Black Diamond Equipment BD201257 Operator's Manual
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Black Diamond Equipment BD201257 Operator's Manual

28 ton full beam log splitter
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OPERATOR'S MANUAL
MODEL #BD201257
28 TON FULL BEAM LOg SPLiTTER
1-888-376-7375
or visit black-diamond.com
READ AND SAVE THiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to
do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
EN
4014-M-OP
REV 20230113
Mid-States Distributing, LLC., Fort Worth, TX 76137 USA

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  • Page 1 OPERATOR'S MANUAL MODEL #BD201257 28 TON FULL BEAM LOg SPLiTTER 1-888-376-7375 or visit black-diamond.com READ AND SAVE THiS MANUAL. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS introduction Maintenance ....................Cleaning the Log splitter ......... Safety Definitions .......... Changing the Engine Oil .........

  • Page 3: Introduction

    (e.g., messages relating to property damage). model and serial numbers of your product. Transcribe the information found on your product’s dataplate label to the table below. BLACK DIAMOND TECHNICAL SUPPORT TEAM 1-888-376-7375 MODEL NUMBER BD201257 SERIAL NUMBER DATE OF PURCHASE PURCHASE LOCATION...

  • Page 4: Important Safety Instructions

    iMPORTANT SAFETY iNSTRUCTiONS WARNiNg WARNiNg   Cancer and Reproductive Harm – www.P65Warnings.ca.gov Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact. DANgER  DO NOT touch hot surfaces. Avoid contact with hot exhaust gases. Engine exhaust contains carbon monoxide, a colorless, odorless, poison gas.
  • Page 5 iMPORTANT SAFETY iNSTRUCTiONS WARNiNg WARNiNg   Always keep hands and body parts away from nozzles or Improper treatment or use of the log splitter can damage it, pinholes that could eject hydraulic oil under high pressure in shorten its life and void your warranty. the event of an oil leak.

  • Page 6: Fuel Safety

    iMPORTANT SAFETY iNSTRUCTiONS Fuel Safety WARNiNg  DANgER When starting the log splitter:  Do not attempt to start a damaged log splitter. GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.

  • Page 7: Training Instructions

    iMPORTANT SAFETY iNSTRUCTiONS Training instructions Preparation CAUTiON CAUTiON   1. Read the Operator’s Manual completely before attempting 1. Be thoroughly familiar with all controls and with proper to use this log splitter. use of the equipment. 2. Do not allow anyone to operate your log splitter who has 2.

  • Page 8: Operation

    iMPORTANT SAFETY iNSTRUCTiONS Operation Maintenance CAUTiON CAUTiON   1. Before starting this log splitter, review all safety 1. Always shut off the power source while repairing or instructions. Failure to follow these instructions may adjusting the splitter except as recommended by the result in serious injury to the operator or bystanders.

  • Page 9: Safety And Dataplate Labels

    This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. Dataplate MODEL BD201257 MODÈLE MANUFACTURE DATE XXXX DATE DE FABRICATION SERIAL NO.

  • Page 10: Safety Symbols

    iMPORTANT SAFETY iNSTRUCTiONS Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product.
  • Page 11 iMPORTANT SAFETY iNSTRUCTiONS SYMBOL MEANING Always keep feet away from the wedge and the ram. Moving parts can crush or cut. Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface Open Flame alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES Read this operator’s manual before operating your log splitter. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Log Splitter 1. Auto-Lock Horizontal Beam Lock – Secures the beam in 8.

  • Page 13: Parts Included

    CONTROLS AND FEATURES Parts included Hardware Part Part Qty. Hardware Needed Tool Needed Qty. Castle Nut 1x 30mm open-end wrench Wheels Cotter Pin Ø4 × 32 Needle nose pliers Axle Cap Mallet Bolt M12x80 1x 18mm wrench or socket Tow Bar Nut M12 1x 19mm wrench or socket Flat Washer Ø12...

  • Page 14: Assembly

    ASSEMBLY If your log splitter is already assembled, skip the assembly CAUTiON  instructions in this manual. Over-tightening the castle nut will cause the bearings to run If unassembled, please read and follow these instructions. hot and fail prematurely. If you have any questions regarding the assembly of your log splitter, call our Technical Support Team at 1-888-376-7375.

  • Page 15: Install The Engine

    ASSEMBLY 4) install the Engine 5) install the Hoses 1. Place the engine on the engine mounting platform with the CAUTiON  recoil cover facing outward towards the wheel and align the 4 holes on the engine base with the holes in the engine Red shipping plugs must be removed from hydraulic pump platform.

  • Page 16: Install The Log Catchers

    ASSEMBLY 6) install the Log Catchers Oil Inlet (High Pressure) Hose 2. Place the provided o-ring into the pump outlet fitting as Large Log Catcher (Engine Side) shown. Make sure the o-ring is properly seated in the inner 1. With the log catcher angled upward, align the four holes groove of the fitting.

  • Page 17: Add Engine Oil

    ASSEMBLY Add Engine Oil WARNiNg  Refer to Honda’s engine owner/operator manual. DO NOT remove the hydraulic oil fill cap when the engine is running or hot. Hot oil can escape causing severe burns. Add Fuel Always allow the log splitter to cool completely before removing the hydraulic oil cap.

  • Page 18: Operation

    OPERATiON Before Each Use inspect the Log Splitter 1. Check the hydraulic oil level and visually inspect all hoses, attachments and cylinder for loose fittings, leaks, cracks, fraying or other damage. 2. DO NOT operate the log splitter if there is any indication of damage.

  • Page 19: Towing Log Splitter Safety

    OPERATiON VERTiCAL OPERATiNg POSiTiON NOTiCE  Towing Log Splitter Safety For Vertical Operation: 1. Always check local, state or provincial regulations regarding towing, licensing and lights before towing your log splitter. – Remove the beam lock-pin from the beam bracket Review towing safety warnings in your towing vehicle manual.

  • Page 20: Stopping The Engine

    OPERATiON Stopping the Engine WARNiNg  Refer to Honda’s engine owner/operator manual. Only one operator permitted. The adult who loads and stabilizes the log, must be the person who operates the control Log Splitter Operation handle. 1. ALWAYS wear ear and eye protection, protective clothing and safety gear.

  • Page 21: Maintenance

    MAiNTENANCE Cleaning and Adjusting the Spark Plug(s) Make certain that the log splitter is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, Refer to Honda’s engine owner/operator manual. dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.

  • Page 22: Maintenance Schedule

    MAiNTENANCE – Locate an approved replacement filter. 7. Check the hydraulic oil level using the sight glass. Add 0.5 gal (1.9 L) of hydraulic oil, so the oil level is visible in – Lubricate the gasket of the new filter with a thin film the sight glass (C).
  • Page 23 MAiNTENANCE EVERY YEAR — Inspect wheel bearings and repack bearing grease as needed. * To be performed by knowledgeable, experienced owners or Black Diamond certified service centers.

  • Page 24: Storage

    STORAgE Refer to the Maintenance section for proper cleaning instructions. Log Splitter Storage 1. The log splitter needs to be cool for at least 5 minutes before storing. 2. Clean the log splitter before storage according to the Maintenance section. 3.

  • Page 25: Specifications

    SPECiFiCATiONS Log Splitter Specifications Engine Specifications Ram Force ........... 28 Ton Refer to Honda’s engine owner/operator manual.

  • Page 26: Troubleshooting

    TROUBLESHOOTiNg Problem Cause Solution No fuel. Add fuel. Engine will not start. Faulty spark plug. Replace spark plug. Unit loaded during start up. Remove load from unit. Fill crankcase to the proper level. Low oil level. Place log splitter on a flat, level surface. Engine will not start;...

  • Page 27: Warranty

    WARRANTY Other Exclusions CHAMPION POWER EQUIPMENT 2 YEAR LIMITED WARRANTY This warranty excludes: – Cosmetic defects such as paint, decals, etc. Warranty Qualifications – Wear items such as filter elements, o-rings, etc. To register your product for warranty and FREE lifetime call center –...

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