Alpha-InnoTec Solterra Brine WZ S 75H Instruction Manual

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Alpha-InnoTec GmbH

Industriestrasse 3, D-95359 Kasendorf

Tel.: +49 (0)9228 99060

Fax.: +49 (0)9228 990629

www.alpha-innotec.de

e-mail:info@alpha-innotec.de

INSTRUCTION MANUAL

with Product Information

Heat station Brine

This instruction manual is part of the scope of supply and must be handed over to the user of the plant.

Please keep safely and show to authorized service-technicians, if necessary.

WZ S 75H

WZ S 75H/S

The future of heat pumps

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Summary of Contents for Alpha-InnoTec Solterra Brine WZ S 75H

Page 1 Alpha-InnoTec GmbH Industriestrasse 3, D-95359 Kasendorf The future of heat pumps Tel.: +49 (0)9228 99060 Fax.: +49 (0)9228 990629 www.alpha-innotec.de e-mail:info@alpha-innotec.de INSTRUCTION MANUAL with Product Information Heat station Brine WZ S 75H WZ S 75H/S This instruction manual is part of the scope of supply and must be handed over to the user of the plant.
Page 2: Table Of Contents
TABLE OF CONTENTS SAFETY REGULATIONS In general, the following recommendations are referred to in Page this instruction manual. Safety Regulations Scope of Supply / General Safety instructions. Important! Please Transport observe! Installation Please observe advice referring to function and operating method! Installation Plan Reference to instruction manual of the Assembly Module Box...
Page 3: Scope Of Supply / General
SCOPE OF SUPPLY / GENERAL General Scope of Supply • Compact device with module box Operating Range • Integrated heat pump and heating installation controller The heat pump is designed exclusively for the heating of (during the transport, the outdoor temperature sensor is heating circuit water and domestic hot water.
Page 4: Transport
TRANSPORT Remove the plastic sheeting. Take the module box and the ac- Transport with Lift Truck cessories off the pallet. To avoid transportation damage, the heat pump should be Module box unpacked: transported with a lift truck, in packed condition, on a wooden pallet.
Page 5 TRANSPORT Lift the front panel: Transport with the pallet truck We recommend to lift the front plate (weight reduction). Put the heat pump on the pallet truck with open front plate and transport it to the installation site. Note: transport with the pallet truck is admissible only at the rear side.
Page 6: Installation
INSTALLATION Installation The heat pump must be installed on a sustainable and horizontal underground. Small unevennesses may be levelled by the enclosed stands. The installation site must be frost-proof and dry. The heat pump must not be installed on a PUR boiler platform.
Page 7: Installation Plan
INSTALLATION PLAN Version 2 Version 1 Oberkante Fertigfußboden Bord supérieur sol Upper edge finished floor -schraffierte Fläche Freiraum für funktionsnotwendiges Zubehör -surface hachure section pour accessoires nécessaire > 20 > 20 pour le bon fonctionnement -hatched section clear area for necessary accessories for operating >...
Page 8: Assembly Module Box
ASSEMBLY MODULE BOX To avoid damage, the module box must not be inclined Installation of the module box by more than 45° during the transportation! Before ﬁ tting in the module box, take out the two ﬂ exible rein- forced tubes for the heat source. Lift the two rear rubber feet above the front edge of the centering sheet steel in the casing bottom to be able to ﬁ...
Page 9: Connection Heating Circuit
CONNECTION HEATING CIRCUIT Connection of the enclosed tubes: Heating circuit water supply point First of all, connect the heating circuit water circuit to ensure bet- HYDRAULIC CONNECTION POINTS AT THE MODULE BOX ter accessibility . The two ﬂ exible reinforced tubes for connection to the heating cir- Heat source inlet Heating circuit water outlet cuit are inside the device.
Page 10: Connection Brine Circuit
CONNECTION BRINE CIRCUIT The connection to the heat source installation (brine circuit) is possible at the right hand or left hand device side (optional). LEFT HAND brine tube laying Brine-inlet Brine-outlet Ansicht von oben im Schnitt: RIGHT HAND brine tube laying Brine-inlet Brine-outlet Ansicht von oben...
Page 11 CONNECTION BRINE CIRCUIT The connection to the piping of the brine circuit must be carried Tighten the screwings of the tube connections with a spanner. out by the ﬂ exible tubes delivered with the unit. Note the correct inlet- and outlet-side of the brine circuit and use the enclosed washers! First of all, the circular blanks of the tube ducts must be removed on the chosen connection side.
Page 12: Hydraulic Systems / Electrics
HYDRAULIC SYSTEMS / ELECTRICS Open the 4 corner ball valves after having Connection of electrics: tightened them at the module box. Push the 3 electric attaching plugs in the plug connections (at the bottom side of the intermediate bottom). Open the ball valve anticlockwise (90°) with a spanner. Ball valve closed Ball valve open (slot longitudinal axis)
Page 13: Assembly Groups Heat Station
ASSEMBLY GROUPS OF THE HEAT STATION Impressed-current anode under the cap in the top Ducts for electric cables / sensor cables 3-way-switching valve Switch box Heating / domestic hot water Circulating pump Heating / domestic hot water Sanitary hot water storage Pressure differential valve temperature sensor sanitary hot waters torage...
Page 14: Connections Heat Station
CONNECTIONS HEAT STATION Connection to the heating system The domestic hot water storage is integrated. The heating side connection is on the top of the device. Heating circuit water-Inlet (Return) Please note the following on the heating side: Impressed-current anode •...
Page 15 HYDRAULIC SCHEMATIC Heat station brine, single source operation, 1 heating circuit, domestic water heating and passive cooling Domestic hot water tank Refrigeration system module box, removable Integral within heat station 1) Heat pump with ﬂ ow and return sensor for the heating system 27) Immersion heater for heating and domestic hot water 2) Radiator or ﬂ...
Page 16: Hydraulic Schematics
HYDRAULIC SCHEMATICS Single room temperature control, Heat station brine, with cooling kit suitable for heating and cooling Dew point guard - accessory (optional) Integral within the coo- Antifreeze ling kit (accessory) thermostat + 5°C Domestic hot water tank Refrigeration system module box, removable Integral within heat station 1) Heat pump with ﬂ...
Page 17: System Venting
SYSTEM VENTING The installation must be completely VENTED before The cutoffs above the heat station or at the ﬂ oor heating dis- tributor must be closed to allow ﬂ ushing of the internal heating the start-up. A scavenging ball valve is integrated in circuit.
Page 18: Installation Power Supply
INSTALLATION POWER SUPPLY Installation and electric works must be carried out Screw off the cover plate: by competent persons and in accordance with all safety and IEE* regulations. *IEE – Institute of Electrical Engineers Please secure right-hand rotating ﬁ eld of the load supply. The supply of the heat pump must be equipped with an all-pole switching-off with minimum 3 mm contact opening distance and a 3-pole overload release.
Page 19 INSTALLATION POWER SUPPLY In the switch room WZ S 75H/S: Terminal strips for the connection of working stress and control voltage (see terminal connection diagram). Control Compressor 1PE soft starter Supplementary heating 1NPE N / PE After ﬁ nishing the electric installation, the switch room covering must be reassembled and the device must be closed.
Page 20: Wz S 75H
INSTALLATION POWER SUPPLY / TERMINAL CONNECTION DIAGRAMM WZ S 75H 400V / 3ph external return sensor outside sensor sanitary hot water sonsor/-thermostat(accessories) sensor mixer1/( accessories remote setting control accessories room station / accessories charge- Mixer1 Closed /discharge Mixer 1 Open heatgenerator2 / collector fault mixer second...
Page 21: Wz S 75H/S
INSTALLATION POWER SUPPLY / TERMINAL CONNECTION DIAGRAMM WZ S 75H/S 230V / 1ph external return sensor outside sensor sanitary hot water sonsor/-thermostat(accessories) sensor mixer1/( accessories remote setting control accessories room station / accessories charge- Mixer1 Closed /discharge Mixer 1 Open heatgenerator2 / collector fault mixer second...
Page 22: Operating Element
THE OPERATING ELEMENT The operating element For fastening the screen, no tools is stored in the subpackage: are needed! The screen can be attached to the front panel without any screws. Attach the screen to the lowest ﬁ xing lugs.. Secure the LOCK-NOZZLES on Hang up the operating element in the two square...
Page 23: Start Up / Maintenance / Trouble Shooting
START UP / MAINTENANCE / TROUBLE SHOOTING Sanitary hot water storage Start up The domestic hot water storage must be installed in a The heat pump will be started by the heat pump controller; the frost-proof room with short leads. start up is to be carried out by a competent person.
Page 24: Technical Details
TECHNISCHE DATEN / TECHNICAL DETAILS V.813160 Wärmepumpenart / Type / Type Konformität / Conformity / Conformément à Aufstellung / Installation / Montage Schutzart / protection / protection Leistungsdaten / Performance Data / Données de puissance Heizleistung COP bei / Heating power COP / Puissance calorifique COP à B0/W35 B0/W50 B-5/W35...
Page 25 DETAILS TECHNIQUES WZ S75H WZ S75H/S Sole / Wasser - brine / water - eau glycolée / eau Innen / inside / intétieur IP24 IP24 nach / acc.to / d'après EN255 kW/- 8,3 / 4,4 8,2 / 4,1 nach / acc.to / d'après EN255 kW/- 7,2 / 29 6,7 / 2,7...
Page 26: Heating Output, Cop
HEIZLEISTUNG / HEATING OUTPUT, POWER CONSUMPTION / PUISSANCE CALORIFIQUE, PUISSANCE CONSOMMEE - COP WZ S 75H/S V.811151 Heizleistung (kW) / Heating Power / Puissance calorifique Vorlauf / Forerun / Aller 35°C Vorlauf / Forerun / Aller 50°C Vorlauf / Forerun / Aller 65°C Soletemperatur (°...
Page 27: Cooling Capacity
KÄLTELEISTUNG / COOLING CAPACITY / CAPACITÉ FRIGORIFIQUE WZ S 75H/S V.811151 Heizleistung (kW) / Heating Power / Puissance calorifique Vorlauf / Forerun / Aller 35°C Vorlauf / Forerun / Aller 50°C Vorlauf / Forerun / Aller 65°C Soletemperatur (° C) / brine temperature / Température entrée primaire (° C) Leistungsaufnahme (kW) / Power consumption / COP / Coeffient of permance coeficient de performance sans circulateur...
Page 28: Pressure Drop Curves
DRUCKVERLUST / PRESSURE DROP CURVES COURBE DE PERTE DE PRESSION - WZ S 75H/S V.812128 Freie Pressung (bar) / Pressure drop curves / Courbe de perte de freie Pressung Heizung / pressure drop heating / pressage libre de chauffage freie Pressung Kollektor / pressure drop collector / pressage libre de Heiz-/Brauchwasser - Solevolumenstrom (m /h) / Flow rate heating - sanitary hot water / brine (m³/h) /...
Page 29: View Plan
VIEW PLAN V.819226 Seitenansicht Seitenansicht Vorderansicht von links von rechts Vue de face Vue sur la gauche Vue sur la droite Front view View from the left View from the right Sicherheitsbaugruppe im Beipack Dispositifs de sécurité ci-inclus Safety components included <...
Page 30 LEGEND / CIRCUIT DIAGRAM PART Legende zu Stromlaufplan circuit diagram schéma electrique WZ S Optokoppler Fremdanodenstrom photocoupler external current optocoupleur courant exterieur Schütz Verdichter 1 contactor compressor 1 contacteur compresseur 1 Schütz Zusatzheizung contactor suppl. heating contacteur suppl. cahuffage Betriebskondensator Verdichter 1 operating condenser compressor 1 condensatuer D'operation compresseur 1 Kodierung Wärmepumpe...
Page 31: Wz S 75H
400V / 3ph CIRCUIT DIAGRAM PART 1 WZ S 75H V.817238 830133GB/151111 - Subject to Technical Modiﬁ cations -...
Page 32 CIRCUIT DIAGRAM PART 2 400V / 3ph WZ S 75H V.817238 Subject to Technical Modiﬁ cations 830133GB/151111...
Page 33 400V / 3ph CIRCUIT DIAGRAM PART 3 WZ S 75H V.817238 830133GB/151111 - Subject to Technical Modiﬁ cations -...
Page 34 CIRCUIT DIAGRAM PART 4 400V / 3ph WZ S 75H V.817238 Subject to Technical Modiﬁ cations 830133GB/151111...
Page 35: Wz S 75H/S
230V / 1ph CIRCUIT DIAGRAM PART 1 WZ S 75H/S V.817249 830133GB/151111 - Subject to Technical Modiﬁ cations -...
Page 36 CIRCUIT DIAGRAM PART 2 230V / 1ph WZ S 75H/S V.817249 Subject to Technical Modiﬁ cations 830133GB/151111...
Page 37 230V / 1ph CIRCUIT DIAGRAM PART 3 WZ S 75H/S V.817249 830133GB/151111 - Subject to Technical Modiﬁ cations -...
Page 38 CIRCUIT DIAGRAM PART 4 230V / 1ph WZ S 75H/S V.817249 Subject to Technical Modiﬁ cations 830133GB/151111...
Page 39 830133GB/151111 - Subject to Technical Modiﬁ cations -...
Page 40: Ec-Declaration Of Conformity
EC Declaration of Conformity The undersigned hereby confirms that the device(s) referred to hereinafter - in the execution launched by us - complies / comply with the harmonized EC-directives, EC-safety standards and product-specific EC-standards. In case of a modification of the device(s) not agreed with us, this declaration is no more valid. Designation of the device(s): EC-directives Brine/water-heat pumps...
Page 41: Guarantee Conditions
EG-Konformitätserklärung Der Unterzeichnete bestätigt, daß das (die) nachfolgend bezeichnete(n) Gerät(e) in der von uns in Verkehr gebrachten Ausführung die Anforderungen der harmonisierten EG-Richtlinien, EG- Sicherheitsstandards und produktspezifischen EG-Standards erfüllt. Bei einer nicht mit uns abgestimmten Änderung des (der) Gerät(e)s verliert diese Erklärung ihre Gültigkeit Bezeichnung der (des) Geräte(s): EG-Richtlinien...
Page 42: Notice Of Completion
NOTICE OF COMPLETION FAX TO □ > AFTER-SALES-SERVICE PARTNER I R E L A N D: +44 28 80 76 08 68 □ > AFTER-SALES-SERVICE PARTNER SCOTL A N D: +44 8700 801020 □ > AFTER-SALES-SERVICE PARTNER E N G L A N D / W A L E S: +44 13 73 82 64 44 __________________________________________________________________________________________________________________ NOTICE OF COMPLETION (NOC) AND REQUEST FOR START-UP BY MANUFACTURER...
Page 43 CHECK-LIST / NOTICE OF COMPLETION FOR HEAT PUMP INSTALLATION Heat Source Air □ Ducts connected and impenetrable o.k. □ Weather protective louvres installed o.k. □ Direction of fan rotation o.k. Heat Source Brine or Water □ Heat source volume rate (3) o.k.
Page 44 Alpha-InnoTec GmbH Industriestrasse 3 The future of heatpumps D-95359 Kasendorf Tel.: +49 (0)9228 9906 0 Fax.: +49 (0)9228 9906 29 e-mail: info@alpha-innotec.de www.alpha-innotec.com Certified Quality SCOTLAND ENGLAND / WALES In view of offering the heat pump Renewable Energy Options Ltd.

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Solterra brine wz s 75h/s