Incon TS-550 evo Installation Manual

Fuel management system

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TS-550/5000 evo

Fuel Management System

Installation Guide

Manual #

Revision

Date

Changes from Previous Revision

000-2170

June 2019

Added new control drawings 000-1722_015_01_1814098 and

000-1722_015_02_1446163

Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA

Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com

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Summary of Contents for Incon TS-550 evo

Page 1 TS-550/5000 evo ® Fuel Management System Installation Guide Manual # Revision Date Changes from Previous Revision 000-2170 June 2019 Added new control drawings 000-1722_015_01_1814098 and 000-1722_015_02_1446163 Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com...
Page 2: Important Safety Messages
Important Safety Messages Franklin Fueling Systems equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel fuel. Installing or working on this equipment means working in an environment in which these highly flammable liquids may be present. Working in such a hazardous environment presents a risk of severe injury or death if these instructions and standard industry practices are not followed.
Page 3: Notice
Fueling Systems assumes no liability for errors or omissions, or for any damages, direct or consequential, that may result from the use of this document or the equipment that it describes. Trademarks INCON , TS-5 Series , TS-550 evo, TS-5000 evo , System Sentinel , SCALD , Brite , BriteBox...
Page 4: Table Of Contents
Contents Important Safety Messages ...................... 2 Notice ............................3 Trademarks ..........................3 Inspection of Materials ......................3 Return Shipping Charges........................ Contacting Franklin Fueling Systems (FFS)..................Introduction ..........................5 Certified Installer/Service Person ....................Station Owner/Operator ......................... Abbreviations & Acronyms......................Related Documentation.
Page 5: Introduction
Introduction This manual contains installation and site preparation instructions for Franklin Fueling Systems’ TS-550 evo and TS-5000 evo consoles. Overall safety issues, troubleshooting information, warranty, service, and return policies, as defined in this manual, must be followed. Please read this entire manual carefully. Failure to follow the instructions in this manual may result in faulty operation, equipment damage, injury or death.
Page 6 • 12 4-20mA outputs & 24 AC/DC Inputs (or three Input & Output Modules) TS-550 evo Example Station: If your station has 8 Submersible Pumps, 12 Tanks, 8 Lines and 24 Sensors, you could control all of it with your FFS TS- 550 evo and six plug-in modules: a Relay Module, a Probe Module, an Analog Input Module, an AC Input Module and two Sensor Modules.
Page 7: Standard Installation Materials
Standard Installation Materials Recommended standard materials should be selected and installed per all applicable local, state and federal codes governing the installation of this product and its associated systems. Please see the corresponding console / module wiring section or the associated devices section of this manual for complete installation details. Cables Required for Liquid Level Probes, and 4-20 mA Sensors Use cables and wires compliant with national and local codes.
Page 8: Console Installation
Thread Sealant (UL Classified) Use a non-hardening, “stay-soft,” thread sealant, or equivalent, to seal and waterproof all tank riser pipe threads. In addition, the thread sealant (or “pipe dope” as it is commonly known) should al so be chemically non-reactive to the product in the tank(s).
Page 9: Ts-550/5000 Evo Dimensions And Operating Parameters
The TS-550/5000 evo has conduit knockouts and communication ports located on the bottom of the unit. Use the diagram below to help you mount the console appropriately. Figure 1: TS-550 evo and TS-5000 evo Dimensions Console Operating Parameters Line Voltage: 115/230 V~ +15%, -10% Frequency &...
Page 10: Communication Ports
Communication Ports The TS-550 / 5000 evo console has several communication ports that can be used to communicate with various devices. The communication ports can be used for a wide variety of applications: to connect the console to a computer network, to print reports on an external printer or to fax reports via the optional internal fax/modem.
Page 11: Wiring The Console & Modules
Wiring the Console & Modules Controller Module (CM) Power Supply Module (PS) Conduit must only enter the console enclosure through the designated knockouts as shown below in Figure 3. Non-Intrinsically Intrinsically Safe Safe Knockouts Knockouts Non-IS IS Modules (blue) Modules (red) (front view with cover removed) CAN H CAN L...
Page 12: Controller Module (Cm)
Controller Module (CM) The Controller Module (CM) is a non-intrinsically safe module that acts like the brain of your console. The CM handles all of the communication between the modules and then sends that information to your output devices. You can use the LCD touch screen LCD or external printer (depending on model and configuration) as output devices to communicate with your system.
Page 13: Power Supply Module (Ps)
At the electrical power panel, use or install a 20 amp circuit breaker — this breaker should be dedicated to only supplying power to the TS-550/5000 evo console. Mark this circuit “TS-550 evo or TS-5000 evo console [power] - ONLY” on the circuit label (at the back of the electrical power panel door).
Page 14 MAIN Power Supply Module PUMP #1 LIGHTS 10A 2P-20A 4 COOLER 15A TANK 20A SENTINEL - Circuit Assignment Label - POWER Electrical Power Panel Door (back side view) Electrical Power Panel (shown with cover removed) N/L2 Black (L1-line) Wire, 14 AWG (1.6 mm) Min. White (L2-neutral) Wire, 14 AWG (1.6 mm) Min.
Page 15: Relay Output Wiring (Optional)
Power Supply Module Enlarged View of Power Supply Module’s Relay Outputs POWER N/L2 Suggest Use - Optional: INCON TS-RA1 (or TS-RA2) & TS-RK Remote tank overfill alarm outputs. RELAY OUTPUTS See the appropriate manuals for further details. Remote/External Alarm Outputs...
Page 16 Non-Standard Power Requirements The console’s power must be maintained on a power transfer supply for emergency backup generator applications. In addition, the TS-550 / 5000 evo series’ line power must be supplied through a UPS (Uninterruptible Power Supply). See Figure 9 for emergency generator applications. Programming &...
Page 17: Relay Module (Rly)
Relay Module (RLY) The RLY is a non-intrinsically safe module that has 8 identical Form C output Relay Module Specifications channels. Each channel has a fuse and three terminals. Each channel can be configured as NO or NC with the power off by wiring to the appropriate Number of Channels: 8 Form C terminals.
Page 18: Ac Input Module (Aci)
AC Input Module (ACI) The ACI is a non-intrinsically safe module that has 12 identical optically AC Input Module Specifications isolated AC input channels that can be used for dispenser hook isolation, Number of Channels: 12 optically isolated vapor processor input, or as generic AC inputs. The TS-550/5000 evo Input Voltage Rating: 110 –...
Page 19: Input/Output Module (Io)
Input/Output Module (IO) The Input / Output Module is a non-intrinsically safe module that provides IO Module Specifications eight separate AC or DC voltage inputs that can range from 0 to 240 volts. In Number of Channels: 8 optically isolated inputs addition to the AC / DC inputs, the IO module also includes four 4-20mA signal 4 analog outputs outputs.
Page 20: Amp Relay Module (10Arly)
10 Amp Relay Module (10ARLY) The 10 Amp Relay Module is a non-intrinsically safe module that has 6 10 Amp Relay Module Specifications identical Form C output channels. Each channel has a fuse and three Number of Channels: 6 Form C terminals.
Page 21: 4-20Ma Exp Analog Input Module (420Exp)
4-20mA EXP Analog Input Module (420EXP) The 420EXP has 8 identical channels for loop powered non-IS EXP Analog Input Module Specifications sensors with a 4-20 mA interface. The TS-550/5000 evo series can Number of Channels: support up to 24 inputs (3 modules total including 420IB models Loop Power 24 Volts with 8 inputs each) depending on available space in your console.
Page 22: Intrinsically Safe Module Wiring
Intrinsically Safe Module Wiring Always lock out and tag electrical circuit breakers while installing or servicing this equipment and any related equipment. A potentially lethal electrical shock hazard and the possibility of an Danger explosion or fire from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing.
Page 23: Probe Module (Prb)
Probe Module (PRB) The Probe Module (PRB) gathers data from probes and presents Probe Module Specifications that information to the Controller Module (CM) for use in inventory Number of Channels: 12 reconciliation and reports. Each PRB can accomodate 12 probes Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA and the system as a whole can accept a total of 36 probes (3...
Page 24: 2-Wire Sensor Module (2Wsns)
2-Wire Sensor Module (2WSNS) The 2-Wire Sensor Module (2WSNS) is designed to accept 12 2-Wire Sensor Module sensor inputs per module, and the system as a whole can accept Number of Channels: 12 a total of 36 sensors (3 modules with 12 inputs each). The 2WSNS Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA only supports standard sensors, and does not accept inputs from...
Page 25: 3-Wire Sensor Module (3Wsns)
3-Wire Sensor Module (3WSNS) 3-Wire Sensor Module The 3-Wire Sensor Module (3WSNS) is designed to accept 8 sensor inputs per module, and the system as a whole can accept Number of Channels: 8 a total of 24 sensors (3 modules with 8 inputs each). The 3WSNS Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA can support standard sensors and...
Page 26: 4-20Ma Analog Input Module (420Ib)
4-20mA Analog Input Module (420IB) Analog Input Module Specifications The Analog Input Module has 8 identical channels for loop powered IS sensors with a 4-20 mA interface. The TS-550/5000 evo Number of Channels: 8 series can support up to 24 inputs (3 modules with 8 inputs Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA each) depending on available space in your console.
Page 27: Control Drawing
Control Drawing...
Page 29: Warranty
Warranty For information concerning Franklin Fueling Systems’s warranties, please refer to the Franklin Fueling Systems Fuel Management Systems Warranty Policy (P/N 000-1124). Warranty Registration After installation, make sure to return the Warranty Registration form to Franklin Fueling Systems. This form validates the warranty as stated in Franklin Fueling Systems document 000-1124.
Page 30: Specifications
Specifications The TS-550/5000 evo console must be mounted in a location where explosive or flammable vapors Warning are not present, otherwise an explosion hazard will be created which can result in severe injury, death, serious property damage and/or environmental contamination. Intrinsically Safe Modules Console 2-Wire Sensor Module...
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Ts-5000 evo