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Related Manuals for TILLOTSON T4 Series
Summary of Contents for TILLOTSON T4 Series
- Page 1 ASSEMBLY GUIDELINES sales@tillotson.ie www.tillotson.ie...
- Page 2 Introduction Congratulations on purchasing a Tillotson T4 Kart package! This document has been prepared to provide the necessary information on how to assemble the Tillotson T4 Kart from the box including what tools and equipment are required. Items Required for T4 Kart Build:...
- Page 3 Assembly 1. Take all items from the T4 packaging and identify each item supplied. 2. It is recommended to start by fitting the axle first. Slide the axle in from the right hand side, fitting the Sprocket Carrier (with sprocket and chain) and Brake Disc in the correct position and ensure the axle is fitted the correct orientation so the keyway lines up to the brake disc / sprocket carrier and not in reverse.
- Page 4 3. Set the position of the two Rear Hubs. Recommended Rear width with wheels mounted is 139-140cm. 4. Mount the seat: Cable Tie a flat section of Timber or another material to the underside of the frame so the seat is resting on the timber. This makes the bottom of the seat flush and level to the lower chassis rail.
- Page 5 5. Mount the Steering Column, Steering Wheel and Nasseau Panel brackets. 6. Mount the Stub Axles (Central Position) and Steering Track Rods (Centre hole on the stub axle and bottom hole on the steering column). 7. Track the front-end geometry. 8.
- Page 6 9. Mount the Brake Cable to Master Cylinder. 10. Mount the side and front rails followed by the KG bodywork using the bolts and springs provided. 11. Mount the rear Bumper Section using the bumper kit supplied.
- Page 7 12. Mount Tyres to Wheels and pump until Popped. Set Pressures in the recommended range from 12-18Psi. 13. Engine Assembly: Mount the exhaust by tightening the two 13mm Nuts first / then insert the bolt and spacer to tighten the exhaust support arm. USE LOCTITE ON SUPPORT BOLT. 14.
- Page 8 17. Mount Tillotson HW Carburettor: check Jet Settings using the Tillotson Quickjet tool. L: 1T 45mins H: 1T 18. Mount Air Filter 19. Mount the Engine Mount to the base of the 225RS engine. 20. Fill Engine with 500mL of Tillotson T4 Racing Oil 21.
- Page 9 27. Mount Tyres 28. Fit the Tillotson Racing Decals to the T4 Kart using heat gun if necessary to soften the material 29. Double check each nut and bolt is tight 30.
- Page 10 Drain the oil when hot so it can easily transport any particles. 7. Re-fill 500mL of Tillotson Racing oil into the engine and you are race ready.
- Page 11 Enquiries For sales enquiries relating to the sales@tillotson.ie Tillotson T4 Series please contact: Tillotson Ltd Clash Indistrial Estate – Tralee – Ireland +353.66.716.2500 www.facebook.com/tillotsonracing www.tillotson.ie...
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