45101 조립도 및 부품 목록 온도계 및 압력계 배치 Detail “A” Detail “B” HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2023.01/ZSY...
Page 348 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Arr. Of Thermometer & Gauge Assembly Drawing & Part List L45101 조립도 및 부품 목록 온도계 및 압력계 배치 View “C” View “D” HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2023.01/ZSY...
Page 349 Approx.0.35 Swivel gauge connector Approx.0.35 Adaptor Gasket Gasket Gasket Gasket Name plate Approx.0.04 Name plate Name plate Name plate Name plate Name plate Name plate Name plate Name plate Name plate HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2023.01/ZSY...
Page 350 When dismantling thermometers and pressure gauges, dismantle only thermometers pressure gauges, do not disassemble pocket and gauge connector from the engine. Quick coupling valve Thermometer Pocket Pressure gauge (Gauge connector) HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2023.01/ZSY...
Page 351 Detail “B” Part List Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Small junction box Pick up for engine rpm SE47-1 Pick up for engine rpm SE47-2 . Engine & Machinery Division 2018.07/ZHJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 352 조립도 및 부품 목록 윤활유 섬프 탱크 레벨 스위치 Detail “A” Part List Item Weight Description Remarks / See Note Q’ty / Eng. (kg) Level swtich LS68 Hex. bolt . Engine & Machinery Division 2018.03/LBS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 353 F.O Leakage Level Switch L45220 조립도 및 부품 목록 연료 누유 레벨 스위치 Detail “A” Part List Item Weight Description Remarks / See Note Q’ty / Eng. (kg) Level swtich LS54 . Engine & Machinery Division 2018.03/LBS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 354 Description (kg) Note 6cyl. 7cyl. 8cyl. 9cyl. Oil mist detector LS92 Oil mist monitor 92C Cable One side 92D Cable Both side Bracket Hex. bolt 92G Washer 92H washer . Engine & Machinery Division 2018.03/LBS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 355 온도 센서 Detail “A” Detail “B” Detail “C” Part List Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Temperature sensor TE21 Temperature sensor TE51 Temperature sensor TE71 . Engine & Machinery Division 2018.05/ZHJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 356 Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Temperature sensor TE62 Temperature sensor TE64 Temperature sensor TE72 Temperature sensor TE75 Temperature sensor TE76 Temperature switch TS76 . Engine & Machinery Division 2018.05/ZHJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 357 조립도 및 부품 목록 실린더 배기가스 온도 센서 Part List Q’ty / Eng. Weight Item No. Description Remarks / See Note (kg) 6cyl. 7cyl. 8cyl. 9cyl. Temperature sensor TE25 Pocket . Engine & Machinery Division 2018.07/ZHJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 358 조립도 및 부품 목록 터보차저 흡입구 배기가스 온도 센서 Detail “A” Detail “A1” Part List Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Temperature sensor TE26 Pocket . Engine & Machinery Division 2022.07/GML HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 359 Exh. Gas T/C Outlet Temp. Sensor L45237 터보차저 온도 센서 조립도 및 부품 목록 Detail “A1” Part List Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Temperature sensor TE27 Pocket . Engine & Machinery Division 2018.07/ZHJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 360 Weight(kg) Remarks / See Note Pressure sensor PT51,PT52 PS/PT plate 1.32 Bolt Washer Bolt Pressure sensor PT61 Pressure sensor PT62 Pressure switch PSL62 Pressure sensor PT63 Pressure sensor PT75 . Engine & Machinery Division 2019.10/GML HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 361 Detail “G” Part List Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Pressure sensor PT21 Pressure sensor PT41 Pressure sensor PT43 Test valve Pressure sensor PT71 . Engine & Machinery Division 2019.10/GML HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 362 Engine Control Panel is equal to the testing 측정값과 같은지 조사한다 apparatus measuring value 4) Remove the testing apparatus 시험장치를 떼어낸다 5) Connect the sensor to the Engine system. 엔진 시스템에 센서를 연결한다 Engine & Machinery Division 09.05/KSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 363 5 버를 삽입하지 않도록 주의한다. Fig. 2 Test of Pressure Transmitter Fig. 4 Adjustment of zero and span Fig. 5 Attention Fig. 3 Remove screw and cap Engine & Machinery Division 09.05/KSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 364 This sensor is used for measurement of the exhaust 그림 7과 같이 이 센서는 배기가스 온도를 측정하는데 gas temperature as shown in fig. 7 사용된다. Fig. 6 PT100 Temperature Sensor( 저온 Fig. 7 PT100 Temperature Sensor( 고온 Engine & Machinery Division 09.05/KSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 365 이트에서 추가적인 조절은 필요 없다. does not need in site. In case of sensor adjustment, 센서조절이 필요한 경우 조절용 특수 공구와 장비가 the special tool and equipment needs for adjustment. 필요하다. Engine & Machinery Division 09.05/KSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 366 표에 나타나 있다. Temperature (℃) Resistance(ohm) 100.00 103.90 107.79 111.67 115.54 119.40 123.24 127.08 130.90 134.71 138.51 Temperature (℃) Resistance(ohm) 142.29 146.07 149.83 153.58 157.33 161.05 164.77 168.48 172.17 175.86 Engine & Machinery Division 09.05/KSJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 367 If finding any problem about fuel oil pump, 만약 연료 펌프에 어떠한 문제라도 발생하면, 즉 please contact Hyundai Global Service Co., Ltd for the 시 자세한 정보를 제공받기 위해 현대글로벌서비스㈜ 로 연락하 information. 여 주십시오. Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 368 If any part of fuel system is dismantled, 연료 분사 펌프의 어떤 부품이라도 분해를 하였 be sure to check the cleanliness before remounting. 다면, 재 조립전 반드시 청결 상태를 확인하여야 합니다. Engine & Machinery Division 2018.02/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 369 (Max. 200 hours with continuous running) does influence lubricating oil contamination because its volume is very small. (연료분사펌프내 연료 유로) Fig.1 FO flow inside of FIP Engine & Machinery(HHI-EMD) 2022.06/PDK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 370 * Lacquering : The lacquer was analyzed as zinc and sulfur, and it could be created by a mixture of fuel oil and lubricating oil with heat from friction and heated fuel oil. Engine & Machinery(HHI-EMD) 2022.06/PDK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 371 High Press. Block Sealing LO line FO Drain Sealing LO Open/Close valve (from Engine Block) (from FIP & H.P.Block) (manual type) Fig.4 Sealing LO, FO Drain Line & Sealing LO Open/Close valve Engine & Machinery(HHI-EMD) 2022.06/PDK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 372 Nozzle cooling can 있으며, 잔사유(HFO)의 장기간 고부하 운전시 노즐팁 also reduce thermal load on the nozzle tip during 의 열부하를 낮춰주기도 한다. continuous higher load operation. Fig.2 Carbon Deposit and Black Smoke Engine & Machinery(HHI-EMD) 2022.06/PDK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 373 라 Open/Close 밸브, 노즐 쿨링 오일 시스템 및 관련 배관품은 적용되지 않을 수 있다. Open/Close valve, nozzle cooling oil system and related pipes might not be installed according to engine application and kind of fuel. Engine & Machinery(HHI-EMD) 2022.06/PDK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 374 Close (LO Block) Same as MDO/MGO NCO Inlet Line NCO in/out Line NCO Open/Close valve (from Front End Block) for each cylinder (manual type) Fig.4 Nozzle Cooling Oil System with NCO Open/Close valve Engine & Machinery(HHI-EMD) 2022.06/PDK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 375 Section “A - A” L25000 Part List Item No. Description Q’ty / Cyl. Weight(kg) Remarks / See Note Fuel injection pump complete Approx.35.22 Fuel pump drive assembly Approx.45.3 Stud bolt Approx.0.3 Approx.0.03 Approx.0.02 Engine & Machinery(HHI-EMD) 2022.04/PDW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 376 YZJ2015-2334 CONFIDENTIAL Page H32/40(V) Section No. Rev. Assembly Drawing & Part List Fuel Injection Pump Assembly L51000 조립도 및 부품 목록 연료 분사 펌프 어셈블리 117 128 Engine & Machinery(HHI-EMD) 2022.04/PDW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 377 Spring Approx.0.76 Spring Approx.0.01 Spring Guide Approx.0.64 Spring seat Approx.0.53 Spring seat Approx.0.52 Cover Approx.0.04 Pointer Approx.0.01 Shim Approx.0.01 Deflector Approx.0.25 Gasket Approx.0.01 Name plate Approx.0.01 Oil seal Bolt Approx.0.10 Bolt Engine & Machinery(HHI-EMD) 2022.04/PDW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 378 Description Q’ty / Cyl. Weight(kg) Remarks / See Note Bolt Approx.0.46 Bolt Approx.0.01 Plug Approx.0.05 Plug Approx.0.02 Gasket Gasket Parallel pin Approx.0.01 O-ring Retaining ring Air cylinder Approx.0.48 Bolt Sealing ring Engine & Machinery(HHI-EMD) 2022.04/PDW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 379 YZJ2015-2334 CONFIDENTIAL Page H32/40(V) Section No. Rev. Assembly Drawing & Part List Fuel Injection Pump Assembly L51000 조립도 및 부품 목록 연료 분사 펌프 어셈블리 Engine & Machinery(HHI-EMD) 2022.04/PDW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 380 Shim Approx.0.14 Spring Approx.2.21 Cover Approx.0.23 Gasket Guide piece Approx.0.04 Cover Approx.0.34 Gasket Orifice Approx.0.01 Dust seal Approx.0.01 O-ring O-ring O-ring Bolt Bolt Approx.0.02 Bolt Approx.0.07 Parallel pin Approx.0.01 Plug Approx.0.03 Engine & Machinery(HHI-EMD) 2022.04/PDW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 381 Assembly Drawing & Part List Fuel Injection Pump Assembly L51000 조립도 및 부품 목록 연료 분사 펌프 어셈블리 Item No. Description Q’ty / Cyl. Weight(kg) Remarks / See Note Plug Approx.0.02 Gasket Gasket Set screw Engine & Machinery(HHI-EMD) 2022.04/PDW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 382 Be careful not to be damaged by 도록 주의 하십시오. touching adjacent parts. 연료 분사 펌프를 작업대로 운반하여 올려 놓는다. Move and place the fuel infection pump on a working stand. Engine & Machinery Division 2015.07/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 383 연료 분사 펌프용 너트를 하나씩 대각방향으로 단 increasing torque step by step and one by one 계별로 체결력을 증가시켜 체결한다. diagonally. Tightening torque : 200 Nm (with molycote) 체결 토크 : 200 Nm (molycote 도포) Engine & Machinery Division 2015.07/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 384 가동하여 윤활유가 태핏에서 롤러쪽으로 흘러 나오는지 반 sure that lubrication oil comes out from tappet to 드시 확인한다. roller by operating the pre-lubricating oil pump before engine running. Engine & Machinery Division 2015.07/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 385 [Fig 7] [Fig 플런저에 손상이 가지 않도록 해야 하며, 손상을 Be sure not to damage the plunger and 방지하기 위해 별도로 다루어야 합니다. keep it separately to prevent damage. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/PDW...
Page 386 링을 펌프 하우징에서 빼낸다. 플러그를 가스켓과 pointer and seal ring out of the pump housing. 함께 분리한다 [그림12] Remove the plug with gasket [Fig 12] Fig. 9 Fig. 12 Fig. 10 Fig. 11 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/PDW...
Page 387 Be sure not to damage the sealing surface 손상을 방지하기 위해 별도로 다루어야 합니다. of the barrel, and keep it away separately to prevent damage. Fig. 13 Fig. 14 Fig. 15 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/PDW...
Page 388 1. 플런저와 플런저 리프터 시팅면의 움푹패인 형상이 1. The indentation on seating surface of the 합해서 0.25 mm 이상일 경우. plunger and the plunger lifter is more than 0.25 mm in total. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/PDW...
Page 389 2. 플런저가 고정된 상태에서 컨트롤 랙이 0.5 mm이상 The control rack’s movement is more than 0.5 움직일 경우. mm on condition that the plunger is fixed. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/PDW...
Page 390 다음과 같다면 교체하십시오. Replace if 균열 또는 흠이 있는 경우. Cracked or nicked. 부식이 발생된 경우. Corroded. 심각한 마멸이나 손상이 관측되는 경우. Symptoms of heavy abrasion or damage can be observed. HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/PDW...
Page 391 토크 렌치를 사용하여 규정된 토크로 체결해야 Tighten the bolts up to its indicated value 합니다. with a torque wrench. Socket head bolt (L51000-124) Socket head bolt (L51000-123) Fig. 17 Bolt tightening order HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/PDW...
Page 392 까지 토크 체결하고, 소켓헤드볼트(113)을 130Nm of 100Nm with a torque wrench. Tighten the 까지 토크체결한다. [그림17]의 토크조임 순서를 socket head bolts(113) up to a torque of 130Nm. 참고한다. [그림22][그림23] [Fig 17] [Fig 22] [Fig 23] HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/PDW...
Page 393 10. Hang the lower spring seat on the plunger, and 플런저를 플런저 리프터에 올리고 소켓헤드볼트를 install the plunger with lower spring seat on the 조립한다. [그림28] plunger lifter. Tighten the socket head bolts. [Fig HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/PDW...
Page 394 한다. 이 때 플런저는 무부하 정지 위치에서 전부 rack must be checked and the plunger must be 하 정지 위치까지 움직여야 한다. moved from the no-load stop to full-load stop. Fig. 33 Fig. 34 Fig. 31 Fig. 32 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.06/PDW...
Page 395 심의 총 두께는 12.0 mm는 변경금지 합니다. 스러스트 플레이트 두께를 변경할 수 있으나, Thrust plate thickness can be changed.But 변경할 경우 반드시 엔진 제작자와 협의하십시오. please contact HHI’s EMD A/S for it. Engine & Machinery Division 09.05/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 396 ① while fuel injection pump is stuck. 컨트롤 에어 입구 Inlet for Control Air 컨트롤 에어 출구 Outlet for Control Air HYUNDAI HEAVY INDUSTRIES CO., LTD. Engine & Machinery Division 09.05/YTY...
Page 397 Hyundai Global Service. Co., Ltd for it. 변경할 경우 반드시 현대글로벌써비스㈜로 협의하십시오. Thrust washer for adjusting fuel injection timing Fig.1 Thrust washer for adjusting fuel injection timing (연료 분사 시기 조정용 스러스트 와셔) Engine & Machinery Division 2017.05/KIJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 398 Unscrew the fixing bolt. 고정 볼트을 풀어낸다. Fix the cover(211) and gasket(213) by bolts(221) 커버(211), 가스켓(213)을 깨끗한 헝겊으로 닦은 후 after wiping with a piece of clean cloth. 볼트(221)로 고정시킨다. Engine & Machinery Division 2017.05/KIJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 399 조립도 및 부품 목록 연료 분사 밸브 L52300 Part List Weight Item No. Description Q’ty / Cyl. Remarks / See Note (kg) Fuel injection valve complete Stud 0.16 Spacer Hexagon nut Gasket Engine & Machinery Division 12.11/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 400 YZJ2015-2334 CONFIDENTIAL Page H32/40(V) Section No. Rev. Assembly Drawing & Part List Fuel Injection Valve L52000 조립도 및 부품 목록 연료 분사 밸브 Engine & Machinery Division 12.11/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 401 Item No. Item No. Description Q’ty / Cyl. (kg) Note Fuel injection valve body Dowel pin 0.004 Nozzle nut Spindle 0.03 Spring Adjust bolt 0.04 O-ring O-ring O-ring Atomizer ass’y Attachment Engine & Machinery Division 12.11/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 402 Pull out the fuel injection valve from the 를 실린더 헤드에서 뽑아 낸다. cylinder head by rotating the nut (L) of removal device. 91.130 Fuel Injection Valve 연료 분사 밸브의 분해 Fig.1 Dismantling of fuel valve Engine & Machinery Division 14.08/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 403 Mount the fuel injection valve on the testing 한다. device as shown in fig 2. 시험장치 : 91.340 Testing device : 91.340 연료 분사 밸브의 기능 시험 Fig.2 Functional test of fuel injection valve Engine & Machinery Division 14.08/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 404 0 bar. 실링 가스켓 (K)를 제거한다.(그림 4 참조) 7. Remove the sealing gasket(K)(refer to fig.4) 토크 스패너로 노즐 너트 (J)를 풀어낸다. 8. Loosen the nozzle nut(J) with a torque spanner. Engine & Machinery Division 14.08/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 405 노즐 너트를 노즐과 함께 체결한다. 4. Connect the nozzle nut with nozzle in fuel valve body 토크 스패너로 노즐 너트 (J)를 체결한다. 5. Tighten the nozzle nut(J) with a torque spanner. Engine & Machinery Division 14.08/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 406 부시 래핑 도구 : 91.350 Lapping Position Fig. 6 Lapping Tool for H32/40(V) Fig.7 Position of The Fuel Injection Valve Lapping Tool 용 래핑 툴 (H32/40(V) 연료 분사 밸브 래핑 툴의 위치 Engine & Machinery Division 14.08/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 407 Tightening orders : M52300 Nozzle Contact surface Contact surface Nozzle nut 노즐 너트 와 노즐 연료 분사 밸브 조립 Fig.8 Nozzle nut and nozzle( Fig.9 Mounting of Fuel injection valve( Engine & Machinery Division 14.08/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 408 Then apply lube.oil to needle seat 바르고 마지막 조립을 수행한다. and assemble it back.   연료분사밸브의 재생은 1~2회까지 가능하다. Reconditioning of fuel injection valve could be available once or twice. Engine & Machinery(HHI-EMD) 2009.04/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 409 M52001 연료 분사 밸브 연료 분사 밸브의 재생 수리 전/후의 니들 밸브 시트면 사진 Photos of needle valve seat before/after fit 아래 사진을 참조하시오. Refer to the following photos. Before After Engine & Machinery(HHI-EMD) 2009.04/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 410 동일현상이 발생한다면 연료분사 노즐을 새 것으로 When the abnormal condition occurs after checking 교체해야 한다. atomizing condition, the fuel injection nozzle should be changed by a new one. Engine & Machinery(HHI-EMD) 2011.01/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 411 1) 기밀 유지: 이상 없음 1) Keeping the tightness: normal 2) 기밀 유지 실패: 노즐 재생 또는 신환 2) Dripping on nozzle: re-conditioning or changing to a new one. 재생 절차: Re-conditioning procedure: M52001 M52001 Engine & Machinery(HHI-EMD) 2011.01/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 412 If there is no dripping on the tip of atomizer and no closed holes, and the exhaust temperature maximum pressure in each cylinder is in the normal condition, the nozzle can be expected to make appropriate engine performance. Engine & Machinery(HHI-EMD) 2011.01/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 413 ①②③④ results. ⑤ is just reference and if ①②③④ results are good, the engine performance will 참고치일 뿐이며 ①②③④ 항의 결과가 좋다면 엔진 장착 후 정상 성능을 보일 것입니다. be normal after installation at the engine. Engine & Machinery(HHI-EMD) 2011.04/JCL HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 414 점검표는 다음장에 있습니다. Refer to the check table on the next page. Engine & Machinery(HHI-EMD) 2011.04/JCL HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 415 Engine Type : Engine Total Running hrs : Cyl. List FIV Running hrs ① Clogging or Not ② Sealing at 250 bar ③ O/P Adjustability ④ Sealing at S/V. ⑤ Atomization Engine & Machinery(HHI-EMD) 2011.04/JCL HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 416 (kg) Fuel high pressure block assembly High pressure block Approx.3.53 Piece Approx.0.06 Connection piece Approx.0.83 Stud Approx.0.10 Washer Approx.0.02 Washer Approx.0.03 Plugging piece Set screw Bolt Approx.0.12 O-ring O-ring Approx.0.03 Engine & Machinery Division 2017.10/JMJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 417 P1, P2 조임 : 전용 스패너 사용 91.330 Tightening P1 & P2 : Use tool 91.330 91.330 (연료 고압 블록의 볼트 번호) Fig.1 Bolting no. of Fuel injection pipe block Engine & Machinery Division 14.03/NHM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 418 CONFIDENTIAL Page H32/40 Section No. Rev. Arr. Of F.O Feed Piping Assembly Drawing & Part List L53000 조립도 및 부품 목록 연료 공급 파이프 배치 107,464 111,430 466,473 106,464 Detail "A" HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.08/ZSY...
Page 419 H32/40 Section No. Rev. Arr. Of F.O Feed Piping Assembly Drawing & Part List L53000 조립도 및 부품 목록 연료 공급 파이프 배치 108,464 116,464 Detail "B" 201 403 Detail "C" HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.08/ZSY...
Page 420 Approx.1.80 End block Approx.1.32 Side flange Approx.0.40 Flange Approx.0.58 Plate Approx.0.11 Cover Approx.2.83 Clamp Approx.0.16 Clamp Approx.0.20 Support Approx.3.12 Bolt Approx.0.05 Bolt Approx.0.03 Bolt Approx.0.03 Bolt Approx.0.02 Bolt Approx.0.01 Bolt Approx.0.02 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.08/ZSY...
Page 421 8 Cyl 9 Cyl Bolt Approx.0.02 Washer Washer Approx.0.18 Approx.0.01 Approx.0.01 Connector Approx.0.12 Gasket Gasket Gasket Gasket Gasket Gasket O-ring O-ring O-ring Clamp Approx.0.19 Bolt Washer Approx.0.21 Plug Approx.0.03 Plug Approx.0.17 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.08/ZSY...
Page 422 2. 댐퍼의 locking nut를 1바퀴 풀고 (그림 4), 내부 counter-clockwise (Fig. 4). Check fluctuation spindle을 약 2바퀴 반시계 방향으로 회전하여 압 pressure after rotating the spindle about 2–turn 력계의 맥압을 체크 한다. counter clockwise. Engine & Machinery Division 2017.10/KNE HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 423 6. If low-pressure alarm happens, proceed to step 을 재조절 후 5.의 과정을 재 실시한다. 3 and 4, which re-adjust the spindle. After that, repeat step 5. 7. Remove temporary pressure gauge. 7. 임시 설치한 압력계를 제거한다. Engine & Machinery Division 2017.10/KNE HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 424 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Arr. Of Fuel Oil Conn. Piping Assembly Drawing & Part List L56000 조립도 및 부품 목록 연료 공급 파이프 배치 Detail “A” 322,412,435 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 425 Page H32/40 Section No. Rev. Arr. Of Fuel Oil Conn. Piping Assembly Drawing & Part List L56000 조립도 및 부품 목록 연료 공급 파이프 배치 101,461 403,431 337,417 418,431 Detail “B” HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 426 Fuel oil leakage pipe Fuel oil leakage pipe Approx.1.42 Fuel oil leakage pipe Approx.0.68 Fuel oil leakage pipe Approx.2.12 Fuel oil leakage pipe Fuel oil leakage pipe Fuel oil leakage pipe Approx.1.88 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 427 Clamp Approx.1.17 Clamp Approx.0.89 Clamp Approx.0.90 Clamp Clamp Approx.0.38 Clamp Approx.0.25 Clamp Approx.0.42 Clamp Approx.0.16 Clamp Approx.0.18 Clamp Clamp Approx.0.23 Clamp Approx.0.06 Clamp Protection cover Approx.3.90 Support Approx.3.52 Distance piece Approx.0.15 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 428 Bolt Approx.0.03 Bolt Bolt Approx.0.04 Bolt Bolt Approx.0.02 Bolt Bolt Approx.0.03 Bolt Approx.0.03 Approx.0.02 Approx.0.01 Washer Approx.0.01 Washer Approx.0.01 Washer Approx.0.51 Washer Approx.0.01 Washer Approx.0.41 Washer Approx.0.18 Washer Approx.0.21 Plug Approx.0.17 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 429 Q’ty / Eng. Remarks / See Item No. Description Weight(kg) Note 6 Cyl 7 Cyl 8 Cyl 9 Cyl Plug Approx.0.10 O-ring Gasket Gasket Gasket Gasket Approx.0.09 Gasket Approx.0.01 Gasket Gasket Gasket HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 430 7. The filter element itself should never be 7. 필터 엘리먼트 자체는 분리는 불가하며, 손상이나 dismantled, but has to be replaced if damage or 오작동이 발생시 필터 엘리먼트는 교체되어야 한다. malfunction is experienced. Engine & Machinery Division 09.05/JJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 431 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Fuel Oil Filter L56010 조립도 및 부품 목록 연료 필터 Engine & Machinery Division 2016.03/JJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 432 Remarks / See Note Fuel oil filter complete Including POS.No.500-532 Filter element Housing Valve O-ring O-ring Sealing ring Stop screw Washer Spring washer Stud bolt Fuel oil drain valve assembly Engine & Machinery Division 2016.03/JJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 433 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Fuel Oil Leakage Alarm Tank L56011 조립도 및 부품 목록 연료 누유 경고 탱크 See Section A45200 Part List Item No. Description Q’ty/Eng. Remarks / See Note Fuel oil leakage alarm tank assembly Including POS.No.004-005 Plug Gasket...
Page 434 Supply from sump L.O Cooler ¹ Ù Å Á È ¸ é º ¸ ± â . s c f Fig.1 Circuit diagram for internal lubricating oil system (내부 윤활유 계통도) Engine & Machinery Division 2015.05/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 435 Fig 2 shows the lubricating oil flow in lubricating oil filter. 높은 압력 강하시 Fig.2 The lubricating oil flow in the lubricating oil filter (윤활유 필터내의 윤활유 흐름) Engine & Machinery Division 2015.05/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 436 However, in some cases it is necessary to clean or 습니다. 그림 3은 온도 조정 밸브내의 윤활유의 흐름을 replace valve elements. Fig. 3 shows the lubricating 나타내고 있다. oil flow in thermostatic valve. Engine & Machinery Division 2015.05/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 437 Always make sure of checking all connections for 정비 중, 모든 연결부위에 누유 및 누수가 있는지를 leaks and all orings for any damage during 점검하고, 모든 오링에 손상이 있는지를 항상 점검해야 maintenance. 한다. Engine & Machinery Division 2015.05/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 438 L61000 조립도 및 부품 목록 윤활유 펌프 조립 Part List Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Lubricating oil pump See VOL.II Bolt Taper pin Approx.0.04 Engine & Machinery Division 2020.07/CES HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 439 1,200 Head Follower Cooler element (Plate & Gasket) Maker Distance Piece Tie Bolt Plain Washer Carring & Guiding bar Name plate O-Ring Plug Cover Hex. Head bolt Hex. Head bolt Engine & Machinery Division 09.06/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 440 헤더판을 걷어낸다. Remove the heat plates and gaskets. 열판과 가스킷을 제거한다. Be careful not to damage the heat 열판 제거 시 열판과 가스킷에 손상이 가 plates and gaskets. 지 않도록 주의하십시오. Engine & Machinery Division 09.05/YTY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 441 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Lubricating Oil Filter Assembly L63000 조립도 및 부품 목록 윤활유 필터 어셈블리 View “A” Engine & Machinery Division 2018.11/KGI HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 442 Socket head bolt Approx.0.03 Bolt Washer Approx.0.01 Washer Approx.0.01 Washer Approx.0.51 Washer Approx.0.32 Approx.0.03 Adjustable run tee connector Approx.1.32 Plug Approx.0.09 Plug Approx.0.03 Packing Packing Gasket O-ring Gasket Gasket Gasket Engine & Machinery Division 2018.11/KGI HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 443 와 운전 중인 필터 챔버를 전환한다. [Fig. 2] [그림 2] 3. Open the drain valve to drain lubricating oil. 배출 밸브를 풀어내어 윤활유를 배출 시킨다. [Fig.3] [그림 3] Fig. 1 Fig. 2 Fig. 3 Engine & Machinery (HHI-EMD) 2022.05/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 444 윤활유 배출 밸브 및 공기 배출 밸브를 닫는다. valve. * Use the ladder according to the grating height. * Grating 높이에 따라 사다리 이용 할 것 (Ladder : Option) (Ladder : Option) Engine & Machinery (HHI-EMD) 2022.05/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 445 Thermostatic valve element Valve guide plate Approx.0.38 Spacer Approx0.20 Cover Approx6.99 Bolt Socket head bolt Approx0.03 Socket head bolt Approx0.01 Washer Approx0.09 Plug Approx0.03 Plug Approx0.10 Gasket Approx0.08 O-ring Approx0.04 Gasket Gasket Engine & Machinery Division 2018.03/KGI HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 446 Turbo charger lubricating oil drain pipe Approx.10.88 Turbo charger lubricating oil drain cover Approx.22.40 Gasket Approx.0.16 Turbo charger lubricating oil inlet cover Approx.14.71 Gasket Approx.0.20 Orifice Support Approx.0.94 Clamp Approx.0.90 Flange Approx.2.66 Cover Approx.1.62 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 447 Weight (kg) Remarks / See Note Name plate Bolt Approx.0.04 Bolt Bolt Approx.1.20 Bolt Approx.0.11 Plug Approx.0.02 Packing Gasket Gasket Plug Approx.0.04 Gasket Bolt Approx.0.01 Washer Approx.0.21 Washer Approx.0.01 O-ring Washer Approx.0.01 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 448 Section No. Rev. Assembly Drawing & Part List Arr. of T/C L.O. Piping L64001 조립도 및 부품 목록 과급기 윤활 파이프 배치 201,403,464,467 450,462 402,464 321,401,466 320,401,465 200,500 330,400 451,463 Engine & Machinery Division 2019.10/KKC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 449 Approx.2.70 Cover Approx.14.7 Cover Approx.22.5 Support Bolt Approx.0.05 Bolt Approx.0.04 Bolt Approx.0.09 Bolt Approx.0.11 Plug Approx.0.04 Plug Approx.0.02 Gasket Gasket Gasket Gasket Packing Gasket Approx.0.20 Gasket Approx.0.16 O-ring Name plate Engine & Machinery Division 2019.10/KKC HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 450 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Arr. Of Pre-L.O Pump Piping L65000 조립도 및 부품 목록 예비 윤활유 펌프 배치 Engine & Machinery(HHI-EMD) 2022.04/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 451 Non-return valve Stop valve L.O sampling connection Support Approx.1.12 Support Approx.1.29 Bolt Bolt Approx.0.09 Bolt Bolt Approx.0.07 Bolt Approx.0.09 Washer Approx.0.01 Approx.0.03 Approx.0.02 Plug Approx.0.03 Packing Approx.0.04 Packing Gasket Adaptor Approx.0.15 Engine & Machinery(HHI-EMD) 2022.04/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 452 <Without L.T Pump> Part List Weight Item No. Description Q’ty / Eng. Remarks / See Note (kg) L.O Nozzle 1 L.O Nozzle 2 L.O Nozzle 3 Blind Flange Bolt Bolt Engine & Machinery Division 2017.02/MSM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 453 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Arr. Centrifugal Oil Filter L67000 조립도 및 부품 목록 원심 윤활유 필터 401,410,460 310,402,411,420 310,402,411,420 320,400 Engine & Machinery Division 2018.04/KGI HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 454 (kg) Centrifugal Filter Inlet Pipe Approx.4.55 Centrifugal Filter Approx.26.0 See The PHA67000 Clamp Flange Approx.2.83 Bolt Approx.0.09 Bolt Approx.0.06 Bolt Approx.0.04 Washer Approx.0.51 Washer Approx.0.40 Approx.0.01 Packing Approx.0.01 Gasket Gasket Engine & Machinery Division 2018.04/KGI HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 455 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Arr. of Gen. L.O piping L68000 조립도 및 부품 목록 발전기 윤활유 파이프 배치상태 Detail "A" Engine & Machinery(HHI-EMD) 2022.04/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 456 Generator lubricating oil drain pipe 3 Generator lubricating oil drain pipe 4 Metallic flexible hose Clamp Approx.0.05 Flange Approx.3.53 Bolt Approx.0.06 Bolt Bolt Bolt Approx.0.04 Bolt Approx.0.04 Washer Approx.0.01 Washer Approx.0.32 Engine & Machinery(HHI-EMD) 2022.04/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 457 조립도 및 부품 목록 발전기 윤활유 파이프 배치상태 Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Approx.0.02 Approx.0.01 Packing Packing Gasket O-ring Shim plate Shim plate Packing Approx.0.03 Engine & Machinery(HHI-EMD) 2022.04/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 458 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Oil Vapour Discharge Arr’y Assembly Drawing & Part List L69000 조립도 및 부품 목록 오일 증기 배출 배치상태 View "A" HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 459 Lubricating oil vapour discharge pipe Oil mist drain pipe Oil mist drain pipe Approx.1.16 Band Approx.0.25 Clamp Approx.0.16 Bolt Approx.0.11 Bolt Bolt Approx.0.04 Washer Approx.0.01 Washer Approx.0.21 Approx.0.03 Adaptor Packing Approx.0.04 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 460 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Oil Vapour Discharge Arr’y Assembly Drawing & Part List L69000 조립도 및 부품 목록 오일 증기 배출 배치상태 View "A" HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 461 Lubricating oil vapour discharge pipe Oil mist drain pipe Oil mist drain pipe Approx.1.16 Band Approx.0.16 Clamp Approx.0.25 Bolt Approx.0.11 Bolt Bolt Approx.0.04 Washer Approx.0.01 Washer Approx.0.21 Approx.0.03 Adaptor Packing Approx.0.04 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 462 L.T. Out (a) Installation of L.T.W Pump (Option) (b) No Installation of L.T.W Pump Fig.1 Circuit diagram for internal cooling water system – two string (2 string - 내부 냉각수 계통도) Engine & Machinery Division 09.05/JJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 463 Outlet Inlet Sealing rings Check hole for leakage (Water or Oil) Water Fig.2 Check hole for leakage and cooling water flow in water pump (홀 점검과 펌프 내의 냉각수 흐름) Engine & Machinery Division 09.05/JJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 464 한 치수이므로 잘못 조립될 수 있습니다. 모든 밸브에 표시되어 Check control temperature range marked on each valve. 있는 온도 조정 범위를 반드시 확인하십시오 Engine & Machinery Division 09.05/JJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 465 조립도 및 부품 목록 냉각수 펌프 Part List Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Cooling water pump See VOL.II Blind flange Gasket Bolt Approx.0.09 Plug Approx.1.05 Gasket Engine & Machinery Division 2020.03/CES HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 466 Page H32/40 Section No. Rev. Assembly Drawing & Part List C.W. Thermostatic Valve Ass’y L74000 조립도 및 부품 목록 냉각수 온도 조정 밸브 어셈블리 401,410,420 904,905 902,903 126,127,907 Section "A" Engine & Machinery Division 2017.11/MSM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 467 Spacer Approx.0.20 Blind flange Approx.2.94 Packing Approx.0.04 Bolt Approx.0.03 Bolt Approx.0.01 Washer Approx.0.09 Plug Approx.0.44 Gasket Name plate Bolt Approx.0.09 Parallel pin Approx.0.03 Bolt Approx.0.04 Bolt Washer Approx.0.01 Approx.0.02 Packing Engine & Machinery Division 2017.11/MSM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 468 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Air & Condensation Water Drain L75000 공기 & 응축수 배출 조립도 및 부품 목록 320,401,431 Detail “A” Engine & Machinery(HHI-EMD) 2022.04/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 469 Air cooler drain pipe 2 Charge air drain pipe -1 Charge air drain pipe -2 Approx.1.07 Air cooler vent pipe assembly Orifice Approx.0.36 Orifice Band Approx.0.08 Band Clamp Approx.0.10 Clamp Approx.1.29 Clamp Approx.0.76 Clamp Engine & Machinery(HHI-EMD) 2022.04/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 470 Remarks / See Note 6 cyl 7 cyl 8 cyl 9 cyl Bolt Bolt Approx.0.02 Bolt Approx.0.03 Bolt Washer Approx.0.32 Washer Approx.0.18 Washer Approx.0.01 Washer Approx.0.41 Gasket Gasket Gasket Name plate Engine & Machinery(HHI-EMD) 2022.04/ZSY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 471 YZJ2015-2334 CONFIDENTIAL Page H32/40 Arr. Of Cooling Water Section No. Rev. Assembly Drawing & Part List Connection Piping L76000 냉각수 커넥션 파이프 배치 조립도 및 부품 목록 Detail "A" Engine & Machinery Division 2019.02/LHG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 472 CONFIDENTIAL Page H32/40 Arr. Of Cooling Water Section No. Rev. Assembly Drawing & Part List Connection Piping L76000 냉각수 커넥션 파이프 배치 조립도 및 부품 목록 View "B" View "C" Engine & Machinery Division 2019.02/LHG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 473 Jacket water heating pipe Approx.7.19 Electric pre-heater Clamp Approx.0.31 Bolt Approx.0.09 Bolt Approx.0.05 Bolt Bolt Washer Approx.0.01 Approx.0.02 Plug Approx.0.17 Plug Approx.0.09 Plug Approx.0.03 Gasket Gasket Gasket Gasket Packing Packing Approx.0.04 Packing Engine & Machinery Division 2019.02/LHG HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 474 Assembly Drawing & Part List Arr. Of Jacket Water In/out Piping L77000 조립도 및 부품 목록 자켓 워터 입/출구 배관 배치 203,404,421 200,403,411 101,908 450,460 450,460 402,410 401,410 403,411 Detail “A” Engine & Machinery Division 2017.12/MSM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 475 Jacket water outlet assembly Approx.43.03 Stop piece Square flange Approx.3.41 Non return valve Approx.0.63 Cover flange Approx.0.53 Stop valve Bolt Bolt Bolt Bolt Washer Washer Plug Plug Gasket Gasket Packing Packing O-ring Packing Engine & Machinery Division 2017.12/MSM HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 476 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Arr. Of C.W Connection Piping Assembly Drawing & Part List L78000 조립도 및 부품 목록 냉각수 커넥션 파이프 배치 Engine & Machinery Division 14.07/KIJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 477 Item No. Description Remarks / See Note 6cyl. 7cyl. 8cyl. 9cyl. H.T.C.W Eng. inlet piece H.T.C.W Eng. outlet piece Stop piece End cover End cover Bolt Bolt Washer Plug O-ring Gasket Engine & Machinery Division 14.07/KIJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 478 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Cooling Water Connection Assembly Drawing & Part List L78000 조립도 및 부품 목록 냉각수 연결부 Engine & Machinery Division 09.05/JJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 479 Gasket (d14 x d21) Hex. Socket Bolt (M12 x 40) Hex. Socket Bolt (M16 x 60) Hex. Nut (M16) Gasket Hex. Socket Bolt (M16 x 40) Hex. Socket Bolt (M16 x 55) Engine & Machinery Division 09.05/JJO HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 480 Water Mist Catcher ★ ) Remark : Depending on the standard design of each engine model Fig.1 Diagram for combustion air and exhaust gas system (Turbocharger on free end side) Engine & Machinery(HHI-EMD) 2015.11/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 481 24 to 72 hours of operation. 간의 운전 후에 행해져야 한다. After cleaning compressor, engine 압축기를 세척한 후, 엔진은 적어도 5분 should run under load for at least more than 5 이상 부하를 걸고 운전해야 한다. minutes. .Engine&Machinery Division 2018.05/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 482 있다. 이 경우 instruction book volume Ⅱ. In this case, please follow instruction book volume Ⅱ 상의 과급기 메이커 매뉴 the turbocharger maker’s manual in the instruction 얼을 따른다. book volume Ⅱ. .Engine&Machinery Division 2018.05/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 483 For 게 해야 한다. 자세한 내용은 Sec. No. L75000과 more information, refer to Sec. No. L75000 and G09100을 참고하십시오. G09100 Fig.1 The condensate drain line (응축수 배출 라인) Engine & Machinery(HHI-EMD) 2021.11/LHK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 484 Section No. Rev. Assembly Drawing & Part List Intake Air Duct Assembly L81000 조립도 및 부품 목록 외기 흡입 관 배치 911,904 Detail "A" 916,905 029,027 028,026 Detail "B" 022,012 011,021 Engine & Machinery(HHI-EMD) 2023.01/KSS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 485 Approx.0.01 Plug Approx.0.03 Plug Approx.0.09 Gasket Gasket Intake support Approx.8.90 Gasket Approx.1.42 Bolt Approx.0.04 Bolt Approx.0.07 Bolt Approx.0.14 Bolt Approx.0.16 Bolt Approx.0.22 Bolt Approx.0.27 Approx.0.03 Approx.0.07 Washer Approx.0.02 Parallel pin Approx.0.02 Engine & Machinery(HHI-EMD) 2023.01/KSS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 486 Assembly Drawing & Part List Intake Air Duct Assembly L81000 조립도 및 부품 목록 외기 흡입 관 배치 901,902 903,904 902,906,908 909,910 Detail "A" 909,910 008,009 010,011 911,912 Detail "B" 015,021 014,021 007,021 908,918 Engine & Machinery(HHI-EMD) 2023.01/KSS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 487 Bolt Approx.0.03 Bolt Bolt Washer Approx.0.01 Support 1 Approx.2.21 Support 2 Approx.4.07 Gasket Approx.0.63 Bolt Approx.0.13 Approx.0.03 Bolt Approx.0.25 Bolt Approx.0.22 Bolt Approx.0.10 Washer Approx.0.01 Bolt Approx.0.17 Washer Approx.0.02 Bolt Approx.0.05 Engine & Machinery(HHI-EMD) 2023.01/KSS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 488 Intake Air Duct Assembly L81000 조립도 및 부품 목록 외기 흡입 관 배치 Item No. Description Q’ty / Eng. Weight (kg) Remarks / See Note Washer Approx.0.51 Approx.0.07 Bolt Approx.0.07 Parallel pin Approx.0.02 Engine & Machinery(HHI-EMD) 2023.01/KSS HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 489 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Exhaust Pipe Assembly L82000 조립도 및 부품 목록 배기 시스템 어셈블리 Engine & Machinery Division 2020.01/HJY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 490 Assembly Drawing & Part List Exhaust Pipe Assembly L82000 조립도 및 부품 목록 배기 시스템 어셈블리 282 291 907,912 904,912 905,912 911,912 910 825 901 825 915 Detail “A” 903,910 Detail “B” Engine & Machinery Division 2020.01/HJY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 491 Item No. Description Q’ty / Eng. Remarks / See Note (kg) Exhaust pipe Approx. 16.03 Exhaust pipe Approx. 29.83 Exhaust pipe Approx. 27.0 Exhaust pipe Approx. 31.0 Square gasket Approx.0.21 Engine & Machinery Division 2020.01/HJY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 492 Approx. 14.85 Bolt Approx. 0.25 Bolt Approx. 0.22 Bolt Approx. 0.17 Bolt Approx. 0.13 Bolt Approx. 0.14 Bolt Approx. 0.12 Bolt Approx. 0.09 Bolt Approx. 0.08 Approx. 0.07 Approx. 0.03 Engine & Machinery Division 2020.01/HJY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 493 Q’ty / Eng. Remarks / See Note (kg) Washer Approx. 0.01 Washer Approx. 0.02 Bolt Approx. 0.22 Bolt Approx. 0.21 Bolt Approx. 0.06 Plug Approx. 0.23 Bolt Approx. 0.22 Insulation cover assembly Engine & Machinery Division 2020.01/HJY HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 494 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Exhaust Gas System Assembly L82000 조립도 및 부품 목록 배기 시스템 어셈블리 Engine & Machinery(HHI-EMD) 2022.01/KSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 495 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Exhaust Gas System Assembly L82000 조립도 및 부품 목록 배기 시스템 어셈블리 Detail “A” Detail “B” Detail “C” Engine & Machinery(HHI-EMD) 2022.01/KSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 496 Gasket Approx.0.1 V-profile clamp Approx.1.24 Insulation cover assembly Bolt Approx.0.09 Bolt Approx.0.07 Bolt Approx.0.1 Bolt Approx.0.14 Bolt Bolt Approx.0.23 Bolt Approx.0.21 Bolt Approx.0.26 Washer Approx.0.02 Approx.0.03 Approx.0.07 Washer Approx.0.01 Washer Approx.0.01 Engine & Machinery(HHI-EMD) 2022.01/KSH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 497 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Assembly Drawing & Part List Turbocharger Mounting L83000 조립도 및 부품 목록 터보차져 마운팅 Engine & Machinery Division 2018.03/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 498 Approx.0.34 Bolt Approx.0.19 Bolt Approx.7.85 Approx.0.03 Washer Approx.0.01 Bolt Approx.0.38 Bolt Approx.0.26 Parallel Pin Approx.0.02 Plug Approx.0.04 Gasket * In case of T/C overhauling, refer to T/C manual in Vol.II. Engine & Machinery Division 2018.03/CBK HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 499 조립도 및 부품 목록 터보차져 마운팅 135 126 Part List Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Main support Approx.165.63 Support Approx.12.60 Bolt Approx.1.21 O-Ring Approx.0.20 O-Ring Parallel pin Approx.0.02 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.01/KSH...
Page 500 조립도 및 부품 목록 터보차져 마운팅 Item No. Description Q’ty / Eng. Weight(kg) Remarks / See Note Plug Approx.0.12 Gasket Plug Approx.0.04 Gasket Bolt Approx.0.25 Washer Approx.0.02 Bolt Approx.0.37 Washer Approx.0.03 Bolt Approx.0.19 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.01/KSH...
Page 501 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Maintenance Procedure Charge Air Cooler L84000 정비점검 절차 과급 냉각기 Engine & Machinery Division 15.06/HJW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 502 Remarks / See Note (kg) Air Cooler with WMC Gasket Air cooler cover Gasket Intermediate piece O-ring Plug Gasket Plug Gasket Plug Gasket Bolt Rear cover gasket Cooler Maker’s Standard Bolt Bolt Bolt Engine & Machinery Division 15.06/HJW HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 503 전용 공구 : Dedicated Tool : 91.922 91.920 Cover Fig 2 Dismantling of Charger Air Cooler Fig 1 Dismantling of Charger Air Cooler (과급 냉각기의 분해) (과급 냉각기 커버의 분해) Engine & Machinery Division 2020.08/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 504 것으로 교체하십시오. Before the engine starting, check the 엔진 시동 전, 볼트의 체결상태를 검사하 G09400 G09400 tightening of the bolts. See 십시오. 을 참조하십시오. Engine & Machinery Division 2020.08/KJH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 505 과급 냉각기 커버 및 개스킷을 들어낸다. Dismount the air cooler using the lifting tool. 과급 냉각기를 리프팅 공구를 사용하여 들어낸다. Fig 1 Dismantling of Charger Air Cooler (과급 냉각기의 분해) Engine & Machinery Division 09.05/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 506 것으로 교체하십시오. Before the engine starting, check the 엔진 시동 전, 볼트의 체결상태를 검사하 G09400 tightening of the bolts. See G09400 십시오. 을 참조하십시오. Engine & Machinery Division 09.05/JDH HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 507 YZJ2015-2334 CONFIDENTIAL Page H32/40 Arr. Of T/C Comp. Air Cooling Section No. Rev. Assembly Drawing & Part List Piping L87000 터보차져 쿨링 파이프 조립도 및 부품 목록 101,601 Engine & Machinery(HHI-EMD) 2021.08/HKJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 508 Weight(kg) Remarks / See Note T/C comp. cooling air pipe 1 Approx.2.57 T/C comp. cooling air pipe 2 Approx.2.57 Clamp Approx.1.22 Clamp Approx.0.33 Bolt Bolt Washer Approx.0.01 Washer Approx.0.21 Gasket Gasket Engine & Machinery(HHI-EMD) 2021.08/HKJ HYUNDAI HEAVY INDUSTRIES CO., LTD...
Page 509 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Arr. Of T/C Washing Piping Assembly Drawing & Part List L88000 조립도 및 부품 목록 과급기 세척 파이프 배치 102,462 406,413,421 331,407,413 330,405,414 301,403,410 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 510 H32/40 Section No. Rev. Arr. Of T/C Washing Piping Assembly Drawing & Part List L88000 조립도 및 부품 목록 과급기 세척 파이프 배치 402,465 312,401, 410,420 313,406,415 310,400 311,404,412 View "A" HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 511 Support Approx.0.35 Support Approx.1.31 Bolt Approx.0.12 Bolt Bolt Approx.0.10 Bolt Approx.0.09 Bolt Bolt Approx.0.03 Bolt Bolt Washer Approx.0.01 Washer Approx.0.32 Washer Approx.0.18 Washer Approx.0.41 Washer Approx.0.21 Bolt Approx.0.08 Approx.0.03 Approx.0.01 Gasket HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 512 YZJ2015-2334 CONFIDENTIAL Page H32/40 Section No. Rev. Arr. Of T/C Washing Piping Assembly Drawing & Part List L88000 조립도 및 부품 목록 과급기 세척 파이프 배치 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 513 Turbo charger washing drain pipe Turbo charger blower side washing pipe 1 Turbo charger blower side washing pipe 2 Approx.1.35 Band Approx.0.14 Band Clamp Approx.0.83 Clamp Approx.0.57 Clamp Approx.0.21 Clamp Approx.0.20 Support Approx.0.35 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 514 Remarks / See Note Support Approx.1.31 Bolt Bolt Bolt Approx.0.03 Bolt Bolt Bolt Bolt Approx.0.12 Bolt Approx.0.09 Washer Approx.0.32 Washer Approx.0.18 Washer Approx.0.01 Washer Approx.0.21 Approx.0.03 Approx.0.01 Gasket Gasket Gasket Gasket Packing Approx.0.01 HYUNDAI HEAVY INDUSTRIES CO., LTD Engine & Machinery(HHI-EMD) 2022.12/ZSY...
Page 515 Type “C” Metallic flexible hose(PN10-DN125) Type “C” Metallic flexible hose(PN40-DN50) Type “C” Guard(PN10-DN125) Type “D” * Please see “List of flexible hose on final plan” for the application of flexible hoses. Engine & Machinery Division 2016.06/JSN HYUNDAI HEAVY INDUSTRIES CO., LTD...