Humphree LIGHTNING L300 Installation Manual
Interceptor
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- Installation manual (67 pages) ,
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Summary of Contents for Humphree LIGHTNING L300
- Page 1 INSTALLATION MANUAL INTERCEPTOR L AN GUAGE: ENGLI S H DO C N O: 0 3 2 2 1 0 - 0 1...
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Page 2: Table Of Contents
TABL E O F CON TENTS COPYRIGHT © HUMPHREE 2023. All rights reserved. No part of this document may be reproduced in any form without permission from the publisher. 1 S AF ETY I NFO R M AT I O N 1.1 WAR N I NG S A ND I M P ORTANT NOT I C ES... -
Page 3: Af Ety I Nfo R M At I O N
8 . 2 I NSTAL L ATIO N OPT ION S Please read the manual carefully before installing or operating the Humphree 8 . 3 MOUNT T HE CO N TR OL PA N N E L OPT I O N 1 system. -
Page 4: About This Manual
The system must not be used for purposes other than the intended usage. 2.2 Intended Audience 3.2 CHINE INTERCEPTOR MODELS This manual is aimed at the installer of the LIGHTNING by Humphree system, including ship-builders, and other authorized workshops with qualified personnel. L300C The following installation instructions are intended for professionals only. -
Page 5: System Overview
CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 3.3 SYSTEM OVERVIEW 3.4 COMPONENTS 2x INTERCEPTOR CONTROL UNIT CONTROL PANEL CABLE 2x INTERCEPTOR BRACKET CONTROL PANEL CABLE N OT E! CHINE ONLY: 2x INTERCEPTOR BRACKET ADD-ON NMEA DROP CABLE 2x CABLE COVER DRILL TEMPLATES •... -
Page 6: R E Qu I R E D To Ols
CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 4. INTERCEPTOR MOUNTING GUIDELINES 3.5 REQUIRED TOOLS (FOR GRP HULLS) 4.1 STANDARD INTERCEPTOR MODELS (L300, L450) ALLEN KEY: ANTI-CORROSIVE COMPMOUND RECOMMENDED Ø 6 mm The interceptor will work correctly. COUNTERSINK MARINE SEALANT HOLE SAW: Ø... -
Page 7: For Stern Drives / Outboards
CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 4.2 FOR STERN DRIVES / OUTBOARDS 4.3 CHINE MODELS - L300C & L450C (CHINE ONLY) Mount the interceptor so that it does not disturb the water flow from the propeller. RECOMMENDED Hull example 2: NOT ACCEPTABLE... -
Page 8: Interceptor Placement
CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 4.4 INTERCEPTOR PLACEMENT 4.4.3 INTERCEPTOR PLACEMENT WHEN THE TRANSOM ANGLE IS KNOWN If the transom angle is known, place the interceptor according to the following 4.4.1 VERTICAL TRANSOM table: For vertical transoms, place the interceptor level with the hull bottom. Transom Angle (a) Placement above the hull bottom (p) 0°... - Page 9 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 4.5 INTERCEPTOR BLADE ADJUSTMENT (CHINE ONLY) PLACE THE INTERCEPTOR AGAINST THE TRANSOM and move it down until the front touches the boards. IMPORTANT! Chine models require a chine add-on to the interceptor bracket. •...
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Page 10: Preparations
CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 5. PREPARATIONS CHINE TYPE 2 TWO PERSONS ARE RECOMMENDED to effectively mount the interceptor on the transom. RECOMMENDED ACCEPTABLE IMPORTANT! TRANSOM REQUIREMENTS: • Transom thickness must be between 10-70mm to fit the cable gland. •... - Page 11 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE SAND THE SURFACE where the interceptor will be mounted to improve the CHECK THE FLATNESS of the transom surface: the surface must not exceed adhesion of the sealand. 1-2 mm. CHECK THAT THERE ARE NO OBSTACLES that can block the cable gland.
- Page 12 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE USE THE DRILL TEMPLATE to correctly mark the positions of the holes. IMPORTANT! Drill the following holes at a 90° angle from the transom. VERTICAL TRANSOM 90° ANGLED TRANSOM IF THE CABLE GLAND HOLE IS PLACED OUTSIDE THE INTERCEPTOR: •...
- Page 13 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE USE A COUNTERSINK on the marked holes. DRILL THE CABLE GLAND HOLE with a Ø 28mm hole saw. IMPORTANT! Drill with care to ensure that the gel coat stays intact. Ø28 mm DRILL THE OTHER HOLES with a 5 mm drill.
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Page 14: Mount The Interceptor Bracket
CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 6. MOUNT THE INTERCEPTOR 6.1 MOUNT THE INTERCEPTOR BRACKET INSERT THE SCREWS (6.3 mm) to fasten the interceptor bracket. APPLY MARINE SEALANT to the interceptor bracket holes. TIGHTEN THE SCREWS to 10Nm using a torque wrench. APPLY MARINE SEALANT to the back of the interceptor bracket as shown in the following diagram:... - Page 15 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 6.2 MOUNT THE INTERCEPTOR BRACKET (CHINE ONLY) APPLY MARINE SEALANT to the back of the interceptor bracket and chine add-on as shown in the following diagram: APPLY MARINE SEALANT to the interceptor bracket holes. ATTACH THE CHINE ADD-ON to the interceptor: •...
- Page 16 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 6. MOUNT THE INTERCEPTOR TIGHTEN THE SCREWS to 10Nm using a torque wrench. 6.3 MOUNT THE INTERCEPTOR MOVE THE CABLE GLAND along the cable, away from the interceptor. REMOVE THE NUT from the cable. NOTE ! Make sure the O-ring stays in place.
- Page 17 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE APPLY MARINE SEALANT on the cable gland. TIGHTEN THE CABLE GLAND NUT by doing the following: • Use a 34 mm wrench to tighen the nut to 10 Nm. • Use a 22 mm wrench to hold the cable gland still while tighening the nut.
- Page 18 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE APPLY MARINE SEALANT in the grooves on the back of the interceptor. APPLY AN ANTI-CORROSIVE COMPOUND (Tef-Gel) on the M8 bolts. ATTACH THE INTERCEPTOR to the grooves on the back of the interceptor. NOTE! APPLY MARINE SEALANT to the back of the M8 bolt heads.
- Page 19 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE APPLY MARINE SEALANT inside the holes. INSERT THE M8 BOLTS after holding the interceptor in place. TIGHTEN THE M8 BOLTS to 10 Nm with a torque wrench. INSERT THE 6.3 MM SCREWS.
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Page 20: Adj Ust T H E Cab L E Gl And 6 . 4 M Ou Nt T He Cab L E Cove R
CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 6. MOUNT THE INTERCEPTOR TIGHTEN THE SCREWS to 10 Nm with a torque wrench. 6.3 ADJUST THE CABLE GLAND PULL THE CABLE TIGHTLY. INSIDE THE BOAT PULL THE CABLE REMOVE THE GLAND NUT from the cable gland. INSIDE THE BOAT... - Page 21 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 6. MOUNT THE INTERCEPTOR 6.4 MOUNT THE CABLE COVER (OPTIONAL) PUSH THE RUBBER SEAL all the way into the cable gland. INSIDE THE BOAT TIGHTEN THE CABLE to the interceptor from inside of the boat. TIGHTEN THE CABLE GLAND with a 20 mm wrench.
- Page 22 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE PLACE THE CABLE COVER on top of the cable. CUT THE CABLE COVER. NOTE! Do not saw the Cable Cover all the say through: Leave a 5-10 mm allowance on the Cable Cover sides to secure the Cable Cover to the Interceptor, as shown in Step 4.
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Page 23: Con T R O L Uni T Pl Ac E M E Nt
CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 7. MOUNT THE CONTROL UNIT DRILL FOUR HOLES along the side of the cable cover. 7.1 CONTROL UNIT PLACEMENT GUIDELINES 7.1.1 DEFAULT ORIENTATION Place the Control Unit on the inside of the transom, facing the bow of the boat. STARBOARD 7.1.2 ALTERNATIVE ORIENTATIONS There are 24 alternative ways to place the Control Unit on the boat: if the Control... - Page 24 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 7.2 MOUNT THE CONTROL UNIT INSERT THE SCREWS (four 25 mm screws) by hand. USE THE CONTROL UNIT DRILL TEMPLATE to correctly mark the positions of the holes. IMPORTANT! Make sure that the Control Unit is securely fastened to the boat! DRILL THE FOUR HOLES with a 3.5 mm power drill.
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Page 25: Oun T T He Con T R O L Pan Ne L
PORTRAIT LANDSCAPE N OTE! FOR LANDSCAPE PLACENT OF THE CONTROL PANEL: • Place the control panel with the HUMPHREE logo facing the steering INSTALLATION OPTION 2 wheel. • Landscape orientation requires a Control Panel display setup. See the Lightning Setup Manual for instructions more information. - Page 26 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 8.3 MOUNT THE CONTROL PANEL OPTION 1 DRILL FOUR HOLES using a 2.5 mm power drill. USE THE CONTROL PANEL DRILL TEMPLATE to correctly mark the positions of the holes. USE A HOLE SAW to make a 70 mm diameter hole.
- Page 27 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE ROUTE THE CABLES through the large hole. REMOVE THE PLASTIC COVER from the foam seal. REMOVE THE FRAME from the Control Panel. PLACE THE FOAM SEAL on the back of the Control Panel.
- Page 28 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE CONNECT THE CABLES to the Control Panel according to the following INSERT FOUR SCREWS (2.9 x13 mm) into the holes. diagram: CONTROL UNIT CONTROL UNIT (LCU) (LCU) KEY SWITCH / EXTBUS PLACE THE CONTROL PANEL in the hole.
- Page 29 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 8.4 MOUNT THE CONTROL PANEL OPTION 2 MARK THE DRILL HOLES on the underside of the surface: use the cut hole and the Control Pannel Drill Template as guides to correctly mark the holes. USE THE CONTROL PANEL DRILL TEMPLATE to correctly mark the control panel hole.
- Page 30 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE REMOVE THE PLASTIC COVER from the foam seal frame. REMOVE THE FRAME from the Control Panel. SEPARATE THE FRAME part of the foam seal. PLACE THE FOAM SEAL on the around the edges of the control panel.
- Page 31 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE CONNECT THE CABLES to the Control Panel according to the following PLACE THE CONTROL PANEL INTO THE HOLE from below: the display of the diagram: Control Panel should be flush against the surface. CONTROL UNIT CONTROL UNIT (LCU)
- Page 32 CHAPTER NUMBER AND CHAPTER TITLE CHAPTER NUMBER AND CHAPTER TITLE 9. WIRING DIAGRAM COMPONENTS: 1. In tercep tors IP CODE: IP68 2 . Lig h tn i n g Con trol Un it (LCU) IP CODE: IP67 3. Lig h tn i n g Con trol Pan e l (LC P) •...
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