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Summary of Contents for LUNOR VA-40
- Page 1 Operating Manual for the Shelter Ventilation Unit of Types VA-40/75/150 Version: 1.0 from 12.10.2022 Original in German For safe and proper operation follow this operating manual. Store it in a safe place for future use.
- Page 2 Slight to moderate bodily injury possible CAUTION ATTENTION Property damage possible User tips / useful information © Lunor G. Kull AG This operating manual is under copyright. All rights are reserved, especially the right to reproduction and electronic processing. Page 2 / 44 Version: 1.0...
- Page 3 Change history Date Subject 10.12.2022 First edition of the operating manual VA-40/75/150 Version: 1.0 Page 3 / 44...
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Page 4: Table Of Contents
Table of contents Table of contents Safety ................6 Proper use ................6 Improper use ...............6 Warning symbols ..............7 Mandatory symbols ............7 Target group for this manual ..........8 1.5.1 Qualification ................8 1.5.2 Qualification for individual tasks .........9 Disabilities ................9 Basic safety rules ...............10 1.7.1 Danger-conscious work .............11 1.7.2 Modifications of products ..........11 Risks and dangers ..............12... - Page 5 Repair and replacing parts ..........33 6.4.1 Pre-filter ................33 6.4.2 Gas filter ................34 Decommissioning, disassembly, disposal ...... 35 Disassembly...............36 Disposal and recycling ............37 List of figures ..............39 List of tables ..............39 Keyword index ..............40 VA-40/75/150 Version: 1.0 Page 5 / 44...
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Page 6: Safety
Safety Proper use Safety Proper use The shelter ventilation unit is used in shelters for protection against nuclear, biological or chemical hazardous materials. The shelter ventilation unit feeds breathable air into the shelter and provides a constant excess pressure in the shelter. Breathable air that has been contaminated with nuclear, biological or chemical agents can be purified using gas filters interposed in the airflow. -
Page 7: Warning Symbols
Warning biohazard Warning electric current Warning poisonous substances Warning injury to extremities Warning hot surfaces Warning rotating shaft Warning radioactive substances Warning slipping hazard Mandatory symbols Use tips and useful information. Follow manual VA-40/75/150 Version: 1.0 Page 7 / 44... -
Page 8: Target Group For This Manual
Severe bodily injury or death may result if untrained personnel use the shelter ventilation unit. All work on or with the shelter ventilation unit may only be carried out after training by Lunor G. Kull AG. 1.5.1 Qualification This manual is intended for specialists with the following... -
Page 9: Qualification For Individual Tasks
Client Specialists Assembly Lunor/client Specialists Installation Client Electricians Commissioning, Lunor/client Trained/ instructed Initial Operation Client Trained/ instructed Fault tracing/ Lunor/ client Electricians clearance Cleaning Client Trained/ instructed Maintenance, Client Electricians service De-commissioning Client Trained/ instructed Disassembly Lunor/ client Specialists Recycling, waste... -
Page 10: Basic Safety Rules
Safety Basic safety rules Basic safety rules Special safety rules can apply for certain tasks. You will find safety instructions and warnings for these in the relevant chapters of this operating manual. To operate the shelter ventilation unit, you must: have been trained in the shelter ventilation unit or have read and understood this operating manual, especially the safety-relevant information... -
Page 11: Danger-Conscious Work
1.7.2 Modifications of products Modifications to the shelter ventilation unit are strictly prohibited. Should modifications be necessary, discuss this in advance with Lunor G. Kull AG and secure permission to do this in writing. VA-40/75/150 Version: 1.0 Page 11 / 44... -
Page 12: Risks And Dangers
Safety Risks and dangers Risks and dangers 1.8.1 Electric power Electric shock possible from improper use When operating the shelter ventilation unit, observe all basic safety rules for handling electric power, essentially the five safety rules for electrical engineering. Work on electronic components of the shelter ventilation unit may only be performed by electricians. -
Page 13: Slipping Or Tripping
If unauthorized persons intervene in the device, all warranty and guarantee claims are invalidated and the shelter ventilation unit can be impaired. VA-40/75/150 Version: 1.0 Page 13 / 44... -
Page 14: Conduct In An Emergency
Safety Conduct in an emergency Conduct in an emergency Shut the shelter ventilation unit off: when there is danger of injury, when the ventilator overheats, when the excess pressure in the shelter is too high, e.g. because the exhaust is blocked, see Chapter “2.5 technical data”... -
Page 15: Description Of Shelter Ventilation Unit
Description of shelter ventilation unit General description of function Product name / Shelter ventilation unit / designation Small ventilation unit Type number VA-40/75/150 Conformity to regulations and BZS TE 98-005 norms Product versions VA-40/75/150 Table 2 Identification characteristics The shelter ventilation unit has two modes of operation: In fresh air operation the shelter ventilation unit provides ƒ... -
Page 16: Scope Of Delivery
Description of shelter ventilation unit Scope of delivery Scope of delivery Figure 1 Components in the scope of delivery Pos. Designation Air flow meter Explosion protection valve with pre-filter Overpressure explosion protection valve Ventilator Hose fittings with coupling Gas filter Page 16 / 44 Version: 1.0 Shelter ventilation unit... - Page 17 2 x hose NW 125 mm • 4 x hose clips NW 125 mm • hose coupling NW 125 mm Explosion protection with pre-filter on the air intake ƒ Overpressure explosion protection valve at air intake ƒ VA-40/75/150 Version: 1.0 Page 17 / 44...
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Page 18: Variants Of Shelter Ventilation Unit
Available replacement parts ATTENTION Property damage possible from incorrect replacement parts. Only use replacement parts from Lunor G. Kull AG. Use of other replacement parts means function cannot be guaranteed. All components included in the scope of delivery can be purchased new individually from Lunor G. -
Page 19: Operating Data, Ventilator
Permissible environments are normal shelter environments without corrosive substances (acids, etc.), flammable gases or flammable, volatile liquids. Any use under other conditions must be agreed to in writing by Lunor G. Kull AG. 2.5.2 Operating data, ventilator Operating data VA-40... -
Page 20: Operating Concept
Description of shelter ventilation unit Operating concept Operating concept Figure 2 Areas for use Pos. Designation Flashlight box for emergency lighting Motor switch Marker fresh air operation (blue) Marker filter operation (red) Page 20 / 44 Version: 1.0 Shelter ventilation unit... -
Page 21: Preparation For Operation
Pull out the main power plug for the shelter ventilation unit. Informieren Sie Ihren Fachhändler über übermäßige Wärme- oder Lärmentwicklung. You may only return the shelter ventilation unit to operation after it has been approved by the dealer. VA-40/75/150 Version: 1.0 Page 21 / 44... - Page 22 Preparation for operation Commissioning Precondition The overpressure valve is not blocked; air can flow freely out ƒ of the shelter. The ventilator can draw air in; the air intake is not blocked. ƒ Commission the shelter ventilation unit as follows: Turn the hand crank.
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Page 23: Operation
1 2 3 4 Figure 3 Components for operation Pos. Designation Pos. Designation Condensate reservoir Ventilator Throttle valve Hand crank Air flow meter Hose fittings Explosion protection valve Pressure equalization screw Motor switch Gas filter VA-40/75/150 Version: 1.0 Page 23 / 44... -
Page 24: Fresh Air Mode (Blue)
Operation Fresh air mode (blue) If not stated otherwise, the position numbers refer to those given in Chapters 4.1 and 4.2 in Figure 3. Fresh air mode (blue) Set the shelter ventilation unit to fresh air mode: Clean the pre-filter on the explosion protection valve (Pos. -
Page 25: Manual Operation
Lock the hand crank into place (Pos. 7). Turn the hand crank until the air flow meter (Pos. 3) is set to the blue mark (Figure 2, Pos. 3). You have set manual operation. VA-40/75/150 Version: 1.0 Page 25 / 44... -
Page 26: Filter Operation (Red)
Operation Filter operation (red) The gas filter (Pos. 10) and the flashlight compartment for emergency lighting (Figure 1, Pos. 1) must be sealed when not in operation. Filter operation (red) The gas filter will only be used in the event of an ABC-threat. The gas filter must be disposed of after use, see “7.3 Disposal and Recycling”... -
Page 27: Manual Operation
Lock the hand crank (Pos. 7) in place. Turn the hand crank until the air flow meter (Pos. 3) is locked at the red mark (Figure 2, Pos. 4). You have set manual operation. VA-40/75/150 Version: 1.0 Page 27 / 44... -
Page 28: Malfunctions, Messages And Faults
Malfunction clearance: Make sure that there is no danger to persons or objects. Determine the cause of the malfunction. Contact Lunor G. Kull AG if needed. Rotating shaft poses risk of injury! You must shut down the shelter ventilation unit. -
Page 29: Fault Search
If this is not the case, check whether an air stream is coming out of the ventilator. If you detect no air flow or the ventilator overheats, have the ventilator replaced by an authorized specialist. You have checked the ventilator. VA-40/75/150 Version: 1.0 Page 29 / 44... -
Page 30: Maintenance And Service
/ parts or engravings Monthly Pre-filter Visual check Clean pre-filter Every Air intake grid- Clean Contact Lunor G. Kull 3 months Ventilator AG (CH) dealer Every Ventilator Turn on ventilator Contact Lunor G. Kull 4 months AG (CH) dealer... -
Page 31: Cleaning
Maintenance and Service Cleaning Interval Component Testing / task Measures on faults Every Entire unit Have Lunor G. Kull Contact dealer 36 months AG service Unplanned Electrical Insulation check Contact electricians connections on cabinets After Wall mounting Check for tightness... -
Page 32: Pre-Filter
Check the function of the shelter ventilation unit every 6 months by turning it on for at least 15 minutes. Every 36 months, have a service call performed by Lunor G. Kull AG (CH) or their dealer. Page 32 / 44 Version: 1.0... -
Page 33: Repair And Replacing Parts
Replace the filter basket with a new one. Insert the filter basket into the cover. Push the filter basket into place. Screw the star grips back into place. You have replaced the pre-filter. VA-40/75/150 Version: 1.0 Page 33 / 44... -
Page 34: Gas Filter
Maintenance and Service Repair and replacing parts 6.4.2 Gas filter If the seal is opened, have the gas filter tested for weight gain by Lunor. Gas filter Max. allowed weight gain GF40 [kg] 0.45kg [lbs] GF75 [kg] 0.85kg [lbs] GF150 [kg] 1.65kg... -
Page 35: Decommissioning, Disassembly, Disposal
Have the disassembly of the shelter ventilation unit carried out by authorized specialists. Decommissioning Decommissioning the shelter ventilation unit: Press the off-switch. Pull the plug. You have decommissioned the shelter ventilation unit. VA-40/75/150 Version: 1.0 Page 35 / 44... -
Page 36: Disassembly
Decommissioning, disassembly, disposal Disassembly Disassembly CAUTION Spring tension poses danger of injury. Do not open the protective gas filter housing on the gas filter. Dispose of the whole gas filter. Precondition: The shelter ventilation unit has been decommissioned. ƒ Disassemble the shelter ventilation unit: Make sure that the plug is pulled and the shelter ventilation unit is de-powered. -
Page 37: Disposal And Recycling
Dispose of materials which can be fed into the recycling stream properly with due consideration for the environment. The packing materials consist of cardboard and wood. Feed the packing material separately into the recycling stream in an eco-friendly way. Table 7 BZS-permits VA-40/75/150 Version: 1.0 Page 37 / 44... - Page 38 Decommissioning, disassembly, disposal Disposal and recycling Page 38 / 44 Version: 1.0 Shelter ventilation unit...
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Page 39: List Of Figures
Who does what matrix ........9 Table 2 Identification characteristics ......15 Table 3 Environmental conditions ......18 Table 4 Operating data ..........19 Table 5 Inspection schedule ........31 Table 6 Weight increase, gas filter ......34 Table 7 BZS-permits ...........37 VA-40/75/150 Version: 1.0 Page 39 / 44... -
Page 40: Keyword Index
Indices Keyword index Keyword index Accidents ..................14 Air flow ..................19 Ambient conditions ..............18 Assembly ..................21 Cleaning ..................31 Commissioning ................21 Contact address ................2 Dangers ..................12 Description of function ..............15 Disposal ..................36 Electrical hazard ................12 Earthquake ..................14 Electric shock ................12 Emergency ...................14 Emergency situations ..............14 Faults ...................28 Fault tracing .................29... - Page 41 Operating concept ...............20 Operating data................19 Outline ..................20 Performance ................19 Personnel training .................8 Pressure ..................19 Product-identification ..............15 Product variants ................18 Proper use ..................6 Recycling ..................36 Repairs ..................33 Replacement parts ..............18 Replacing parts ................33 Risks .....................12 VA-40/75/150 Version: 1.0 Page 41 / 44...
- Page 42 Indices Keyword index Safety rules, basic ................10 Scope of delivery .................16 Service ..................32 Site plan ..................20 Specialists ..................8 Substances, hazardous ..............13 Target group ..................8 Technical data ................18 Trained personnel ................8 Warnings ..................7 Wear and tear................13 Who does what matrix ..............9 Work areas ..................20 Page 42 / 44 Version: 1.0...
- Page 43 Page 43 / 44 Version: 1.0 Shelter ventilation unit...
- Page 44 Lunor G. Kull AG Allmendstrasse 127 8041 Zürich Switzerland www.lunor.ch...
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