EXE Rise Use And Maintenance Manual

Chain hoist from 198kg to 2500kg

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USE AND MAINTENANCE MANUAL

Chain hoist from 198kg to 2500kg

[ TRANSLATION OF THE ORIGINAL INSTRUCTIONS ]

This product is intended for professional use only.

Read the entire document before installing, using and inspecting the machine.

Code: LT ACHMIS028

Revision 04

Date of issue 19/07/2022

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Page 1 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg [ TRANSLATION OF THE ORIGINAL INSTRUCTIONS ] [ TRANSLATION OF THE ORIGINAL INSTRUCTIONS ] This product is intended for professional use only. Read the entire document before installing, using and inspecting the machine. Code: LT ACHMIS028 Code: LT ACHMIS028 Revision 04...
Page 2 All rights reserved. Partial reproduction of the content of this document and/or its transmission is not permitted without prior written authorisation and for the purposes permitted by law. Offenders will be liable for damages. It has been verified that the contents of this document correspond to the machines described in it. The information contained in this document is reviewed regularly and any changes deemed necessary will be included in the next revision.
Page 3: Table Of Contents
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg CONTENTS INDEX CONTENTS INDEX PREFACE PREFACE IDENTIFICATION GENERAL INFORMATION CONTACT DETAILS OF THE MANUFACTURER AND AUTHORISED REPRESENTATIVE TERMINOLOGY INTENDED USE 1.5.1 METHOD OF IMPLEMENTATION 1.5.2 SINGLE OR MULTIPLE LIFTING 1.5.3 D8 AND D8+ PREFIXES MECHANICAL CLASSIFICATION...
Page 4 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg PACKING AND TRASPORT ELECTRICAL COONECTION PRE-USE CONTROL CONNECTION TO THE ANCHOR POINT CONNECTION TO THE SUSPENDED LOAD INSPECTION INSPECTION LIST OF INSPECTION, CLEANING AND LUBRICATION OPERATIONS 7.1.1 DAILY / PRE-USE INSPECTION 7.1.2...
Page 5: Preface
IDENTIFICATION IDENTIFICATION The instructions in this manual concern only the products of the EXE RISE electric chain hoists range listed below. CAUTION CAUTION Before installing the EXE RISE electric chain hoist for the first time, the machine owner must fill in the Before installing the EXE RISE electric chain hoist for the first time, the machine owner must fill in the following tables by referring to the information on the machine identification plate.
Page 6 The SP suffix indicates that the machine model is powered by single-phase current. All other models are powered by three-phase current. Revisions to this operation and maintenance manual are listed in following table. The owner of the machine can check the latest revision by contacting EXE TECHNOLOGY personnel. Rev. No. Rev. No.
Page 7: General Information
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg GENERAL INFORMATION GENERAL INFORMATION The operating and maintenance instructions have been compiled and provided by A4I ITALIA as the authorised representative of the manufacturer (RWM). CAUTION CAUTION Please read this operation and maintenance manual before installing the machine Please read this operation and maintenance manual before installing the machine...
Page 8: Intended Use
INTENDED USE INTENDED USE EXE RISE electric chain hoists are machines for lifting and suspension of loads intended for the performing arts and entertainment sector. In this sector, the lifting and suspension of loads mainly concern the assembly of structures and operation of installations.
Page 9: Single Or Multiple Lifting
SINGLE OR MULTIPLE LIFTING EXE RISE electric chain hoists can be used individually or configured as a group for multiple lifts. A multiple lift must be carried out by means of EXE RISE electric chain hoists of the same model and capacity. WARNING WARNING Multiple lifting operations must be carried out only with sets of EXE RISE electric chain hoists.
Page 10: Mechanical Classification
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg MECHANICAL CLASSIFICATION MECHANICAL CLASSIFICATION Based on the mechanical classification (which is reported on the plate data), the electric chain hoists can be used for the times and methods established by the aforementioned standards. The maximum number of hours worked allowed in 10 years is also imposed by them.
Page 11: Warranty
A4I ITALIA/RWM shall repair and replace under warranty of the EXE RISE electric chain hoists that prove to be defective upon inspection by its personnel.
Page 12: Safety Information
Indicates a situation of imminent danger that, if not avoided, will cause serious injury or death. SAFETY SIGNS SAFETY SIGNS The following safety signs (pictograms) are applied to the EXE Rise electric chain hoist: Title / Meaning / Referent: Title / Meaning / Referent:...
Page 13: Operating Safety Instructions
WARNING WARNING The use of EXE RISE electric chain hoists with control systems other than those indicated above could The use of EXE RISE electric chain hoists with control systems other than those indicated above could compromise the outcome of the manufacturer's or authorised representative's risk analysis.
Page 14: Safety Instructions For Use
The lifting operation must be planned and analysed before moving the load; lifting operations can ■ generate additional hazards during the installation phases. To operate EXE RISE electric chain hoists in multiple lifting mode, the additional hazards listed in table ■ below shall be considered and appropriately reduced.
Page 15: Prohibitions
DO NOT operate the hoist if the operator does not have a clear view of the machine and the loads to be ■ moved. DO NOT move persons with EXE RISE D8 and D8+ electric chain hoists as it is forbidden by the ■ manufacturer/authorised representative.
Page 16: Machine Description
MACHINE DESCRIPTION GENERAL OVERVIEW GENERAL OVERVIEW EXE RISE electric chain hoists are machines for lifting and suspension of loads intended for the performing arts and entertainment sector. EXE RISE chain hoists models differ according to: intended use of the machine;...
Page 17 XXL Extra Extra Large EXE RISE electric chain hoists are marked and identified by the unique serial number printed on the frame and on the machine identification plate. In addition to the serial number, the marking includes also month and year of construction in the MM/YY format, as shown in figure 3.1.
Page 18: Components Description
LOAD CHAIN LOAD CHAIN The chain installed on EXE RISE electric chain hoists is a DAT type, RTS chain made of galvanized alloy steel grade 80 and complies with the harmonized standard DIN EN 818-7. Depending on the EXE RISE electric chain hoist model, different size of chain are used: The same EXE RISE electric chain hoist model can be equipped with different chain lengths.
Page 19 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg figure 3.4 – "Chain diagram” Frame Frame M comp M comp XL comp XL comp Size Size 4x12mm 4x12mm 5x15mm 5x15mm 6x18mm 6x18mm 8x24mm 8x24mm 10x28mm 10x28mm 11.3x31mm 11.3x31mm...
Page 20: Hooks
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg Manufacturer's name; ● Batch number; ● Fabrication number; ● Type of execution; ● Quality designation; ● Regulatory company test stamp. ● figure 3.5 – "Chain markings” The free end of the chain is attached to the chain bag bracket through a dedicated bracket, allowing it to position correctly according to the hoists mode of use (standard or self-climbing).
Page 21 The types of Chain hook and body hook, and therefore their sizes, differ depending on the hoist model. Listed below, the dimensions and technical specifications of both chain and body hook for each EXE RISE chain hoist model, referring to figure 3.7. The corresponding product codes are listed in Chapter 11 of this operation and maintenance manual .
Page 22: Chain Stop
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg CHAIN STOP CHAIN STOP The chain stop, represented in figure 3.9, is made of a shockproof material and is inserted at the end of the chain to prevent the chain from accidentally falling out of the hoist.
Page 23: Chain Bag
CHAIN BAG EXE RISE electric chain hoists come with a PVC-coated 840 nylon chain bag. The chain bag is available in 5 different sizes (XS, S, M, L, XL and XXL) depending on the size and length of the chain the hoist is equipped with.
Page 24: External Power And Control Cables And Sockets
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg figure 3.11 – "Pear-shaped chain link” Code Code WLL [kg] WLL [kg] a [mm] a [mm] b [mm] b [mm] c [mm] c [mm] d [mm] d [mm] Weight [kg] Weight [kg]...
Page 25: Limit Switch
LIMIT SWITCH The EXE RISE models of the LVC type (with the exception of the small frame) with low voltage control system are equipped by default with limit switches with 2 or 2 + 2 positions as shown in figure 3.13.
Page 26: Technical Information
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg TECHNICAL INFORMATION TECHNICAL INFORMATION DATA SHEET DATA SHEET L L a a n n g g u u a a g g e e : : E E N N M M a a n n u u f f a a c c t t u u r r e e r r : : R R W W M M S S .
Page 27: Drawings And Dimensions
DRAWINGS AND DIMENSIONS DRAWINGS AND DIMENSIONS Below are the drawings of all the models of the EXE RISE electric chain hoists showing the main prices, in order to understand their size. The measurements are all expressed in millimeters [mm]. The models of EXE RISE electric chain hoists represented in the drawings are low voltage control. Direct control models have only one cable (instead of 2).
Page 28 SMALL FRAME SMALL FRAME (*) 395 mm refers to the EXE RISE Small Frame D8+ LVC models. This is 365 mm for the EXE RISE Small Frame D8+ DC models. This is 349 mm for EXE RISE Small Frame D8 DC models.
Page 29 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg MEDIUM FRAME MEDIUM FRAME LARGE FRAME 1F LARGE FRAME 1F L L a a n n g g u u a a g g e e : : E E N N M M a a n n u u f f a a c c t t u u r r e e r r : : R R W W M M S S .
Page 30 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg LARGE FRAME 2F LARGE FRAME 2F EXTRA LARGE FRAME COMPACT EXTRA LARGE FRAME COMPACT L L a a n n g g u u a a g g e e : : E E N N M M a a n n u u f f a a c c t t u u r r e e r r : : R R W W M M S S .
Page 31 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg EXTRA LARGE FRAME 1F EXTRA LARGE FRAME 1F EXTRA LARGE FRAME 2F EXTRA LARGE FRAME 2F L L a a n n g g u u a a g g e e : : E E N N M M a a n n u u f f a a c c t t u u r r e e r r : : R R W W M M S S .
Page 32: Controller
The control system must be installed by competent personnel. The control system must be installed by competent personnel. Before powering the EXE RISE electric chain hoist, it is necessary to check its compatibility with the EXE DRIVE Motor Controller control system, as summarised in the following table.
Page 33: Installation And Use Of The Control System
CAUTION CAUTION Before connecting the control system, make sure that it is compatible with EXE RISE electric chain hoists. Before connecting the control system, make sure that it is compatible with EXE RISE electric chain hoists. The power and control systems must also be chosen according to the maximum electrical absorption of each individual EXE RISE electric chain hoist and the maximum number of hoists to be simultaneously moved to perform a multiple lift.
Page 34: Installation And Use
Once the hoist has been removed from its dedicated packaging or bag, place it on the ground or on another stable surface. If applicable, hang the chain bag using the carabiners or quick links supplied. In case of long periods of inactivity, the EXE RISE electric chain hoist must be stored in accordance with the following precautions: properly ventilate the bag to avoid moisture and/or condensation;...
Page 35: Pre-Use Control
Before connecting the EXE RISE electric chain hoist to the anchoring point, check that the latter has been properly designed for actual loads in use and the intended lifting operations.
Page 36: Connection To The Suspended Load
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg CONNECTION TO THE SUSPENDED LOAD CONNECTION TO THE SUSPENDED LOAD Insert the Chain hook inside the load suspension point. Only use CE-marked lifting accessories to connect the load suspension point to the hoist Chain hook.
Page 37 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg For D8 series hoists, once the suspended load reaches the working position, secondary safety devices shall be installed in order to have a redundant suspension system from the anchoring point to the load suspension point, as shown in figure 6.1.
Page 38: Inspection
Inspection, cleaning and lubrication operations shall not be carried out on an installed hoist and/or with suspended load in use. EXE RISE electric chain hoist users are only allowed to perform pre-use and frequent inspection of the hoist, and cleaning and lubrication of the chain.
Page 39 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg Severe operation Ordinary or heavy operation under conditions other than normal operation, such as: - close to extreme ambient temperatures; - frequent machine starts and stops. Pre-use inspection checks are part of frequent inspections but their schedule differs based on individual installations.
Page 40: Periodic Inspection
The results must be recorded in a logbook, kept and presented during surveillance checks. The minimum checks to be carried out by authorised EXE TECHNOLOGY personnel during a periodic inspection are listed in the following table.
Page 41: Straordinary Inspection
WARNING WARNING Any interventions on the brake and overload clutch are prohibited. Only authorised EXE RISE personnel Any interventions on the brake and overload clutch are prohibited. Only authorised EXE RISE personnel may perform maintenance and replacement operations to the brake and overload clutch.
Page 42: Load Chain Inspection
LOAD CHAIN INSPECTION The chain must not be crushed, cracked, permanently deformed or damaged by corrosion and/or chemical agents, otherwise it must be replaced. The chain may be replaced only by authorised EXE TECHNOLOGY personnel. On a quarterly basis, inspect the chain at the points of contact between the links to check that wear is regular...
Page 43: External Chain Guide Plate Inspection
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg 7.2.4 7.2.4 EXTERNAL CHAIN GUIDE PLATE INSPECTION EXTERNAL CHAIN GUIDE PLATE INSPECTION Check that there are no cracks or damage that could compromise its operation. In case of damage or cracks, proceed with the replacement of the outer chain guide plate following the instructions in paragraph 8.2.
Page 44: Repair And Replacement
CAUTION CAUTION Before replacing the body or chain hooks, the EXE RISE electric chain hoist must be disconnected from the Before replacing the body or chain hooks, the EXE RISE electric chain hoist must be disconnected from the power supply! power supply! 8.1.1...
Page 45: External Chain Guide Plate Replacement
SMALL FRAME SMALL FRAME Small frame EXE RISE electric chain hoists are not equipped with external PVC chain guide plates, but are a single block with the inner chain guides, so they cannot be replaced without replacing the whole block. This replacement operation may be performed only by authorised EXE TECHNOLOGY personnel.
Page 46 1. Place the EXE RISE electric chain hoist in standard (fixed) mode. 2. Connect the EXE RISE electric chain hoist to an electrically compatible motor controller (see Chapter 5) and run the chain up to the 16th-22nd link from its end (chain stop side). At the end, disconnect the hoist from the motor controller.
Page 47: Fuse Replacement
FUSE REPLACEMENT The EXE RISE LVC electric chain hoist with low voltage control system is equipped with 300 mA (0.3 A) delay fuse on the primary winding and 1 A quick fuse (1.25 A delay fuse) on the secondary winding.
Page 48: Troubleshooting
The brake slips. Check brake adjustment. If the repair does not fall within the authorised ones b. Excessive load. (see Ch. 8), contact EXE 5. The hoist does not stop immediately TECHNOLOGY personnel. Reduce the load according to the limits indicated on the hoist identification plate.
Page 49 8), contact EXE TECHNOLOGY personnel. Check brake adjustment. If the repair does not fall within the authorised ones (see Ch. 8), contact EXE TECHNOLOGY personnel. a. Excessive load. Reduce the load according to the limits indicated on the hoist identification plate.
Page 50: Disposal
DISPOSAL DISPOSAL At the end of its life, dispose of the EXE RISE electric chain hoist by separating the various parts so that they are properly disposed of. Metal parts must be separated by type of metal and/or alloy and sent to the relevant recycling services.
Page 51: Spar List
SPARE PARTS MEDIUM FRAME COMPACT WARNING WARNING The code and description of the spare parts may be subject to changes. Please contact EXE Technology office before proceeding with the official order. MFC - I level Exploded Drawing MFC - I level Exploded Drawing Chassis –Chain –...
Page 52 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I ITA CODE A4I ITA CODE Medium Frame Compact Black Cover with Handle 215x160x77mm MFC-101 LT 999 (without screws) Medium Frame Compact KIT Cover Handle 42x430mm – Ø11.75 with: n.2 Screw TSPEI M6x25 10.9 ZB MFC-102 LT XRS-0136...
Page 53 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg MFC - Brakes Exploded Drawing MFC - Brakes Exploded Drawing KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I ITA CODE A4I ITA CODE MFC-110 Gear Box alum. housing + n.6 screws UNI 5931 6x35mm TCEI 8.8 ZB Not available MFC-201 Steel brake disk Øe 84mm - Øi 31.9mm –...
Page 54 MFC - Gear Box Exploded Drawing MFC - Gear Box Exploded Drawing WARNING WARNING For more information contact EXE Technology Office For more information contact EXE Technology Office MFC - Motor Side Exploded Drawing MFC - Motor Side Exploded Drawing...
Page 55: Spar List Medium Frame
SPAR LIST MEDIUM FRAME WARNING WARNING The code and description of the spare parts may be subject to changes. Please contact EXE Technology office before proceeding with the official order. MF - I level Exploded Drawing MF - I level Exploded Drawing Chassis –Chain –...
Page 56 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I ITA CODE / NOTE A4I ITA CODE / NOTE Medium Frame Black Cover with Handle 215x160x139mm MF-101 LT XRS-0079 (without screws) Medium Frame KIT Cover Handle 42x430mm –...
Page 57 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg MF - Brakes Exploded Drawing MF - Brakes Exploded Drawing KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I ITA CODE / NOTE A4I ITA CODE / NOTE MF-106 Gear Box alum.
Page 58 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg MF - Gear Box Exploded Drawing MF - Gear Box Exploded Drawing KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I CODE / NOTE A4I CODE / NOTE MF-106 Gear Box alum.
Page 59 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg MF - Motor Side Exploded drawing MF - Motor Side Exploded drawing KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I CODE / NOTE A4I CODE / NOTE MF-105 Medium Frame Load Wheel Housing Not available as spare...
Page 60 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg MF - Load Wheel & Chain Guide Exploded Drawing MF - Load Wheel & Chain Guide Exploded Drawing KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I CODE / NOTE A4I CODE / NOTE MF-401 Medium Frame Load Wheel 5 pocket for 6x18mm chain + Hex Socket...
Page 61 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg MF - Electrical components Exploded drawing: Low Voltage Control MF - Electrical components Exploded drawing: Low Voltage Control KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I CODE / NOTE A4I CODE / NOTE MF-701 Omega Support with screws...
Page 62: Spar List Large Frame 1 Reeve
SPAR LIST LARGE FRAME 1 REEVE WARNING WARNING The code and description of the spare parts may be subject to changes. Please contact EXE Technology office before proceeding with the official order. LF - I level Exploded drawing LF - I level Exploded drawing Chassis –...
Page 63 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I ITA CODE A4I ITA CODE LF-101 Large Frame High Black Cover with Handle 265x178x110mm (no screws) LT XRS-0081 LF-001 Screws UNI 5931 5x30mm TCEI 8.8 ZB (n.4 x cover) LT 999 LF-102 Large Frame KIT Cover Handle 42x475mm –...
Page 64 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg LF - Brakes Exploded drawing LF - Brakes Exploded drawing KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I ITA CODE A4I ITA CODE LF-002 Screws UNI 5931 6X40mm TCEI 8.8 ZB (n.4 x frame) 3.0740 Not available separately LF-105...
Page 65 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg LF - Gear Box Exploded Drawing LF - Gear Box Exploded Drawing KEY NUMBER DESCRIPTION KEY NUMBER DESCRIPTION A4I ITA CODE A4I ITA CODE LF-107 Large Frame Gearbox Housing LT XRS-0140 Not available separately LF-301...
Page 66 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg LF - Motor Side Exploded Drawing LF - Motor Side Exploded Drawing KEY NUMBER KEY NUMBER DESCRIPTION DESCRIPTION A4I ITA CODE A4I ITA CODE LF-109 Large Frame Loadwheel-Electric Motor Frame LT XRS-0141 Not available separately LF-114...
Page 67 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg LF - Load Wheel & Chain Guide Exploded drawing LF - Load Wheel & Chain Guide Exploded drawing KEY NUMBER KEY NUMBER DESCRIPTION DESCRIPTION A4I ITA CODE A4I ITA CODE LF-401 Large Frame Load Wheel 5 pocket for 8x24mm chain + shaft &...
Page 68 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg LF - Electrical components Exploded drawing: Low Voltage Control LF - Electrical components Exploded drawing: Low Voltage Control KEY NUMBER KEY NUMBER DESCRIPTION DESCRIPTION A4I ITA CODE A4I ITA CODE LF-704 End plate of screw terminal...
Page 69: Spar List Large Frame 2 Reeves
SPAR LIST LARGE FRAME 2 REEVES WARNING WARNING The code and description of the spare parts may be subject to changes. Please contact EXE Technology office before proceeding with the official order. LF2 - I level Exploded drawing LF2 - I level Exploded drawing Chassis –...
Page 70 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg KEY NUMBER KEY NUMBER DESCRIPTION DESCRIPTION A4I ITA CODE A4I ITA CODE LF-101 Large Frame High Black Cover with Handle 265x178x110mm (no screws) LT XRS-0081 LF-001 Screws UNI 5931 5x30mm TCEI 8.8 ZB (n.4 x cover) LT 999 Large Frame KIT Cover Handle 42x475mm –...
Page 71 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg LF2 - Brakes Exploded drawing LF2 - Brakes Exploded drawing KEY NUMBER KEY NUMBER DESCRIPTION DESCRIPTION A4I ITA CODE A4I ITA CODE LF-002 Screws UNI 5931 6X40mm TCEI 8.8 ZB (n.4 x frame) 3.0740 Not available separately LF-105...
Page 72 LF2 - Gear Box Exploded Drawing LF2 - Gear Box Exploded Drawing WARNING WARNING For more information contact EXE Technology Office For more information contact EXE Technology Office LF2 - Motor Side Exploded Drawing LF2 - Motor Side Exploded Drawing...
Page 73: Spar List Extra Large Frame
WARNING WARNING The code and description of the spare parts may be subject to changes. Please contact EXE Technology office before proceeding with the official order. L L a a n n g g u u a a g g e e : : E E N N M M a a n n u u f f a a c c t t u u r r e e r r : : R R W W M M S S .
Page 74 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg N. N. Code LITEC Code LITEC Product Name Product Name Note Note Cover with handle Without screws Screw UNI 5931 4 parts for Cover Screw UNI 5931 8x80mm 4 parts for Flange Complete with fixing screws Brake unit size 12 (1st or 2nd) 103Vdc...
Page 75: Wiring Diagram
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg WIRING DIAGRAM WIRING DIAGRAM 12.1 12.1 WIRING DIAGRAM DIRECT CONTROL WIRING DIAGRAM DIRECT CONTROL Medium Compact - Medium - Large Frame Medium Compact - Medium - Large Frame L L a a n n g g u u a a g g e e : : E E N N M M a a n n u u f f a a c c t t u u r r e e r r : : R R W W M M S S .
Page 76: Wiring Diagram Low Voltage Control
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg 12.2 12.2 WIRING DIAGRAM LOW VOLTAGE CONTROL WIRING DIAGRAM LOW VOLTAGE CONTROL 12.2.1 SMALL FRAME - POWER DIAGRAM 12.2.1 SMALL FRAME - POWER DIAGRAM Medium Compact - Medium - Large Frame Medium Compact - Medium - Large Frame L L a a n n g g u u a a g g e e : : E E N N M M a a n n u u f f a a c c t t u u r r e e r r : : R R W W M M S S .
Page 77 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg 12.2.2 SMALL FRAME - CONTROL DIAGRAM 12.2.2 SMALL FRAME - CONTROL DIAGRAM Medium Compact - Medium - Large Frame Medium Compact - Medium - Large Frame L L a a n n g g u u a a g g e e : : E E N N M M a a n n u u f f a a c c t t u u r r e e r r : : R R W W M M S S .
Page 78: Declaration Of Conformity
USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY L L a a n n g g u u a a g g e e : : E E N N M M a a n n u u f f a a c c t t u u r r e e r r : : R R W W M M S S .
Page 79 USE AND MAINTENANCE MANUAL USE AND MAINTENANCE MANUAL Chain hoist from 198kg to 2500kg...
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