Contents Contents About this document ....................... 4 Function ........................... 4 Target group ........................4 Symbols used........................4 For your safety ......................... 5 Authorised personnel ....................... 5 Appropriate use ........................ 5 Warning about incorrect use ..................... 5 General safety instructions ....................5 EU conformity ........................
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Contents Dismount..........................51 Dismounting steps......................51 Disposal ......................... 51 Supplement ..........................52 Technical data ........................ 52 Calculation of the total deviation ..................64 Calculation of the total deviation - Practical example ............64 Dimensions ........................67 Trademark ........................75 Safety instructions for Ex areas Take note of the Ex specific safety instructions for Ex applications.
1 About this document About this document Function This instruction provides all the information you need for mounting, connection and setup as well as important instructions for mainte- nance, fault rectification, the exchange of parts and the safety of the user. Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device.
2 For your safety For your safety Authorised personnel All operations described in this documentation must be carried out only by trained, qualified personnel authorised by the plant operator. During work on and with the device, the required personal protective equipment must always be worn. Appropriate use The CPT-2x is a pressure transmitter for process pressure and hydro- static level measurement.
2 For your safety The EU conformity declaration can be found on our homepage. Due to the design of its process fittings, the device does not subject of EU pressure device directive if it is operated at process pressures ≤ 200 bar. NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany.
3 Product description Product description 3.1 Configuration Scope of delivery The scope of delivery encompasses: • Instrument CPT-2x The further scope of delivery encompasses: • Documentation – Quick setup guide CPT-2x – Test certificate for pressure transmitters – Instructions for optional instrument features – Ex-specific "Safety instructions" (with Ex versions) –...
3 Product description MWP : Fig. 1: Layout of the type label (example) Instrument type Field for approvals Technical data Product code Serial number of the instrument Symbol of the device protection class ID numbers, instrument documentation Principle of operation Application area CPT-2x is suitable for applications in virtually all industries.
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3 Product description Fig. 2: Process pressure measurement CPT-2x Measuring system pres- Sensor element is the measuring cell with robust ceramic diaphragm. The process pressure deflects the ceramic diaphragm and causes a sure capacitance change in the measuring cell. This capacitance change is converted into an electrical signal and output as measured value via the output signal.
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3 Product description Pressure types The measuring cell design depends on the selected pressure type. Relative pressure: the measuring cell is open to the atmosphere. The ambient pressure is detected in the measuring cell and compen- sated. It thus has no influence on the measured value. Absolute pressure: the measuring cell contains vacuum and is encapsulated.
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3 Product description Fig. 5: Front-flush installation of the measuring cell (example: thread G1½) Seal for the process fitting Measuring cell Seal for the measuring cell Process fitting Diaphragm Completely front-flush The completely front-flush mounting is particularly suitable for ap- plications in the paper industry. The diaphragm is in the pulp flow, is mounting with single seal hence cleaned and protected against buildup. Fig.
3 Product description The front-flush, hygienic installation of the measuring cell is particu- Installation in hygienic fitting larly suitable for food applications. The sealings are installed gap-free. The form seal of the measuring cell protects also the glass joint. Fig. 8: Hygienic installation of the measuring cell (example: hygienic fitting with compression nut) Measuring cell Form seal for the measuring cell...
3 Product description Caution: The CPT-2x in these versions must not be used in oxygen applica- tions. For this purpose, devices in the special version "Resistance to Internal Ignition in oxygen operation according to BAM certification" are available. Packaging, transport and storage Packaging Your instrument was protected by packaging during transport.
4 Mounting Mounting General instructions Note: Process conditions For safety reasons, the instrument must only be operated within the permissible process conditions. You can find detailed information on the process conditions in chapter "Technical data" of the operating instructions or on the type label. Hence make sure before mounting that all parts of the instrument ex- posed to the process are suitable for the existing process conditions.
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4 Mounting Warning: The housing or the electrical connection may not be used for screw- ing in! Depending on the device version, tightening can cause dam- age, e. g. to the rotation mechanism of the housing. Vibrations If there is strong vibration at the mounting location, the instrument version with external housing should be used.
4 Mounting Instructions for oxygen applications Oxygen applications Oxygen and other gases can be explosive when brought into contact with oils, grease and plastics, so the following measures must also be taken: • All components of the system, e.g. measuring instruments, must be cleaned in accordance with the requirements of recognized regulations or standards •...
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4 Mounting Filter element - Position Fig. 11: Position of the filter element Plastic, stainless steel single chamber (precision casting) Aluminium - single chamber Stainless steel single chamber (electropolished) Plastic double chamber Aluminium - double chamber Filter element With the following instruments a blind plug is installed instead of the filter element: •...
4 Mounting Filter element - Position IP69K version Fig. 13: Position of the filter element - IP69K version Filter element Instruments with absolute pressure have a blind plug mounted instead of the filter element. Filter element - Position The Second Line of Defense (SLOD) is a second level of the process Second Line of Defense separation in form of a gas-tight leadthrough in the housing neck, preventing products from penetrating into the housing.
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4 Mounting Fig. 15: Measurement setup for process pressure measurement of gases in pipelines CPT-2x Blocking valve Pipeline Measurement setup in Keep the following in mind when setting up the measuring system: vapours • Connect via a siphon • Do not insulate the siphon •...
4 Mounting Measurement setup in Keep the following in mind when setting up the measuring system: liquids • Mount the instrument below the measuring point The effective pressure line is always filled with liquid and gas bubbles can bubble up to the process line. Fig. 17: Measurement setup for the process pressure measurement of liquids in pipelines CPT-2x Blocking valve...
5 Connecting to power supply Connecting to power supply Preparing the connection Safety instructions Always keep in mind the following safety instructions: Carry out electrical connection by trained, qualified personnel • authorised by the plant operator • If overvoltage surges are expected, overvoltage arresters should be installed Warning: Only connect or disconnect in de-energized state.
5 Connecting to power supply Note: The metallic parts of the instrument (process fitting, sensor, concen- tric tube, etc.) are connected with the internal and external ground terminal on the housing. This connection exists either directly via the conductive metallic parts or, in case of instruments with external electronics, via the screen of the special connection cable. You can find specifications on the potential connections inside the instrument in chapter "Technical data".
5 Connecting to power supply 5. Insert the cable into the sensor through the cable entry Fig. 20: Connection steps 5 and 6 - Single chamber housing 6. Insert the wire ends into the terminals according to the wiring plan Information: Solid cores as well as flexible cores with wire end sleeves are insert- ed directly into the terminal openings. In case of flexible cores without...
5 Connecting to power supply Electronics and connec- tion compartment 4...20mA Fig. 21: Electronics and connection compartment - single chamber housing Voltage supply, signal output For display and adjustment module or interface adapter Ground terminal for connection of the cable screening Housing IP66/IP68 (1 bar) Wire assignment, con- nection cable...
5 Connecting to power supply External housing with version IP68 (25 bar) Overview Fig. 23: CPT-2x in IP68 version 25 bar with axial cable outlet, external housing Transmitter Connection cable External housing Electronics and connec- tion compartment for power supply 4...20mA 6 7 8 Fig.
5 Connecting to power supply Terminal compartment, housing socket 1 2 3 4 Fig. 25: Connection of the sensor in the housing base Yellow White Black Shielding Breather capillaries Electronics and connec- tion compartment 4...20mA Fig. 26: Electronics and connection compartment, single chamber housing Voltage supply, signal output For display and adjustment module or interface adapter Ground terminal for connection of the cable screening...
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5 Connecting to power supply Then the actual measured value is output to the signal cable. The value takes into account settings that have already been carried out, e.g. default setting. WIKA Operating Instructions - Process pressure transmitter CPT-2x...
6 Set up with the display and adjustment module Set up with the display and adjustment module Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time. You can choose any one of four differ- ent positions - each displaced by 90°. It is not necessary to interrupt the power supply.
6 Set up with the display and adjustment module • Key functions [OK] key: – Move to the menu overview – Confirm selected menu – Edit parameter – Save value • [->] key: – Change measured value presentation – Select list entry –...
6 Set up with the display and adjustment module Selection language In this menu item, you can select the national language for further parameterization. With the "[->]" button, you can select the requested language, with "OK" you confirm the selection and move to the main menu. You can change your selection afterwards with the menu item "Setup - Display, Menu language".
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6 Set up with the display and adjustment module Diagnosis: Information, e.g. on instrument status, pointer, measure- ment reliability, simulation Additional adjustments: PIN, date/time, reset, copy function Info: Instrument name, hardware and software version, date of manu- facture, sensor features Note: For optimum adjustment of the measuring point, the individual sub- menu items in the main menu item "Setup"...
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6 Set up with the display and adjustment module Units In this menu item, the adjustment units of the instrument are deter- mined. The selection determines the unit displayed in the menu items "Min. adjustment (Zero)" and "Max. adjustment (Span)". Unit of measurement: If the level should be adjusted in a height unit, the density of the me- dium must also be entered later during the adjustment.
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6 Set up with the display and adjustment module process variable correctly, an allocation of the output signal to 0 % and 100 % must be carried out (adjustment). With the application "Level", the hydrostatic pressure, e.g. with full and empty vessel, is entered for adjustment. See following example: 100% Fig.
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6 Set up with the display and adjustment module 3. Set the requested mbar value with [+] and store with [OK]. 4. Go with [ESC] and [->] to the span adjustment The zero adjustment is finished. Information: The Zero adjustment shifts the value of the span adjustment. The span, i.e. the difference between these values, however, remains unchanged.
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6 Set up with the display and adjustment module 2. Edit the percentage value with [OK] and set the cursor to the requested position with [->]. 3. Set the requested percentage value (e.g. 10 %) with [+] and save with [OK]. The cursor jumps now to the pressure value. 4.
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6 Set up with the display and adjustment module With flow measurement and selection "Linear" display and output (percentage/current) are linear to "Differential pressure". This can be used, for example, to feed a flow computer. With flow measurement and selection "Extraction by root"display and output (percentage/current) are linear to "Flow". With flow in two directions (bidirectional) a negative differential pres- sure is also possible. This must already be taken into account in menu item "Min.
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6 Set up with the display and adjustment module • Select menu items and show data • Read data from the sensor into the display and adjustment module Releasing the sensor adjustment is also possible in any menu item by entering the PIN.
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6 Set up with the display and adjustment module Backlight The display and adjustment module has a backlight for the display. In this menu item you can switch on the lighting. You can find the required operating voltage in chapter "Technical data". In delivery status, the lighting is switched on. 6.5.3 Diagnostics Sensor status In this menu item, the device status is displayed.
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6 Set up with the display and adjustment module Select the requested simulation variable and set the requested value. To deactivate the simulation, you have to push the [ESC] key and confirm the message "Deactivate simulation" with the [OK] key. Caution: During simulation, the simulated value is output as 4 … 20 mA current value and with instruments 4 …...
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6 Set up with the display and adjustment module Menu item Parameter Default value Adjustment Zero/Min. adjustment 0.00 bar 0.00 % Span/Max. adjustment Nominal measuring range in bar 100.00 % Damping Integration time Linearisation Linear Current output Current output - Mode Output characteristics 4 …...
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6 Set up with the display and adjustment module Menu item Parameter Default value Scaling size Scaling Volume in l Scaling format 0 % corresponds to 0 l 100 % corresponds to 0 l Current output Current output - Meas. Lin. percent - Level variable Current output - Adjust- 0 …...
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6 Set up with the display and adjustment module Current output (meas. In menu item "Current output, variable" you specify which measured variable) variable is output via the current output. Current output (adjust- Depending on the selected measured variable, you assign in the ment) menu item "Current output, adjustment"...
6 Set up with the display and adjustment module Factory calibration date In this menu item, the date of factory calibration of the sensor as well as the date of the last change of sensor parameters are displayed via the display and adjustment module or via the PC. Sensor characteristics In this menu item, the features of the sensor such as approval, pro- cess fitting, seal, measuring range, electronics, housing and others...
7 Diagnostics and servicing Diagnostics and servicing Maintenance Maintenance If the device is used properly, no special maintenance is required in normal operation. In some applications, product buildup on the diaphragm can influence Precaution measures against buildup the measuring result. Depending on the sensor and application, take precautions to ensure that heavy buildup, and especially a hardening thereof, is avoided.
7 Diagnostics and servicing 5. Remove the form seal for the measuring cell and remove it by a new one 6. Screw the process component into the process fitting, tighten the hexagon (wrench size see chapter "Dimensions", max. torque see chapter "Technical data") 7. Insert new O-ring seal for the process fitting 8. Install the process pressure transmitter in the welded socket, tighten compression nut The cleaning is finished.
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7 Diagnostics and servicing Rectification Code Cause Text message F264 Inconsistent settings (e.g.: distance, ad- Modify settings Modify connected sensor configuration justment units with application process Installation/Setup error pressure) for selected application or application Invalid sensor configuration (e.g.: ap- plication electronic differential pressure with connected differential pressure measuring cell) F265 Sensor no longer carries out a meas- Carry out a reset Disconnect operating voltage briefly urement...
7 Diagnostics and servicing Rectification Code Cause Text message M502 Hardware error EEPROM Exchanging the electronics Error in the event memory Send instrument for repair M504 Hardware defect Exchanging the electronics Error at a device interface Send instrument for repair M507 Error during setup Carry out reset and repeat setup...
7 Diagnostics and servicing Hexagon key wrench, size 2 • Caution: The exchange may only be carried out in the complete absence of line voltage. In Ex applications, only a replacement part with appropriate Ex ap- proval may be used. Caution: During exchange, protect the inner side of the parts against contami- nation and moisture.
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7 Diagnostics and servicing • Clean the instrument and pack it damage-proof • Attach the completed form and possibly also a safety data sheet to the instrument WIKA Operating Instructions - Process pressure transmitter CPT-2x...
8 Dismount Dismount Dismounting steps Warning: Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel or pipeline, high temperatures, cor- rosive or toxic media etc. Take note of chapters "Mounting" and "Connecting to voltage supply" and carry out the listed steps in reverse order.
9 Supplement Supplement Technical data Note for approved instruments The technical data in the respective safety instructions which are included in delivery are valid for approved instruments (e.g. with Ex approval). These data can differ from the data listed herein, for example regarding the process conditions or the voltage supply. All approval documents can be downloaded from our homepage. Materials and weights Materials, wetted parts Process fitting...
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9 Supplement Ʋ Socket seal EPDM Ʋ Seal below wall mounting plate EPDM Ʋ Inspection window housing cover Polycarbonate (UL-746-C listed) Ground terminal 316Ti/316L Connection cable with IP68 (25 bar) Ʋ Cable cover PE, PUR Ʋ Type label support on cable PE hard Connection cable with IP68 (1 bar) PE, PUR...
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9 Supplement Nominal measuring ranges and overload capacity in psi Nominal range Overload capability Maximum pressure Minimum pressure Gauge pressure 0 … +0.4 psig (only for measuring cell ø 28 mm) +75 psig -0.7 psig 0 … +1.5 psig +225 psig -3 psig 0 …...
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9 Supplement Ʋ Pressure value -20 … 120 % Zero/Span adjustment: Ʋ Zero -20 … +95 % Ʋ Span -120 … +120 % Ʋ Difference between zero and span max. 120 % of the nominal range Max. permissible Turn Down Unlimited (recommended 20 : 1) Switch-on phase Start-up time with operating voltage U Ʋ...
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9 Supplement CPT-2x CPT-2x - IP68 (25 bar) ≤ 25 ms ≤ 50 ms Dead time ≤ 55 ms ≤ 150 ms Rise time (10 … 90 %) ≤ 80 ms ≤ 200 ms Step response time (ti: 0 s, 10 … 90 %) Damping (63 % of the input variable) 0 … 999 s, adjustable via menu item "Damping" Reference conditions and influencing variables (according to DIN EN 60770-1) Reference conditions according to DIN EN 61298-1 Ʋ...
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9 Supplement Fig. 33: Basic temperature error F at TD 1 : 1 TBasis The basic temperature error in % from the above graphic can increase due to the additional factors, depending on the measuring cell version (factor FMZ) and the Turn Down (factor FTD). The ad- ditional factors are listed in the following tables.
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9 Supplement 0,3 % 0,15 % -40°C -20°C 40°C 60°C 80°C 20°C -0,15 % -0,3 % Fig. 34: Thermal change, current output Long-term stability (according to DIN 16086) Applies to the respective digital signal output (e.g. HART, Profibus PA) as well as to analogue cur- rent output 4 … 20 mA under reference conditions. Specifications refer to the set span. Turn down (TD) is the ratio nominal measuring range/set span. Measuring cell ø...
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9 Supplement Process conditions Process temperature Measuring cell seal Sensor version Standard Extended temperature range VP2/A -20 … +130 °C (-4 … +266 °F) -20 … +150 °C (-4 … +302 °F) A+P 70.16 -40 … +130 °C (-40 … +266 °F) Endura V91A -40 …...
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9 Supplement 80 °C (176 °F) 50 °C (122 °F) 0 °C (32 °F) 100 °C 150 °C -40 °C (212 °F) (302 °F) (-104 °F) -40 °C (-104 °F) Fig. 36: Temperature derating CPT-2x, version up to +150 °C (+302 °F) Process temperature Ambient temperature SIP process temperature (SIP = Sterilization in place)
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9 Supplement Wire cross-section (spring-loaded terminals) Ʋ Massive wire, stranded wire 0.2 … 2.5 mm² (AWG 24 … 14) Ʋ Stranded wire with end sleeve 0.2 … 1.5 mm² (AWG 24 … 16) Electromechanical data - version IP66/IP68 (1 bar) Connection cable, mechanical data Ʋ...
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9 Supplement Materials Ʋ Housing Ʋ Inspection window Polyester foil Functional safety SIL non-reactive Additional output parameter - Electronics temperature Range -40 … +85 °C (-40 … +185 °F) Resolution < 0.1 K Deviation ±3 K Output of the temperature values Ʋ...
9 Supplement Altitude above sea level Ʋ by default up to 2000 m (6562 ft) Ʋ with connected overvoltage protection up to 5000 m (16404 ft) on the master sensor Pollution degree Protection rating (IEC 61010-1) Calculation of the total deviation The total deviation of a pressure transmitter indicates the maximum measurement error to be ex- pected in practice.
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9 Supplement 2. Determination temperature error F = 0.15 % Fig. 37: Determination of the basic temperature error for the above example: F TBasis Measuring cell standard, depending on the accuracy class Measuring cell version 0.05 %, 0.1 % 0.2 % (0.1 bar 0.2 % Factor FMZ Tab.
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9 Supplement Measuring cell ø 28 mm Measuring cell ø 17.5 mm All process fittings Process fitting G½ All measuring ranges Measuring range Time pe- (ISO 228-1) riod 0 … +0.025 bar (0 … +2.5 kPa) One year < 0.05 % x TD < 0.1 % x TD <...
9 Supplement Dimensions Housing ~ 59 mm ~ 116 mm ~ 69 mm (2.32") (4.57") (2.72") ø 80 mm ø 77 mm ø 84 mm (3.15") (3.03") (3.31") M20x1,5 M20x1,5/ M20x1,5/ M20x1,5/ ½ NPT ½ NPT ½ NPT ~ 69 mm ~ 59 mm (2.72") (2.3")
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9 Supplement External housing with IP68 (25 bar) version 82 mm (3.23") 41,6 mm (1.64") 41,6 mm (1.64") 110 mm x 90 mm (4.33" x 3.54") ~ 66 mm (2.60") 90 mm (3.54") 70 mm (2.76") 8 mm (0.12") (0.32") 110 mm x 90 mm (4.33"...
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9 Supplement CPT-2x, threaded fitting not front-flush SW 32 mm SW 27 mm SW 27 mm (1.26") (1.06") (1.06") G½ G½ G½ G¼ ø 3 mm G¼ ( 0.12 ") ø 6 mm ø 17,5 mm ø 17,5 mm ( 0.24 ") ( 0.69 ") ( 0.69 ") SW 27 mm SW 27 mm...
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9 Supplement CPT-2x, threaded fitting front-flush SW 36 mm SW 41 mm SW 27 mm (1.42") (1.61") (1.06") G½ G¾ ø 30 mm ø 18 mm ø 24 mm (1.18") (0.71") (0.95") ø 40 mm ø 27 mm (1.58") (1.06") SW 55 mm SW 46 mm (2.17") (1.81")
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9 Supplement CPT-2x, hygienic fitting SW 46 mm (1.81") ø 48 mm (1.89") ø 64 mm ø 66 mm (2.52 ") (2.60") ø 78 mm (3.07") ø 105 mm (4.13") ø 84 mm ø 78 mm (3.07") ø 92 mm (3.31") ø 92 mm (3.62") (3.62") Fig.
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9 Supplement CPT-2x, extension fitting SW 32 mm SW 36 mm SW 46 mm (1.26") (1.42") (1.81") M30x1,5 M 44 x 1,25 ø 25 mm (0.98") ø 27,4 mm (1.08") ø 24,7 mm (0.97") ø 29,9 mm (1.17") ø 36 mm (1.42") ø...
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9 Supplement CPT-2x, connection acc. to IEC 61518 7/16 - 20 UNF 1/4 - 18 NPT 40 mm 75 mm (1.57") (2.95") 45 mm (1.77") 41 mm (1.63") 65 mm (2.56") Fig. 45: CPT-2x, connection acc. to IEC 61518 Oval flange adapter Top flange For the version with temperature range up to 150 °C/302 °F, the measure of length increases by 28 mm (1.1 in).
9 Supplement Trademark All the brands as well as trade and company names used are property of their lawful proprietor/ originator. WIKA Operating Instructions - Process pressure transmitter CPT-2x...
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INDEX INDEX – Ex d 17 – Standard 17 Adjustment 31, 35, 36 Process pressure measurement 19 – Process pressure 34, 35 – System 30 – Unit 33 Reset 40 Change the language 38 Seal concept 10 Check output signal 48 Service access 43 Connection cable 22 Set display parameters 38...
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