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Monicon GTR-600 User Manual

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GTR-600
User manual
T E L ： 0 4 - 2 2 3 8 - 0 6 9 8
F A X ： 0 4 - 2 2 3 8 - 0 8 9 1
：h t t p : / / w w w . m o n i c o n . c o m . t w
W e b S i t e
E - m a i l ：
s a l e s @ m o n i c o n . c o m . t w
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Summary of Contents for Monicon GTR-600

  • Page 1 GTR-600 User manual T E L ： 0 4 - 2 2 3 8 - 0 6 9 8 F A X ： 0 4 - 2 2 3 8 - 0 8 9 1 ：h t t p : / / w w w . m o n i c o n . c o m . t w W e b S i t e E - m a i l ：...
  • Page 2 1. Introduction Panel descriptions Circuit Breaker status LED Indication of circuit breaker status Genset Indicators：When ATS transfers load from Mains to the Genset, the LED turns ON if connector 26 detects signal from ATS switch.

  • Page 3: Setup Keypad

    C. Setup Keypad 1. In password entry mode, this keypad switches to next digit. 2. Under PARAMETER setting, this keypad switches to the next parameter. 1. In password entry mode, this keypad switches to previous digit. 2. Under PARAMETER setting, this keypad switches to previous parameter. 1.

  • Page 4: Rotary Switch

    If Pre-fuel is activated, the fuel outputs before crank procedure. AUTO：In the Auto mode, the GTR-600 starts the engine by ATS signal and then the LCD shows preheat, if pre-heat function is enabled. After pre-heat, the engine starts to crank. If engine fails to start, the system returns to the pre-heat state and then start to crank the engine again.
  • Page 5 Input 1 IN.1 ATS input Input 0 IN.0 Low oil pressure switch L.O.P High water temperature switch H.W.T. Genset breaker status input G. switch Pickup (RPM) Pick-up Pickup (RPM) Pick-up CT 1 input CT 2 input CT 3 input CT Common input Com.
  • Page 6 2. Dimension...
  • Page 7 3. Specification A. Display 1. Mains OFF warning 2. Fuel level 3. Frequency 4. AC voltage/current 5. RPM 6. Engine parameter settings 7. Battery voltage 8. Weekly/monthly exerciser 9. Water temperature 10. Oil pressure 11. 1024 Event log 12. 64 Error record B.

  • Page 8: Specification

    D. Protections Engine Generator Battery 1.Over load 1.Low voltage 1.High water temperature 2.Low oil pressure 2.Short 2.High voltage 3.Low coolant 3.High voltage 3.Charge fail 4.Over crank 4.Low voltage 4.Under voltage 5.Over speed 5.High frequency 6.Low fuel 6.Low frequency E. Specification DC input：...
  • Page 9 A. Genset Info.: Display generator inforamtion B. Event Record: Display operation history C. Parameter Modify: 1. Crank Settings 1. Detect Frequency Setting：Disable/ Enable Default：Enable Description：Check frequency value before cranking the engine. 2. Detect oil press Setting：Disable/ Enable Default：Enable Description：Check oil pressure before cranking the engine. 3.

  • Page 10: Engine Settings

    Description：Duration of engine idle 2. Engine Settings 1. PreAdd Fuel Time Setting：0.0~5.0(seconds) Default：3 Description：Activates fuel pump before initiating crank procedure. 2. Pre-Heat Time Setting：0~20(Seconds) Default：0 Description：Duration of Preheat before crank. 3. Energied to Stop Setting：1~30(seconds) Default：10 Description：Output duration for stop solenoid to shut down the engine. 4.

  • Page 11: Hour Meters

    Man Inst. Stop Setting：Disable/ Enable Default：Enable Description：Manual shutdown the Genset without cooling down the engine 3. Hour Meters 1. Acc.: Seconds/ Setting：0~59(Seconds) Default：0 Description：Set the hour meter in seconds. 2. Acc.: Minutes Setting：0~59(Minutes) Default：0 Description：Set the hour meter in minutes 3.

  • Page 12: Auxiliary Input

    Description：Activates low oil pressure protection 5. O.P. Sw. Type Setting：NC/NO Default：Norma close Description：Setup the switch to normally close or normally open. 6. L.O.P Sw. Delay Setting：0.2~6.0(Seconds) Default：1 Description：When low oil pressure occurres, timer starts before initiating shutdown. 5. Auxiliary Input 1.
  • Page 13 Default：Enable Description：Activates input1 function 8. Input1 Name：1.Emergency Start 2.User Define 3.Low battery Voltage 4. System fault 5.High fuel level 6. System trip 7.Insulation Fail 8.Cooling failure 9.Malfunction warning 10.Charge fail 11.Over load 12.Low water temperature 13.Preheat Default：4. Description：Define function for input 1 9.
  • Page 14 16. Input2 Delay Setting：0.2~5.0(Seconds) Default：0.4 Description：When input2 activates, timer starts before activating protection 17. Input3 Detect Setting：Disable/ Enable Default：Enable Description：Activates input3 function 18. Input 3 Name Setting：1.Low fuel level 2.User Define 3.Low battery Voltage 4. System fault 5.High fuel level 6. System trip 7.Insulation Fail 8.Cooling Fan failure 9.Malfunction warning 10.Charge fail 11.Over load 12.Low water temperature 13.Preheat Default：6.

  • Page 15: Auxiliary Output

    Default：2. Description：Setup the action when input 4 activates 25. In4 Switch Type Setting：NC/NO Default：Normal Open Description：Setup Input 4 to normally close or normally open 26. Input4 Delay Setting：0.2~5.0(Seconds) Default：0.4 Description：When input 4 activates, timer starts before activating protection 6. Auxiliary Output Output 0 function Setting：1~45 1.All errors...
  • Page 16 4. Output 3 function Setting：1~45 Default：42. Description：Setup the function for output 3 7. Frequency 1. System Frequency Setting：50/60(Hz) Default：60 Description：Setup Genset frequency in 50Hz or 60Hz 2. Hi Freq. Detect Setting：Disable/ Enable Default：Enable Description：Activates high frequency protection 3. H.F. set point Setting：50~60/60~72(Hz) Default：55/66Hz Description ：...
  • Page 17 9. Mini. Freq. Det Setting：Disable/ Enable Default：Enable Description：Activates minimum low frequency protection. 10. M.F. set point Setting：30~48(Hz) Default：36 Description：When sudden drop of frequency belows setting; low frequency protection automatically disables and engine operates at idle speed. 8. Battery 1. System DC volt Setting：12/24(V) Default：12 Description：Setup DC voltage in 12V or 24V...
  • Page 18 9. AC Voltage 1. System AC Volt Setting：110/120/190/208/220/380V/440/480/660/3300/4160/6600/7620/11400 Default：380V Description：Setup Genset AC voltage 2. Hi ACV Protect Setting：Disable/ Enable Default：Enable Description：Activates high voltage protection. 3. Hi ACV Protection Setting：1.Warning 2.Alarm 3.Trip 4.Stop Default：3 Description：Setup the action when high voltage occurs. 4.
  • Page 19 10. Mini. ACV Detect Setting：Disable/ Enable Default：Enable Description：Activates extreme low voltage protection. 11. Mini. ACV setpoint Setting：34~88/36~96/58~152/62~166/66~176/114~304(V) Default：56/60/96/110/110/198 Description：When sudden drop of AC voltage blows setting, low voltage protection is disabled. 12. ACV Escape Motor Setting：Disable/ Enable Description：Disconnect starter motor by Genset voltage 13.
  • Page 20 4. O. L. Set Point： Range：1~31 0.1~20.0(A) 0.1~30.0(A) 0.1~40.0(A) 0.1~50.0(A) 0.1~60.0(A) 0.1~75.0(A) 0.1~80.0(A) 0.2~100.0(A) 0.3~150.0(A) 0.4~200.0(A) 5.0~250.0(A) 6.0~300.0(A) 8.0~400.0(A) 10.0~500.0(A) 12.0~600.0(A) 14~700.0(A) 15.0~750.0(A) 16.0~800.0(A) 18.0~900.0(A) 20.0~1000.0(A) 24.0~1200.0(A) 30.0~1500.0(A) 32.0~1600.0(A) 40.0~2000.0(A) 50.0~2500.0(A) 60.0~3000.0(A) 64.0~3200.0(A) 80.0~4000.0(A) 100.0~5000.0(A) 120~6000(A) Description：When current is above setting, the controller outputs trip signal, setup range is related to the CT ratio.
  • Page 21 11. RPM 1. RPM Mul. Factor Setting：1~200 Default：60 Description：Please use value calculated in next parameter setting RPM Div. Factor Setting：1~200 Default：40 Description：The R.P.M. Mul. and Div. are the ratio of engine revolution versus total number of fly wheel teeth; or the RPM of fly wheel versus the RPM of alternator charger. For example: Set up the RPM numerator and the denominator to 1 to find input pulse from the LCD.
  • Page 22 Description：Converts the RPM from frequency or alternator speed. 6. O.S. Detection Setting：Disable/ Enable Default：Enable Description：Activates over speed protection. 7. O.S. set point Setting：1350~2100(RPM) Default：1980 Description：If engine speed is higher than setting, controller shuts down the engine only if over speed is enabled 8.
  • Page 23 Description：Activates high water temperature protection. 7. HWT set point ℃ Setting：85~110( Default：105 Description：When water temperature is above setting, controller displays warning message 8. OP Escape motor Setting：Disable/ Enable Default：Disable Description：Disconnect starter motor when oil pressure reaches setting. 9. Esc. OP Set point Setting：25~65(PSI) Default：45 Description：Disconnect starter motor when oil pressure reaches setting.
  • Page 24 15. P.S.I or Bar Setting：BAR /PSI Default：PSI Description：Setup oil pressure unit in Bar or PSI 13. Exerciser funct. 1. Exercise Funct. Setting：Disable/ Enable Default：Enable Description：Activates exerciser function. 2. Date/ week Depend Setting： Date/Week Default：Date Description：Setup monthly exercise by date or week. 3.

  • Page 25: Reverse Power

    Description：Activates service reminder function 2. Maintain Protect Setting：1.Warning 2.Alarm 3.Trip 4.Stop Default：4 Description：Setup the action when service reminder reaches setting 3. Maintain Code 0 Setting：0~99 Default：12 Description：Setup first two digits of service password 4. Maintain Code 1 Setting：0~99 Default：15 Description：Setup remaining digits of service password 5.
  • Page 26 2. Language Setting：English/Chinese Default：English Description：Choose between English or Chinese language 3. Comm. Address Setting：0～255(00H~FFH) Default：FFH Description：Multiple Genset networking via RS-485 requires individual address for each controller. 4. Not in AUTO Mode Setting：Disable/ Enable Description：When GTR-220 is in OFF mode, controller triggers alarm. 5.

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