PAXSTER L6e-BU Operating Instructions Manual
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PAXSTER L6e-BU Operating Instructions Manual

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Paxster AS
OPERATING INSTRUCTIONS
Applicable for all Paxster vehicles Gen 2.2
Rev: 04 – 02.03.2023

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Summary of Contents for PAXSTER L6e-BU

  • Page 1 Paxster AS OPERATING INSTRUCTIONS Applicable for all Paxster vehicles Gen 2.2 Rev: 04 – 02.03.2023...
  • Page 2 Paxster model. Our vehicles are subject to ongoing development. We reserve the right to alter the design, equipment, and technical features of the system. No guarantee of particular features of the Paxster should therefore be assumed from the present operating instructions.
  • Page 3 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Safety notices and text mark-ups DANGER Indicates a very hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death. WARNING Indicates a very hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.

  • Page 4: Table Of Contents

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 Content Correct use and application ............................ 12 General ..................................12 Correct application ..............................12 Approved application conditions ......................... 12 Proprietors’ responsibilities ........................... 14 Adding attachments and/or optional equipment ....................14 Vehicle description ..............................15 Application ................................
  • Page 5 Removing the wrapping ........................... 35 5.1.2 Inserting main fuse ............................ 36 5.1.3 Adjusting mirrors ............................37 5.1.4 Starting the Paxster ........................... 38 5.1.5 Removing the Paxster from the pallet ....................39 Lifting by jacks ................................. 40 Lifting by forklift ..............................44 Page 4...
  • Page 6 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Transport ................................. 47 5.4.1 Transport on wheels ..........................47 5.4.2 Transport on a pallet ..........................49 Battery ..................................50 Safety regulations for handling the traction battery ................... 50 6.1.1 Fire hazard ..............................52 6.1.2...
  • Page 7 04-02.03.2023 6.5.1 Forced internal charging ......................... 67 6.5.2 External 12V charging ..........................69 Operation..................................70 Safety regulations for the operation of the Paxster vehicle................70 Display and controls ............................... 73 7.2.1 Left handle ..............................74 7.2.2 Brake handle .............................. 75 7.2.3...
  • Page 8 Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.14 Setting the time and units ........................108 Preparing the Paxster for operation ........................109 7.3.1 Checks and operations to be performed before daily use ............. 109 7.3.2 Preparing the Paxster for operation ..................... 112 Entry and exit ...............................
  • Page 9 Paxster does not charge ............................. 169 8.2.1 Charge indicator flashing ........................169 8.2.2 Charge indicator not flashing ....................... 170 Paxster gets slower and / or stops ........................171 8.3.1 Slowing down: power issues ......................... 171 8.3.2 Slowing down: battery low ........................172...
  • Page 10 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Error messages in the display ..........................174 Changing a direction indicator bulb ......................... 175 Changing headlight bulbs ..........................176 LED headlight or taillight not working ......................177 Cleaning and changing the window wiper blade .................... 177 Rescuing the Paxster ............................
  • Page 11 Consumables and used parts ..........................199 10.4 Wheels .................................. 200 10.5 Lubricants and lubrication schedule ......................... 201 10.6 Preparing the Paxster for maintenance ......................204 10.7 Cleaning ................................205 10.7.1 Preparation for cleaning ........................205 10.7.2 Cleaning plastic surfaces ........................206 10.7.3...
  • Page 12 Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.7.5 Cleaning the interior ..........................208 10.7.6 Cleaning the wheels ..........................210 10.8 Replacing wheels ..............................211 10.9 Tightening the wheel nuts ..........................213 10.10 Checking brake fluid level ..........................215 10.11 PPM planned preventive maintenance ......................216 10.11.1...

  • Page 13: Correct Use And Application

    Paxster vehicle. Correct application The Paxster electric delivery vehicle is designed to carry loads in two compartments, the front cargo area and the rear cargo cabinet. Additional spaces for personal belongings are situated on both sides of the operator. NOTICE The maximum loads for the rear cargo area and front cargo area must not be exceeded.
  • Page 14 Use under extreme conditions. Using the Paxster under extreme conditions can result in malfunctions and accidents. Special equipment and authorization are required if the Paxster is to be constantly used in extreme conditions, especially in dusty or corrosive atmospheres. The Paxster cannot be used in areas at risk of explosion.

  • Page 15: Proprietors' Responsibilities

    Paxster, is charged with operational duties. The proprietor must ensure that the Paxster is used only for the purpose it is intended for and that danger to life and limb of the user and third parties are excluded. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed.

  • Page 16: Vehicle Description

    Vehicle description Application The Paxster Gen 2.2 electric vehicle is designed for last mile logistics and postal- and packaging distribution and in customized versions for other distribution and delivery types like hospital supply, food delivery, battery transport, and film camera platform.

  • Page 17: Assemblies And Functional Description

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 Assemblies and functional description 2.2.1 Assembly overview Item description Headlights LED or Halogen Heated windscreen Windscreen wiper Mirror Wind deflector Rear cargo compartment Reflector Door magnet Side compartment Jump start switch Page 16...
  • Page 18 Paxster user manual Gen 2.2 rev. 04-02.03.2023 12 13 Item description Direction indicator front Cabin light Rear view display brake light Rear view camera Rear door opener and handle Rear lights LED Registration plate Brake pedal Steering bar Page 17...

  • Page 19: Loading Areas

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 2.2.2 Loading areas The Paxster offers three loading areas: Cargo compartment Front cargo area Side compartments (left and right) Optional side cargo compartment Item description Rear cargo compartment Optional side cargo compartment Front cargo area...
  • Page 20 The maximum loads for the rear cargo area and front cargo area must not be exceeded. If your Paxster is a special build, the cargo capacity might deviate from above mentioned standard values. Please refer to the sticker on the vehicle and the special build manual if applicable.
  • Page 21 Paxster user manual Gen 2.2 rev. 04-02.03.2023 2.2.2.3 Right side compartment This compartment houses the washer tank for the windscreen wiper as well as the diagnosis plug. The resulting space can be used for light weight personal equipment. See chapter 7.8.3 for further information.

  • Page 22: Functional Description

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 2.2.3 Functional description 2.2.3.1 Safety mechanisms The Paxster is approved as 4-wheel light motorcycle and increases safety compared to other 2-wheel motorcycles. Operators’ safety: increased stability using 4 wheels ▪ crumple zone ▪...
  • Page 23 Paxster user manual Gen 2.2 rev. 04-02.03.2023 brake systems The Paxster Generation 2.2 vehicle offers 4 brake systems: System operates Type Brake pedal brake All 4 wheels Hydraulic Brake handle brake Front wheels Hydraulic Regenerative brake Rear wheels Electrical APBU*...
  • Page 24 5km/h and a severe error in the drive train is detected ▪ Drive system The Paxster vehicle is propelled by a 3 phase 48V electric PMAC motor acting on the rear wheels via a differential gear box. The maximum output power depends on the vehicle homologation variant: Homologation variant...
  • Page 25 The steering system is a direct mechanical system without power steering. Electrical system The Paxster traction battery (LiFePo4) operates on nominal 48V and powers the drive train via motor controller. The auxiliary battery (Lead acid / AGM) powers all other consumers with 12V. Outlets and illumination are of 12V DC type.

  • Page 26: Technical Specifications

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 3 Technical specifications 3.1 Performance data 3.2 General L6e-BU L7e-CU Dimension Delivery Cargo Delivery Cargo Homologation variant Top speed 45km/h 60km/h Maximum power 7,48kW Energy consumption* 84Wh/km 107Wh/km Seats 1 (center seat) *Energy consumption is depending on driving pattern, load, weather and topography.

  • Page 27: Dimensions

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 3.3 Dimensions L6e-BU L7e-CU Dimension Delivery Cargo Delivery Cargo Length 2290mm 2365mm 2290mm 2365mm Width 1180mm Height** 1860mm 1880mm 1860mm 1880mm Wheelbase 1530mm Track width 940mm Front cargo area 0,59m² Total loading volume 1.000liter...

  • Page 28: Weights

    487kg 502kg 75kg operator Max payload 240kg NOTICE Mass ex. Battery and mass incl. battery are valid for standard configuration of the Paxster. Additional equipment and special cargo-holds may increase the mass ex. battery and mass incl. battery. Page 27...

  • Page 29: Battery Data

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 3.5 Battery data L6e-BU L7e-CU Dimension Delivery Cargo Delivery Cargo Chemistry LiFePo4 Voltage capacity Small battery 6.0kWh Medium battery 8.1kWh Large battery 10kWh 3.6 Range L6e-BU L7e-CU Dimension Delivery Cargo Delivery Cargo Small battery...

  • Page 30: Tire Types

    3.7 Tire types Type Tire designation comment Summer 145/70 R13 155/70 R13 Use spacer Paxster art. No. 15015513 on rear axle if using alu rims Winter without studs 145/70 R13 155/70 R13 Winter with studs 155/70 R13 Use spacer Paxster art. No. 15015513 on rear axle Tire pressure 1.8 -2.0bar...

  • Page 31: Noise Emission Level

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 3.8 Noise emission level Noise level during operation: 65dB (A) 3.9 Electromagnetic compatibility (EMC) The manufacturer confirms that the vehicles adhere to the limits for electromagnetic emissions and resistance in accordance with UN/ECE R10 as well as the standardized instructions contained therein.
  • Page 32 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Keyless drive system 868MHz | 125kHz | 125kHz PaxCon GSM module GSM1800: 1710-1785MHz WCDMA: 1920-1980MHz 880-915MHz LTE FDD: 1920-1980MHz 1710-1785MHz 2500-2570MHz 880-915MHz 832-862MHz 703-748MHz Page 31...

  • Page 33: Identification Points And Data Plate

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 4 Identification points and data plate 4.1 Identification points and data plates Item description Max front load Next service Battery type plate Max rear load Danger high voltage Vehicle identification plate PaxCon information...

  • Page 34: Vehicle Identification Plate

    4.1.1 Vehicle identification plate Each Paxster has a unique vehicle identification number (VIN). This number is required for service request and spare part orders. It can be found on the vehicle identification plate and on the right-hand side of the front end of the chassis.

  • Page 35: Transport And Commissioning

    5.1 Preparing for first time use Arriving at customers site the Paxster is usually on a pallet and wrapped in plastic foil. To avoid deep discharging of the battery the 12V main fuse (F1) is not inserted into the fuse holder. Mirrors are not adjusted, and the seat is not in the operators individual and optimal position.

  • Page 36: Removing The Wrapping

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 5.1.1 Removing the wrapping Paxster vehicles are mainly delivered on a wood pallet and are wrapped into protection foil. Item description PE-LD foil PE foam corner protectors Remove the foil and assure proper recycling.

  • Page 37: Inserting Main Fuse

    5.1.2 Inserting main fuse For transport and long-term storage of the Paxster, the main 12V fuse F1 is taken out of the fuse box Pos. 42 on the left-hand side of the steering column to avoid draining the traction battery below safe level...

  • Page 38: Adjusting Mirrors

    WARNING Adjust the mirrors properly to see obstacles aside the Paxster and behind it. Take care to see the cargo compartment side wall to avoid collisions when maneuvering in narrow areas. Note that object in the mirror might appear further away than they are.

  • Page 39: Starting The Paxster

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 5.1.4 Starting the Paxster Please refer to chapter 7 for safe preparation and start of the vehicle. Page 38...

  • Page 40: Removing The Paxster From The Pallet

    Place the pallet on a plane surface with sufficient load bearing capacity. Ensure sufficient space (> 3,0m) in front of the pallet to completely remove the Paxster from the pallet. Make sure the area in front of the vehicle is clear of obstacles and persons.

  • Page 41: Lifting By Jacks

    Ensure the vehicle cannot roll / move while being lifted. Be aware that the brakes alone might not be sufficient. Always use wheel chocks of proper size for the wheel size of the Paxster vehicle. Always use stands to secure the vehicle in lifted position.
  • Page 42 Paxster user manual Gen 2.2 rev. 04-02.03.2023 WARNING Do not place a jack or stand in the red-white marked area below. This area is not designed to bear any loads. Damage to the vehicle, in this case to the battery is likely.
  • Page 43 Paxster user manual Gen 2.2 rev. 04-02.03.2023 The designated lifting areas for jacks are shown below. Do only use these for lifting and support stands. Lifting areas Lifting area front rear Page 42...
  • Page 44 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Lifting the vehicle front, the rear wheels need to be secured by wheel chocks. Vice versa if the rear shall be lifted. Page 43...

  • Page 45: Lifting By Forklift

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 5.3 Lifting by forklift If required, the Paxster can be lifted with a forklift from any of both sides. CAUTION Ensure that the rear cargo compartment is emptied before lifting the Paxster. Forks must be longer than the vehicle width (>1,2m).
  • Page 46 Paxster. Paxster recommends at least 800kg @600mm to cover all Paxster variants. CAUTION Be aware that the center of gravity of the Paxster vehicle is close to the rear axle. Use a tension strap between Paxster floor and the fork below it.
  • Page 47 04-02.03.2023 Lifting must be done straight vertically. It is not allowed to tilt the boom away from the forklift truck while lifting a Paxster. It is not allowed to tilt the boom more than 5° towards the forklift truck.

  • Page 48: Transport

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 5.4 Transport 5.4.1 Transport on wheels The Paxster vehicle can be driven in/on and transported by: Closed transporters / vans like a front driven 2021 Mercedes Sprinter ot IVECO daily with sufficient ▪ internal height Closed box trailer ▪...
  • Page 49 Paxster user manual Gen 2.2 rev. 04-02.03.2023 The Paxster can be driven onto the above stated means of transport on its own wheels. To secure the Paxster to the transporting vehicle, special wheel straps are highly recommended on all 4 wheels: CAUTION Due to higher accelerations during transport, do not transport loaded Paxster vehicles on trains and on ships.

  • Page 50: Transport On A Pallet

    Charge the vehicle before transport and take out the fuse F1, see chapter 7.13 Ensure the pallet I slightly bigger than the vehicle to avoid collisions and transport damage. Wrap the Paxster vehicle to protect it during transport. Page 49...

  • Page 51: Battery

    6 Battery 6.1 Safety regulations for handling the traction battery The Paxster traction battery is a LiFePo4 (LFP) battery. It contains between 6 and 10kWh of energy. The nominal battery voltage is 48V, fully charged it reaches about 53V. WARNING Unsuitable batteries that have not been approved by Paxster for the vehicle can be dangerous.
  • Page 52 Paxster user manual Gen 2.2 rev. 04-02.03.2023 The following hazards can arise in the event of improper use of accident: Physical damage: If the battery is deformed through pressure (e.g., in an accident) mechanical damage to the battery housing might occur. The battery cells might be affected, too. In case of cracked or penetrated battery cells gases might be released that are hazardous.

  • Page 53: Fire Hazard

    Use carbon dioxide extinguishers (Co2) to cool the area around the battery and prevent the fire from spreading. NOTICE There are often regional / local regulations to be met when working, handling and transport of the Paxster traction battery. Page 52...
  • Page 54 Batteries may only be disposed of in accordance with national environmental protection regulations or disposal laws. The manufacturer’s disposal instructions must be observed. Paxster offers repair and disposal service for the Paxster traction battery. Please contact your local Paxster service partner or Paxster AS for further information.

  • Page 55: Extinguishing Fires

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 6.1.2 Extinguishing fires WARNING Contact with combustion products can be hazardous. Fires produce combustion products. Combustion is a chemical process by which a flammable material combines with oxygen under heat and light (fire).

  • Page 56: Special Protective Equipment For Firefighting

    6.1.4 Additional firefighting information Paxster traction batteries do not explode in case of fire, deformation / crash, penetration by metal objects and short circuiting. It is highly unlikely that the battery will burn. But fires around the battery may incorporate the battery.

  • Page 57: Safety Regulations For Handling The Auxiliary Battery

    Follow national guidelines and regulations 6.3 Battery types and position The Paxster vehicle is equipped with 2 batteries: Traction battery: 48V to propel the vehicle and charge the 12V battery Auxiliary battery: 12V to power 12V consumers like light, outlets, switches, windscreen washer,…...

  • Page 58: Traction Battery

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 6.3.1 Traction battery The Paxster vehicle is equipped with one of the following 3 battery sizes. All of which offer the same protective battery housing. L6e-BU L7e-CU Dimension Delivery Cargo Delivery Cargo Chemistry...

  • Page 59: Auxiliary Battery

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 6.3.2 Auxiliary battery L6e-BU L7e-CU Dimension Delivery Cargo Delivery Cargo Chemistry Voltage capacity 18Ah Page 58...

  • Page 60: Battery Locations

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 6.3.3 Battery locations The 48V LiFePo4 traction battery is located beneath the seat and can be accessed removing the seat including cover plate. The 12V lead acid auxiliary battery is located behind the vertical panel in front of the seat, close to the vehicle charging plug.

  • Page 61: Charging The Traction Battery

    04-02.03.2023 6.4 Charging the traction battery Paxster Gen 2.2 vehicles are equipped with an onboard charger. The charger is connected to a grounded 230V AC grid by one of the following original Paxster charging cables: type 1 to Schuko cable 3m...
  • Page 62 Please contact your house electrician for further information about local regulations regarding the charging of vehicles and an evaluation of the circuits the Paxster shall be connected to. For new installations Paxster recommends 3x2,5mm² lines between fuse and outlet.

  • Page 63: Connecting The Vehicle To The Grid

    Always plug the charging cable into the 230V outlet / type 2 charging point first. Remove the rubber cap from the cable plug. Open the charging port hatch (highlighted white below) of the Paxster Push the lock mechanism (green) to the center of the vehicle...
  • Page 64 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Insert the charging cable plug into the charging port of the Paxster Vehicle Charging charging cable with port and cable plug hatch NOTICE When inserting the cable plug or when releasing it, always and only grab the plug. Do never pull on the cable.
  • Page 65 Paxster user manual Gen 2.2 rev. 04-02.03.2023 After inserting the charging cable plug into the vehicle charging port, vehicle and charger start communicating. After some seconds they agree on charging mode and charging current. The charging indicator (61) starts flashing, see chapter 7.2.5.

  • Page 66: Disconnecting The Charging Cable

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 6.4.2 Disconnecting the charging cable To disconnect the charging cable plug from the vehicle: Grab the charging cable plug Press the release button of the plug Pull the plug out of the vehicle charging port...

  • Page 67: Charging The Auxiliary Battery

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 6.5 Charging the auxiliary battery The 12v auxiliary battery is usually charged by a vehicle internal DCDC converter and requires no external charging. The internal charging will interrupt automatically if: The 12V battery fails...

  • Page 68: Forced Internal Charging

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 6.5.1 Forced internal charging In case of discharged traction battery, the DCDC converter (48V to 12V) can be forced operational by pressing the jump start switch (highlighted green in the figure below) and keeping it pressed for a while. As long as it is kept pressed the DCDC converter will charge the 12V battery.
  • Page 69 Paxster user manual Gen 2.2 rev. 04-02.03.2023 NOTICE Forcing the DCDC to charge the 12V battery will furthermore drain the traction battery. Only force the DCDC as long to charge the 12V battery as necessary to establish charging of the traction battery.

  • Page 70: External 12V Charging

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 6.5.2 External 12V charging The 12V battery can be charged by an external charger after removing the vertical cover below the seat. This procedure requires tools and technical knowledge. Required charger specification: Designed for lead acid and AGM batteries WARNING Ensure correct connection of + and –...

  • Page 71: Operation

    7.1 Safety regulations for the operation of the Paxster vehicle Driver authorization The Paxster vehicle is road legal and requires an according drivers-licenses. Please consult your local Paxster dealer or the registration administration for detailed information about the required driver’s license type.
  • Page 72 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Prevention of unauthorized use Do not allow unauthorized persons to drive the vehicle. Make sure the operator is trained and keeps the required driver’s license. Do not leave the key in the ignition lock when leaving the vehicle unintended.
  • Page 73 04-02.03.2023 Safety on the road WARNING Do not use mobile phones when driving the Paxster vehicle. Use the safety belt. For last mile delivery services: Make yourself familiar with national regulation for the use of safety belts in postal and last mile distribution.

  • Page 74: Display And Controls

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2 Display and controls Operators’ workspace controls overview: Item description Left handle (optionally heated) Brake handle Left control unit Brake handle reservoir Main instrument Throttle (optionally heated) Brake pedal Ignition lock Switch board...

  • Page 75: Left Handle

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.1 Left handle The left handle can be equipped with an optional hot grip to keep your fingers warm in cold weather conditions. The heated grip (together with the right-hand side heated grip) is activated by pressing down the lower end of the defrost switch (78) see chapter 7.2.11 for further information about the switch...

  • Page 76: Brake Handle

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.2 Brake handle The left brake handle is an additional brake operation device in addition to the brake pedal which is the main service brake system. The brake handle operates the front brakes only. → see chapter 7.11.2 for further...

  • Page 77: Left Control Unit

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.3 Left control unit With the left control unit, you operate the direction indicator, the full beam lights, the warning lights, the horn, and the reverse gear. Item description Reverse switch Ful beam switch...
  • Page 78 Paxster user manual Gen 2.2 rev. 04-02.03.2023 54 reverse switch Press and hold the reverse switch to reverse the vehicle. If your vehicle is equipped with a warning buzzer, a reverse signal will be activated as soon as you press the reverse switch.
  • Page 79 Pull the full beam switch towards you to deactivate the full beam light. The Light will turn back to low beam light. NOTICE Low beam light will automatically switch on when the ignition is switched on. Only old Paxster vehicles have a separate low beam light switch below the main instrument.
  • Page 80 Paxster user manual Gen 2.2 rev. 04-02.03.2023 57 direction indicator switch To activate a direction indicator, push the switch to the desired direction that shall be indicted. Push the switch to the right to activate right direction indicators, push it to the left to activate left direction indicators.

  • Page 81: Brake Handle Reservoir

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.4 Brake handle reservoir The brake handle reservoir feeds the brake handle and the brake line down to the s-block with brake fluid. On the left-hand side of the reservoir containment the brake fluid level can be checked through the indicator glass.

  • Page 82: Main Instrument

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.5 Main instrument The main instrument (49) displays speed, motor temperature, state of charge, mileage, and drive state on the multi-functional display area. Additionally, below that multi-functional display area, several warning and indicator lights are positioned. The two switches: „reset“ and „mode“ enable browsing through different display modes and settings.
  • Page 83 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Main instrument indicators: Item description Left direction indicator LED Full beam indicator Charging indicator Rear door open warning Seat switch indicator Regenerating indicator Fault indicator Brake fluid indicator Right direction indicator LED Page 82...
  • Page 84 This indicator is active when the full beam is activated on the left control unit (47). 61 charging indicator The charging indicator flashes if an original Paxster charger cable is connected to the vehicle and 230V supply. The flash codes indicate the charging mode and probably charging errors.
  • Page 85 Charging finished Continuous fast flashing Charging error In case of charging error, please try the following before contacting your Paxster service partner: Try to disconnect and reconnect the charging cable Check that contacts are dry and clean and 230V is established Before calling for assistance, note the last 4 digits of the VIN (see chapter 4.1.1) and the reg nr.
  • Page 86 The seat switch must recognize a person on the seat before the throttle is turned. If no person is detected and the throttle is turned, the Paxster will not start moving and show an error in the display. → this might occur if a third person outside the Paxster tries to move it by turning the throttle.
  • Page 87 NOTICE The Paxster motor controller is self-protected. In some fault cases the Paxster will slow down or stop. As long as it continuous to drive (maybe just with reduces speed) the vehicle can be driven to a workshop or depot.
  • Page 88 WARNING The brake fluid indicator shows a low level of brake fluid. This might affect the braking capability of the Paxster for the brake handle and the brake pedal. Last remaining brakes are APBU and regenerative braking.
  • Page 89 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Main instrument display areas: Item description Motor temp in % of max temp Eco meter Speed Battery discharge indicator Mode button Multi-functional area Reset button Drive mode indicator Page 88...
  • Page 90 Paxster user manual Gen 2.2 rev. 04-02.03.2023 68: Motor temperature The motor temperature is shown in % of the maximum allowed temperature within the motor. INFORMATION  Energy efficient driving reduces motor temperature and wear of components. 69: eco meter The eco-meter shows the energy consumption of the vehicle and the recuperation energy stored back into the battery.
  • Page 91 The state of charge is calculated by a current sensor measuring current flowing into the battery and out of the battery. The state of charge is reset when a charging cycle is completed including balancing. The Paxster vehicle shall be charged whenever it is not in use. If not charged at least every second day, the state of charge might fade and not show the correct state of charge.
  • Page 92 Paxster user manual Gen 2.2 rev. 04-02.03.2023 73: multi-functional area This area can display different data which can be browsed using the mode button (66). The displayable information is: Clock – Trip – ODO – RunTime – TotalTime – MAX Speed – TempMotor – BAT (Volt) – TempController – BAT (Amps) –...

  • Page 93: Throttle

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.6 Throttle The throttle (50) is integrated into the right handle grip. Turning it will activate the drive motor and accelerate the vehicle. Switch the vehicle on and sit down on the seat. A seat switch recognizes you sitting. Prepare for driving, put on the safety belt, and adjust mirrors.
  • Page 94 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Accelerating: preparation: turn on ignition | sit on the seat | take on safety belt | adjust mirrors Turn the throttle slowly towards you. between 0 and 15% of the possible turning angle of the throttle, the vehicle will not start turning, but you will hear the automatic park brake unit (APBU) disengage.
  • Page 95 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Decelerating: Release the throttle slightly to gently decrease speed. The more you release the throttle, the more the vehicle will brake regeneratively. Keeping the throttle between 0% and 5% will give maximum regenerative braking which charges the traction battery.

  • Page 96: Brake Pedal

    7.2.7 Brake pedal The brake pedal operates the brakes on all 4 wheels. This is the main service brake device of the Paxster vehicle. The service brake system is a 2-circuit system, where one circuit operates the front wheels, the second one operates the rear brakes.

  • Page 97: Ignition Lock And Keys

    Vehicle on The Paxster is delivered with a set of 3 keys, unique to your vehicle. The key can be identified by the key code on the metal id plate. Save this 4-digit code to order spare keys in case of loss.

  • Page 98: Key Fob

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.9 Key fob The optional key fob remote control system acts parallel to the ignition lock and can activate and deactivate the vehicle without a key being set into the ignition lock. Item...

  • Page 99: Other Keys

    Other keys The Paxster vehicle is delivered with 2 keys for the side compartments Pos 23 & 24. These are not unique, they fit all vehicles. On new vehicles, these keys can be found within one of the side compartments. See chapter 7.8.3 for further information.
  • Page 100 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Paxster vehicles equipped with the rear cargo compartment type “delivery” will find another pair of keys delivered with the vehicles to lock and unlock the rear doors manually. These keys are unique. In case of loss the lock must be replaced. Usually, the locks of both left and right door can be operated with the same key.

  • Page 101: Switch Board

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.11 Switch board The switch board contains 4 switches to operate the drive mode, the heated wind screen and grips, the washer and the wiper. Item description Wind shield wiper switch Wind shield washer switch...
  • Page 102 Paxster user manual Gen 2.2 rev. 04-02.03.2023 76 wiper switch The wiper switch has three positions INTERVALL ↑ ▪ OFF → ▪ PERMANENT ↓ ▪ 77 washer switch The washer switch activates the wind shield washer pump which is located directly on the water tank within the right-side compartment (23).
  • Page 103 Paxster user manual Gen 2.2 rev. 04-02.03.2023 78 defrost switch The defrost switch has 3 stages: ACTIVATE WINDOW DE-ICER ↑ Turns of automatically after 15 minutes ▪ OFF → ▪ ACTIVATE HEATED GRIPS ↓ Turns of after 15 minutes ↓...
  • Page 104 Paxster user manual Gen 2.2 rev. 04-02.03.2023 79 drive mode selector The drive mode selector offers three positions = modes: High ↑ ▪ Eco → ▪ Winter ↓ ▪ Select the mode after your requirement. Eco-mode is the recommended driving mode with best energy...
  • Page 105 Paxster user manual Gen 2.2 rev. 04-02.03.2023 NOTICE High mode is only recommended when driving on steep inclines or starting on inclines and a speed up to 6km/h | 4mph. Above that speed limit the high mode consumes much energy but offers no advantage over eco mode.

  • Page 106: Fuses

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.12 12V fuses The 7 most important 12V fuses are located in a hatch on the right side of the steering column. These fuses can be changed by the operator in case of fuse failure.
  • Page 107 On standard vehicles fuses F6 and F7 are 10A 12V fuses. Special builds and vehicles with added 12V consumers might have a 20A fuse here instead. CAUTION If a replacement fuse fails immediately or after a few minutes, please contact your local Paxster service to find the root cause of the failure. NOTICE Technicians find further fuses below the seat.

  • Page 108: Outlet 12V

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.13 Outlet 12V A 12V outlet (80) can be found left of the steering column on the black plastic cover. The outlet is connected to fuse F7 on the steering column. Vehicles are delivered with a 10A fuse. The maximum output of the outlet is depending on your vehicle configuration.

  • Page 109: Setting The Time And Units

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.2.14 Setting the time and units To enter the programming mode, press both “mode” (74) and “reset” (72) for about 3 seconds. The order of adjustments is: 24/12h ▪ Hours (time) ▪ Minutes (time) ▪...

  • Page 110: Preparing The Paxster For Operation

    WARNING Risk of accident due to defects or damage to the vehicle or optional equipment. If damage or extended wear are detected on the vehicle, the Paxster needs to be taken out of service until it has been repaired. Report defects immediately to your supervisor ▪...
  • Page 111 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Test safety relevant devices Check ignition switch and key fob for proper function (on/off) Switch on ignition using the ignition key ▪ Observe the display for indicated issues ▪ Fault indicator (65) indicates no fault...
  • Page 112 Safety equipment is present and in proper condition ▪ NOTICE There might be local or company internal regulations for your safety equipment, this might also depend on the registration class of the Paxster (L6e or L7e). Make yourself familiar with such regulations. Page 111...

  • Page 113: Preparing The Paxster For Operation

    04-02.03.2023 7.3.2 Preparing the Paxster for operation Before preparing the Paxster for operation, please read and execute chapter 7.3.1. Procedure of preparing the Paxster for operation: Disconnect the charging cable from the vehicle and store it safely, see chapter 6.4.

  • Page 114: Entry And Exit

    04-02.03.2023 7.4 Entry and exit Intentionally the Paxster has no doors to enter or exit the vehicle to ease the procedure of delivering goods. You can enter and exit the Paxster nearly upraised. You can enter and exit the Paxster to both sides.
  • Page 115 04-02.03.2023 WARNING Before exiting the vehicle observe the ongoing traffic around the Paxster to exit safely. If possible, exit the vehicle to the sidewalk side, not to the roadside. Park the Paxster securely before leaving it, see chapter 7.7 WARNING Before exiting the vehicle make sure it made a complete stop and the parking brake is engaged.

  • Page 116: Adjusting The Operator Seat

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.5 Adjusting the operator seat 7.5.1 Adjusting the seat The seat can be horizontally adjusted in different positions by pulling up the seat adjustment bracket and pressing the seat forward or backward. NOTICE It is easiest to move the seat while sitting on it.
  • Page 117 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Pull the seat adjustment bracket (81) upwards Pull the seat forward or backward Item description Release the seat adjustment bracket Seat adjustment bracket Pull/push again on the seat to ensure the bracket locked CAUTION Crushing hazard.

  • Page 118: Seat Switch Function

    7.5.2 Seat switch function The Paxster is equipped with a seat switch recognizing a person sitting on the seat. The Paxster will not enable driving functions when it does not recognize a person (weight) on the seat. NOTICE For proper function of the seat switch the seat must be able to vertically move.

  • Page 119: Adjusting The Backrest

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.5.3 Adjusting the backrest If the seat needs to be pulled to the front to enable you a comfortable seating position, the backrest can be adjusted in some positions. To adjust the backrest: Pull out the lock levers on both sides of the backrest and turn them 90°...
  • Page 120 Paxster user manual Gen 2.2 rev. 04-02.03.2023 CAUTION Crushing hazard. Watch your hands and fingers when adjusting the back rest, especially pushing it backwards. Page 119...

  • Page 121: Seatbelt

    04-02.03.2023 7.6 Seatbelt The Paxster is equipped with a 3-point seatbelt to increase driver’s safety. Generally, the use of the seatbelt is mandatory. There might be national or local exceptions for delivery services. Please make yourself familiar with these regulations applying to your use of the Paxster.
  • Page 122 Paxster user manual Gen 2.2 rev. 04-02.03.2023 As being a safety feature the seat belt shall be checked daily for proper function and wear. The edges of the strap shall not show wear / be fringed ▪ The latch plate shall glide into the buckle easily ▪...
  • Page 123 Paxster user manual Gen 2.2 rev. 04-02.03.2023 WARNING If any of the checks above fail, please contact your supervisor and call Paxster for repair / assistance. CAUTION Do not high-pressure wash or spill water into the retractor. Do not use any abrasive or corrosive cleaning agents for the seat belt components.

  • Page 124: Parking The Paxster Securely

    Not following this instruction for safe parking might lead to other persons (including children) being able to move the vehicle, damage to the vehicle and damage to vehicles / objects close to the Paxster as well as injuries to persons. Always think twice where you want to park. Safety first!
  • Page 125 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Procedure for long term parking: Push the steering to the left = roadside ▪ Switch off the ignition and push the ignition key further in and turn it to the “SL” position (steering lock), ▪...

  • Page 126: Loading And Unloading The Paxster

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.8 Loading and unloading the Paxster For loading the Paxster some general rules apply as to all vehicles: Place heaviest load lowest ▪ Secure your load, applies especially to the front cargo area (22) and optional side cargo compartment ▪...
  • Page 127 INFORMATION  Do not carry load / items with you that you do not need. The less the Paxster weighs the less energy it consumes… and that saves money and environment. DANGER How to recognize wrong load distribution that might lead to instable driving behavior: Heavy load placed in the rear and no load in the front ▪...
  • Page 128 Paxster user manual Gen 2.2 rev. 04-02.03.2023 WARNING The following situations must be avoided. They lead to unstable and dangerous driving behavior of the vehicle. Too much heavy load high ▪ Too much heavy load in Too much heavy load in ▪...

  • Page 129: Rear Cargo Compartment

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.8.1 Rear cargo compartment The rear cargo compartment (6) is the main cargo area and stores items not immediately used. Items that shall be used immediately are stored in the front cargo area (22).
  • Page 130 Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.8.1.1 Type „cargo“ The rear cargo compartment can be accessed by pressing the door lock opener 16 on the left door. The right door will then open. Press the round rubber switch for about one second to open the right rear cargo compartment door.
  • Page 131 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Item description Rear cargo compartment brake light Rear view camera Rear door opener and handle Door magnet Page 130...
  • Page 132 Paxster user manual Gen 2.2 rev. 04-02.03.2023 CAUTION Be careful opening a door in severe weather as wind might push it open or close. Freely swinging doors can lead to injuries and damage to the material. Always open the door completely until it is secured by the door magnet.
  • Page 133 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Guide the door until it reaches the closed position and press it into the door lock. Push here to lock the door NOTICE To lock the door push it close to the door handle to avoid deformation of the door.
  • Page 134 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Before opening the left door, the right door must be opened. To open the left door, pull the left door lever (77) on the inside of the door towards the center of the vehicle and pull the door open.
  • Page 135 The rear cargo compartment type delivery ist he smaller version and offers two mechanically lockable doors. If your Paxster is equipped with the key fob system, the cargo compartment doors will be electronically locked by this system, too. Nevertheless, each door can be manually locked additionally.
  • Page 136 Paxster user manual Gen 2.2 rev. 04-02.03.2023 NOTICE To lock the door push it close to the door handle to avoid deformation of the door. CAUTION Always open the door completely to secure it by the door catch of the corner post. Otherwise, wind could move the door and cause harm to persons or material.
  • Page 137 Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.8.1.3 Load distribution For proper load distribution and increased vehicle stability, always place heavy items as low as possible and as far to the front as possible and place light weight items on the upper shelves.
  • Page 138 Paxster user manual Gen 2.2 rev. 04-02.03.2023 WARNING The correct load distribution is essential for safe and stable driving. The following rules apply for load distribution for safe driving: Pack heavy items as low as possible ▪ Position heavy items as far to the front of the rear cargo compartment as possible ▪...

  • Page 139: Front Cargo Area

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.8.2 Front cargo area The front cargo area (22) is meant to be the primary cargo area for quick access. This area can be equipped with attachments for postal boxes, with a free area for parcels or other equipment, or it can be equipped with a front parcel box.
  • Page 140 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Most commonly the front cargo area is equipped with three supports for letter containers / post boxes. These are customized and differ between countries and customers. NOTICE If equipped with supports for letter containers, please ensure that the rubber strap is hooked onto the letter box to secure it under transport.
  • Page 141 Paxster user manual Gen 2.2 rev. 04-02.03.2023 If your Paxster is equipped with a front parcel box, the parcel box hatch only opens if the ignition is switched on by the ignition key or the key fob. To open the front parcel box, press the lock button about 1sec. The hatch pops open and can than be lifted up vertically.
  • Page 142 Paxster user manual Gen 2.2 rev. 04-02.03.2023 If your Paxster is equipped with a canvas to protect the front letter boxes from weather and unauthorized access, make sure the canvas is locked when leaving the vehicle. NOTICE The zipper must be operated on its latch. Do not pull the canvas open by pulling the canvas itself. The zipper will be damages by this action.

  • Page 143: Side Compartments

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.8.3 Side compartments The side compartments offer additional storage space for tools and personal equipment. NOTICE The side compartments (23 and 24) are not watertight or rain proof. Small amounts of water might penetrate these compartments.
  • Page 144 This compartment (24) can be used to store personal belongings, tools, and safety gear up to 10kg. The compartment can be locked by a key. NOTICE Do only place light weight components here. Paxster recommends limiting the weight within this compartment to 10kg. Please note, that this compartment is not waterproof, only water repelling.

  • Page 145: Travel

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.9 Travel WARNING Collision hazard when driving and operating the vehicle. Do not start driving when the rear doors are not properly closed. Vehicles equipped with the cargo compartment type “cargo” will warn you when the rear doors are not properly locked by lighting up the warning light (62) in the main instrument.

  • Page 146: Steering

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.10 Steering The Paxster Gen 2.2 offers a direct acting steering bar (20). This requires no power steering. The steering bar is connected to the wheels via steering links. NOTICE If possible, roll slightly forward or reverse when operating the steering bar. This reduces friction and eases steering significantly.
  • Page 147 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Swinging to the left Keep both hand on the grips of the steering bar. If possible, use the throttle to move the vehicle some centimeters while steering. Pull the left side of the steering bar towards you and press the right side of the steering bar away from you to perform a left-hand swing.
  • Page 148 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Swinging to the right Keep both hand on the grips of the steering bar. If possible, use the throttle to move the vehicle some centimeters while steering. Pull the right side of the steering bar towards you and press the left side of the steering bar away from you to perform a right-hand swing.
  • Page 149 Paxster user manual Gen 2.2 rev. 04-02.03.2023 WARNING When cornering, lateral forces are generated and need to be transferred to the ground. Road surfaces with reduced grip only allow lower cornering speeds! Cornering-speed reducing factors are Snow ▪ Leaves ▪...

  • Page 150: Braking

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.11 Braking The Paxster Generation 2.2 vehicle offers 4 brake systems: System operates Type Brake pedal brake All 4 wheels Hydraulic Brake handle brake Front wheels Hydraulic Regenerative brake Rear wheels Electrical APBU*...
  • Page 151 Paxster user manual Gen 2.2 rev. 04-02.03.2023 NOTICE Regenerative braking is applied automatically if the brake handle or pedal is just slightly operated ▪ the throttle is released beyond idle area ▪ on declines if the vehicle speed exceeds maximum allowed speed ▪...

  • Page 152: Braking

    Consider your speed to avoid unnecessary braking. WARNING The Paxster vehicle is not equipped with ABS systems. Simultaneously braking and steering might lead to loss of friction and steering ability. If you need to steer, do not brake, or at least reduce braking force.
  • Page 153 Paxster user manual Gen 2.2 rev. 04-02.03.2023 WARNING The braking distance is depending on the actual weight of the vehicle. More weight = longer braking distance The braking distance is depending on the force applied to the brake pedal (or handle).
  • Page 154 Paxster user manual Gen 2.2 rev. 04-02.03.2023 The condition of the Tires ▪ brake pads / brake disc / drum brake ▪ will affect the braking distance. Worn parts will increase the braking distance. NOTICE Use winter tires in cold, wet, snowy weather. Use summer tires in warm dry conditions.

  • Page 155: Service Brake

    Service brake The service brake of the Paxster Gen 2.2 is operated by the brake pedal (51) which operates all 4 wheels. The service brake is a 2-circuit brake system, one circuit operates the front axle, the other one the rear axle. In case of one circuit failing, the other is still available.
  • Page 156 Paxster user manual Gen 2.2 rev. 04-02.03.2023 INFORMATION  A slight press to the pedal activates the regenerative brake to support the service brake and reduce wear. Use the regenerative brake system as often as possible to charge the battery and reduce wear and tear on the other brake systems.

  • Page 157: Brake Handle

    Brake handle For Paxster users used to drive mopeds / quads (ATVs) / motor bikes or older generations of the Paxster vehicle, the Paxster Gen 2.2 offers a brake handle (46) for the left hand. This operates the front wheels only.
  • Page 158 Paxster user manual Gen 2.2 rev. 04-02.03.2023 WARNING In any cases of emergency braking or requirement of high brake forces the service brake must be used. INFORMATION  A slight press to the lever activates the regenerative brake to support the brake handle and reduce wear.

  • Page 159: Tires And Rims

    Only use tires of approved size, load index and speed index. Type Tire designation comment Summer 145/70 R13 Use spacer Paxster art. No. 15015513 on rear axle if using alu rims Winter without studs 145/70 R13 Winter with studs 155/70 R13 Use spacer Paxster art.
  • Page 160 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Rims Paxster Gen 2.2 steel rims are defend as: 4,5 JX ▪ 4 x 100 hole number and diameter ▪ 13mm hole diameter ▪ ET30 wheel offset. ▪ Paxster Gen 2.2 aluminum rims are defend as: 13x4,5 J ▪...
  • Page 161 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Tires Paxster Gen 2.2 summer tires and winter tires are defend as: Dimension L6e-BU L7e-CU Tire size 145/70 R13 145/70 R13 155/70 R 13 155/70 R 13 Min load index front axle Min. load index rear axle...
  • Page 162 All aluminum rims and tires of size 155/70 R13 require spacers 15015513 on the rear axle. Not following this instruction causes damage to the tires. On some special builds different tire dimensions might be present. Please contact Paxster in case you need information on further approved tire dimensions for special builds or non-standard vehicles.

  • Page 163: Long Term Storage

    7.13 Long term storage If the Paxster vehicle will not be used for some days, it shall be connected to the grid by the charging cable. The Paxster will only charge if required and stop and start automatically different charging stages / methods to maintain optimum battery protection and optimize battery life.
  • Page 164 Paxster user manual Gen 2.2 rev. 04-02.03.2023 If the Paxster vehicle will not be used for more than 1 week without being connected to the 230V grid, please execute the following steps: Charge the Paxster completely, including balancing state, see chapter 7.2.5: charge indicator (62) ▪...

  • Page 165: Range And Battery Consumption

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 7.14 Range and battery consumption The real-life range of a Paxster vehicle is stated in the table below. L6e-BU L7e-CU Dimension Delivery Cargo Delivery Cargo Small battery 40-60km 35-50km Medium battery 50-85km 45-70km...

  • Page 166: Troubleshooting

    8 Troubleshooting This manual only describes the troubleshooting procedures that can be executed by the customer / driver. For Paxster technicians and Paxster partner workshop further trouble shooting guides are applicable. CAUTION Do only execute trouble shooting work you are comfortable with! If in doubt, call roadside assistance or the Paxster service.

  • Page 167: Throttle Fault

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 8.1.2 Throttle fault Symptom: The vehicle does not start and show error 0x4981 in the multi-functional area (73) of the display. Solution: Revert throttle to neutral position (zero) switch ignition off and on again.

  • Page 168: Seat Fault

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 8.1.3 Seat fault Symptom: The vehicle does not start and show error 0x4881 in the multi-functional area (73) of the display. Solution: Switch off ignition and on again to reset the error. Make sure you are sitting on the seat and no obstacle prevent...

  • Page 169: No Reaction Of The Vehicle At All

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 8.1.4 No reaction of the vehicle at all Symptom: The vehicle does not start up, the display keeps dark. No driving is possible. Solution: Make sure you are using the correct key / key fob transmitter. Only the correct key / transmitter will start ▪...

  • Page 170: Paxster Does Not Charge

    The vehicle does not charge, the charge indicator (61) flashes rapidly. See chapter 7.2.5 Solution: Disconnect the charging cable and reconnect it. ▪ If the error is still present, call a Paxster technician ▪ Cause: A communication error between the charger and the BMS might have occurred, the 230V gris was unstable due to lightning in the area or voltage drop in the grid, the charger fuse might be broken.

  • Page 171: Charge Indicator Not Flashing

    ▪ Check if the 230V outlet of the building has power ▪ If the error is still present, call a Paxster technician ▪ Cause: 230V is not detected and the charger can not provide current. The cause might be within the charger, the charging cable or the main grid (230VC) of the building.

  • Page 172: Paxster Gets Slower And / Or Stops

    Demanding starts on hills with a heavy load. ▪ One or more wheels have low tire pressure. ▪ The brake does not release properly ▪ ▪ Other motor malfunctions ▪ If the malfunction does not stop, contact your Paxster partner for further diagnosis and repair. Page 171...

  • Page 173: Slowing Down: Battery Low

    ▪ Cause: The vehicle runs out of battery capacity. The last warning to the driver is that the Paxster only reverses to be driven out of the traffic and parked on a safe sidewalk location or parking lot. Page 172...
  • Page 174 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Root causes: ▪ The vehicle had not been charged before driving commenced. The vehicle had heavier work than normal and consumed more energy ▪ Other malfunctions with the charger (e.g., defective charger cable).

  • Page 175: Error Messages In The Display

    8.4 Error messages in the display The Paxster internal diagnosis system in capable of differentiating about 200 different errors related to the drive train including the motor controller. Additionally, the BMS can send error messages, or it leads to certain error messages.

  • Page 176: Changing A Direction Indicator Bulb

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 8.5 Changing a direction indicator bulb The frontal direction indicators are powered by a common 12V orange colored indicator bulb that can be exchanged by nonprofessionals. Unscrew the small screw on the rear edge of the indicator housing.

  • Page 177: Changing Headlight Bulbs

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 8.6 Changing headlight bulbs On vehicles with halogen headlights, the bulbs can be replaced by nonprofessionals. NOTICE Only use 12V / 35W HS1 type bulbs. Other bulbs will lead to damage on the vehicle.

  • Page 178: Led Headlight Or Taillight Not Working

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 8.7 LED headlight or taillight not working LED headlights, taillights, 3 brake lights and registration plate illumination have no exchangeable parts. In case of damage, these cuse a cloth or micro fiber clothomponents need to be replaced completely.
  • Page 179 Paxster user manual Gen 2.2 rev. 04-02.03.2023 To exchange a wiper blade: • Pull the wiper arm and blade upwards away from the wind shield • Some blades have a release lever: press down the release lever (see red arrow indicating the lever...
  • Page 180 Paxster user manual Gen 2.2 rev. 04-02.03.2023 • Pull the wiper blade out of the arm-attachment (to the rear and upwards) • Hold the wiper arm tight so it can not crash into the wind shield • Insert the new blade •...

  • Page 181: Rescuing The Paxster

    Towing a Paxster creates electricity within the vehicle and can damage the motor controller and battery system. Pulling the Paxster onto a rescue vehicle is allowed. The Paxster Gen. 2.2 vehicle has an automatic park brake unit (APBU) jamming the rear axle in the following rescue-relevant cases: Drained traction battery...

  • Page 182: Preparations To Release The Apbu

    WARNING Danger of unintended movement. Releasing the emergency brake release lever disengages the parking brake. The Paxster can now move freely. Make sure to secure the vehicle properly before releasing the APBU. Make sure the brakes are functioning by pressing down the brake pedal. A resistance must be ▪...

  • Page 183: Releasing The Apbu

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 8.9.2 Releasing the APBU To release the APBU: Cut the 3,6x150mm cable tie (87) which secures the APBU emergency release handle ▪ Lift the APBU release handle (88) firmly ▪ The APBU is now released ▪...
  • Page 184 To remove the Paxster from a road to reduce risk to the vehicle and third parties (ongoing traffic) the Paxster can be towed or manually pushed at very low speed, max 10km/h.

  • Page 185: Manual Pushing

    A second or more persons push the vehicle on the rear corner posts of the cargo compartments. Ensure pushing staff stays aside the vehicle, not behind the vehicle. WARNING Do not manually push the Paxster on inclines due to its weight. Always ensure that one person operates the brakes. Page 184...

  • Page 186: Vehicle Operated Towing Out Of Dangerous Areas

    Do only use vehicle operated towing if the brake system of the Paxster (brake pedal or hand lever) are not affected and work properly. Connect the Paxster to the towing vehicle by a strap or tow bar mounted to one of the lower front axle suspension arms.

  • Page 187: Vehicle Operated Towing Over Longer Distances (> 500M)

    04-02.03.2023 8.9.5 Vehicle operated towing over longer distances (> 500m) Use a flatbed towing truck to transport the Paxster. Secure the Paxster on the platform like all cars by clamping / strapping the wheels down to the platform. Page 186...

  • Page 188: Optional Equipment

    04-02.03.2023 9 Optional equipment Paxster offers a variety of original accessories to ease your working day and make your work safer. All equipment can be added to any existing vehicle if not stated otherwise in the according chapter. Some options require vehicle specific cables or attachments. Therefore, we will not state the item numbers here.

  • Page 189: Cabin Light

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 9.2 Cabin light A LED spotlight can be mounted to the roof of the cab to illuminate the front cargo area. The switch is located to the left of the wind screen wiper motor housing.

  • Page 190: Lateral Working Light Cargo Box

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 9.4 Lateral working light cargo box This LED bar mounted to the side wall of the cargo compartment illuminates the right side of the vehicle and sidewalk. This working light may only be used when the vehicle is standing still.

  • Page 191: Canvas Front

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 9.6 Canvas front The front cargo area can be protected from weather and unintended access using a canvas cover with a zipper. This option cannot be combined with the front parcel box. Optionally to a manual lock system, the canvas zipper can be attached to an electronic lock, controlled by the key fob system.

  • Page 192: Key Fob

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 9.7 Key FOB The key fob system is one of our best-selling options and offers you a convenient solution for switching the ignition on and off without using a key and without a key being inserted into the ignition lock.

  • Page 193: Wind Deflectors

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 9.8 Wind deflectors Wind deflectors are made to guide wind and rain / snow away from the driver. Transparent deflectors attached to the wind screen are especially helpful in windy and snowy conditions where the wind hits the vehicle frontally.

  • Page 194: 3Rd Brake Light

    For cargo compartments type “cargo” the options rear-view camera and third brake light can be combined. This option is recommended when driving in crowded areas like inner cities and pedestrian areas or if the Paxster needs to reverse in narrow industrial areas, especially indoors. 9.10 3rd brake light A third brake light can be installed on cargo compartments type „cargo“...

  • Page 195: Paxcon

    Paxster Connect will provide optimal support to drivers and managers in Operations, and thanks to its deep integration, driver apps, sensors and an open API, enable innovation by using any data in proprietary systems.

  • Page 196: Third-Party Equipment

    Please contact your Paxster service provider for more information about this interface. WARNING All installation of non Paxster approved items is at own risk. This applies especially to equipment that is emitting radio frequencies, like GPS trackers, third party fleet management systems and warehouse management systems with communication interface.

  • Page 197: Maintenance

    The installation or use of non-original spare parts can negatively affect the specified properties of the product and impair safety. The manufacturer cannot be held liable for damage caused by the use of non-original spare parts. The product-related electronic spare parts catalogue can be found at our homepage, accessible for Paxster partner workshops after login. NOTICE Only original spare parts are subject to the manufacturer's quality control.

  • Page 198: Maintenance Safety Regulations And Environment

    Only staff trained and certified by Paxster and fulfilling the local general requirements for working on high voltage electric vehicles is allowed to execute work on a Paxster.

  • Page 199: Working On The Electrical System

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.2.2 Working on the electrical system WARNING Electrical current can cause accidents Ensure the electrical system is de-energized before starting work. The capacitors in the controller must be completely discharged. The capacitors are fully discharged approx. 10 minutes after disconnecting the electrical system from the battery.

  • Page 200: Consumables And Used Parts

    Consumables and used parts are an environmental hazard Used parts and consumables must be disposed in accordance with the applicable environmental-protection regulations. Oil changes should be carried out by the Paxster or Paxster partner workshops, whose staff are specially trained for this task.

  • Page 201: Wheels

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.4 Wheels WARNING The use of wheels that do not match the manufacturer's specifications can result in accidents The quality of wheels affects the stability and performance of the vehicle. Uneven wear reduces the vehicle stability and increases the stopping distance.

  • Page 202: Lubricants And Lubrication Schedule

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.5 Lubricants and lubrication schedule Consumables must be handled correctly and according to the manufacturer’s instructions. WARNING Improper handling is hazardous to health, life and the environment Consumables can be flammable. Keep consumables away from hot components and open flames.
  • Page 203 Improper handling of oils can be hazardous The Paxster gear box is filled with gear box oil. Oils are flammable and poisonous. Dispose of used oils in accordance with regulations. Store used oil safely until it can be disposed of in ▪...
  • Page 204 04-02.03.2023 WARNING Improper handling of brake fluid can be hazardous The Paxster uses DOT 4 brake fluid. Brake fluid is poisonous. Dispose of used oils in accordance with regulations. Store used brake fluid safely until it can be disposed ▪...

  • Page 205: Preparing The Paxster For Maintenance

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.6 Preparing the Paxster for maintenance All necessary safety measures must be taken to avoid accidents when carrying out maintenance and repairs. The following preparations must be made: Park the vehicle on a level surface ▪...

  • Page 206: Cleaning

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.7 Cleaning Cleaning the vehicle is essential for safe driving, especially cleaning the windscreen and lights. A clean floor is important for safe entering and exiting the vehicle and prevent sliding and falling.

  • Page 207: Cleaning Plastic Surfaces

    Keep a distance of at least 30cm between high pressure cleaning nozzle and the vehicle. Do not use a high-pressure cleaner in and internal areas. Do not use an automated car wash! Paxster recommends using low pressure cleaners or manual washing: Remove groove dirt with a low-pressure cleaner / garden hose with nozzle ▪...

  • Page 208: Cleaning The Wind Screen And Wind Deflectors

    Keep a distance of at least 30cm between high pressure cleaning nozzle and the vehicle. NOTICE Do not use strong chemicals to clean the vehicle. Paxster recommends using low pressure cleaners or manual washing: Remove groove dirt with a low-pressure cleaner / garden hose with nozzle ▪...

  • Page 209: Cleaning The Floor

    04-02.03.2023 10.7.4 Cleaning the floor Paxster recommends the following measures to clean the floor: Remove groove dirt with a broom / swab ▪ Remove remaining dirt with a soft sponge or microfiber cloth and car shampoo with plenty of water ▪...
  • Page 210 Do not use running water here. The battery and electronic components are situated below the seat and might be damaged. This might result in accidents. Displays, switches and handles Paxster recommends the following measures to clean the displays and switches: Remove groove dirt with compressed air or soft swab ▪...

  • Page 211: Cleaning The Wheels

    Other interior surfaces are e.g., steering bar, metal interior covers, plastic interior covers, wood-based plate of the front cargo area (22), the side compartments (23 | 24) and windscreen. Paxster recommends the following measures to clean the other interior surfaces: Remove groove dirt with compressed air or soft swab ▪...

  • Page 212: Replacing Wheels

    All tires must be whether summer or winter tires ▪ Changing wheels require lifting the vehicle. The Paxster shall be lifted on the front or rear. It shall not be lifted only left or only right. Always lift one axle. See chapter 5.2 for lifting by jacks.
  • Page 213 Paxster user manual Gen 2.2 rev. 04-02.03.2023 Apply copper paste or similar to the wheel bolts preventing them from rusting ▪ Exchange the tire or complete wheel ▪ Check if the new tire has a direction indicator and that the eventually marked inside is facing towards ▪...

  • Page 214: Tightening The Wheel Nuts

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.9 Tightening the wheel nuts Wheel nuts shall be tightened like this: Tighten all nuts slightly = “hand screwed”. ▪ Adjust a torque wrench to 100Nm (tolerance +0 – 20Nm) ▪ Use a torque wrench to tighten all nuts properly in the order stated below: ▪...
  • Page 215 Do not apply more than 100Nm to the wheel nuts. This would weaken the bolt material and can lead to accidents by losing a wheel. If wheel nuts are tightened accidently with more than 100Nm, call Paxster to replace the wheel bolts / wheel hub / brake drum.

  • Page 216: Checking Brake Fluid Level

    04-02.03.2023 10.10 Checking brake fluid level The Paxster vehicle possesses two brake fluid reservoirs. For the left handle brake fluid reservoir please refer to chapter 7.2.4 for further information. The main brake fluid reservoir can only be checked by service staff removing the vertical cover below the seat.

  • Page 217: Ppm Planned Preventive Maintenance

    NOTICE Maintenance must be executed by Paxster or a Paxster certified Partner and reported to Paxster Norway to keep up the vehicles warranty and assure your safety by following Paxster guidelines, using original spare parts and having access to software updates and diagnosis systems.

  • Page 218: 6-Month Maintenance

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.11.2 6-month maintenance The first maintenance must be executed 6 months after first registration / use. The replacement of reduction gear oil is crucial at this stage and must be executed independent from schedule or kilometers driven.

  • Page 219: 12-Month Maintenance

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.11.3 12-month maintenance SCHEDULE 1 SCHEDULE 2 Safety check Safety check Replace Key-Fob battery Rotate tires Rotate tires EV System Analysis & Report Drive test Inspect the following items: o Brake pads and rotors EV System Analysis &...

  • Page 220: 24-Month Maintenance

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.11.4 24-month maintenance SCHEDULE 1 SCHEDULE 2 Safety check Safety Check Drive test Drive test Replace Key-Fob battery Replace Key-Fob battery Rotate tires Rotate tires EV System Analysis & Report Inspect the following items: o Axle &...

  • Page 221: 36-Month Maintenance

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.11.5 36-month maintenance SCHEDULE 1 SCHEDULE 2 Safety check Safety check Drive test Rotate tires Rotate tires EV System Analysis & Report Replace brake fluid [Dot.4] EV System Analysis & Report Inspect the following items:...

  • Page 222: 48-Month Maintenance

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.11.6 48-month maintenance SCHEDULE 1 SCHEDULE 2 Safety check Safety check Drive test Replace brake fluid [Dot.4] Replace reduction gear oil [SAE 70W 80 – 0,8L] Drive test Replace Key-Fob battery Rotate tires...

  • Page 223: 60-Month Maintenance

    Paxster user manual Gen 2.2 rev. 04-02.03.2023 10.11.7 60-month maintenance SCHEDULE 1 SCHEDULE 2 Safety check Safety check Drive test Replace Key-Fob battery Replace Key-Fob battery Rotate tires Rotate tires Inspect the following items: o Axle & suspensions EV System Analysis & Report...

  • Page 224: Further Maintenance Intervals

    10.11.8 Further maintenance intervals Paxster Gen 2.2 vehicles have defined maintenance intervals of 1 year. Maintenance checklists are set up until the 96 months maintenance. Please refer to the service and maintenance guide for further information. If your vehicle is older than 96month service plans repeat every second year.

  • Page 225: Inspection After Accidents

    Paxster vehicle needs to be operational. But: safety first! WARNING After an accident it is recommended to contact Paxster for a check of the vehicle to approve road worthiness and safety.
  • Page 226 Failure or dislocation of lights ▪ Change in directional stability ▪ inform your supervisor immediately and take the vehicle out of service. Paxster technicians are trained to find hidden damages and usually we can fix all problems on the first visit. Page 225...

  • Page 227: Disposal - Second Drive Program

    04-02.03.2023 12 Disposal – second drive program If you do not longer need your Paxster or if it got too old for your purpose, Paxster will take it back and refund a rest value or marked value. Please contact your local Paxster partner for a rest value assessment.

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