Eltek Valere DCR PSR327-8.1 LV User Manual

Dc power rack

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DC Power Rack
DCR PSR327-8.1 LV/HV
USER MANUAL
UM_DCR_PSR327_8.1_E_R2.0

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Summary of Contents for Eltek Valere DCR PSR327-8.1 LV

  • Page 1 DC Power Rack DCR PSR327-8.1 LV/HV USER MANUAL UM_DCR_PSR327_8.1_E_R2.0...
  • Page 2  ELTEK VALERE DEUTSCHLAND GmbH GB Industrial Schillerstraße 16 D-32052 Herford  + 49 (0) 5221 1708-210 + 49 (0) 5221 1708-222 Email Info.industrial@eltekvalere.com Internet http://www.eltekvalere.com 2009. ELTEK VALERE DEUTSCHLAND GmbH. All rights reserved. ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 3 “Recommended wire cross section” for the output 2008-03-04 inserted Index of figures inserted, minor text modifications, 2008-06-03 section “Can-Bus termination” reworked. Designation of the alarm relay outputs corrected, 2008-12-18 new revision status numbering (X.X) introduced. Section “Extensions” added. 2009-06-05 ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 4: Table Of Contents

    3.2.8 Connection Board............................17 4. MAINTENANCE ..........................19 5. TECHNICAL SPECIFICATIONS ....................20 5.1 Dimensional Drawings:........................22 6. EXTENSIONS..........................23 6.1 Schematic diagram DCR PSR327-8.1 and -10.8 connected in parallel ........24 7. NOTES ............................25 ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 5 Figure 11) - Top view of the connection board ......................17 Figure 12) - Rack dimensions............................22 Abb. 13) System extension............................23 Figure 14) DCR PSR327-10.8 and DCR PSR327-8.1 connected in parallel ............24 ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 6: Safety Instructions And Waste Disposal Rules

    The above statement from EU directive 2002/96/EC applies to all electric devices installed within EU countries. In countries outside the EU, different rules may apply regarding waste disposal of electric devices. For more information about waste disposal of your discarded equipment, contact your ELTEK VALERE DEUTSCHLAND partner. ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 7: General Information

    DCR PSR327-10.8. This rack is designed to be fitted with four rectifiers PSR327 (PSR312). For more in- formation about extensions see section 6. “Extensions”. 2.1 Block Diagram DCR PSR327-8.1 LV/HV Figure 1) - Block diagram ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 8: Possible Configurations

    1200W Output power of the rack, equipped with PSR327: Number of installed Output power (without Output power (n + 1) Output power (n + 2) Rectifiers (PSR327) redundancy) 2700W 5400W 2700W 8100W 5400W 2700W ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 9: Perspective View

    Temperature sensor KTY81-220 T092 with cable of 4m length 302-TMP-KTY.04 CAN-Bus connection cable, length 0.5m (other lengths available) 880-KAB-CAN.05 Extension rack DCR PSR327-10.8 For 24-60V for four rectifiers PSR327 (312), 102-327-408.LV01 see section 6. “Extensions”. For 110-220V 102-327-408.HV01 ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 10: Cooling And Air Flow Direction

    (see figure 3, item “A”) of 50 mm is required between the backplane of the rack and the rear cabinet wall as well as an unobstructed supply of air to the front of the modules. Figure 3) - Rack air flow ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 11: Handling

    Figure 4) - Rack mounting points REMARK: Before assembling the rectifier modules, the following settings must be done on the empty rack: 1. CAN-Bus termination 2. CAN address designation For details, see the following sections. ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 12: Communication Interface

    ATTENTION: Missing terminations or too many terminations within the system can disturb the CAN-Bus communication. No more than two termination resistors should be activated on one bus and these should be located at both ends of the bus. ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 13: Can Address Designation

    Fill the rack beginning with the left slot. The Slots 1 to 3 are provided for the rectifiers, slot 4 is pro- vided for the controller unit UPC3 (see figure 5). Empty PSR slots must be covered with cover plates (see section 2.4 “Available Options and required Equipment”). ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 14: Rear View/Electrical Connectors

    REMARK: The high voltage (HV) rack looks similar to the low voltage (LV) rack. The difference is, that the connector X9 (sensor input for voltage drop compensation) is not connected for the HV rack! ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 15: Connection Table

    It is necessary to connect the battery voltage or the system voltage, because the battery voltage or the system voltage is to be used for the power supply of the DC controller unit UPC3. Not connected for the HV-rack! ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 16: Schematic Diagram (Example Of Use)

    An external separate fuse per each input is recommended! With this fuse each module individually can be switched ON/OFF and therefore unused slots are isolated (higher safety level). Recommended input fuses: 16A MCB, characteristic “B” ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 17: Connection Board

    Three current measuring inputs I1-I3, for shunts 60mV Control outputs for contactors LVD, PLD 1 + 2, optocoupler; max. 60V/20mA LVD (OC) PLD1 (OC) PLD2 (OC) COMVSS If X2 is connected, the jumper must be removed. ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 18 Digital input 6 DGND Digital input 7 DGND Digital input 8 DGND Two temperature measuring inputs for sensors of type KTY81 +Temp. sensor 1 +Temp. sensor 2 X11 + RJ45 Ethernet connectors RJ45 ISDN connector ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 19: Maintenance

    Dust inside the unit can be blown out with dry compressed air. The interval between the checks depends on ambient conditions of the installed system. For the exchange of defective fans in the rectifier modules, an additional instruction manual is available on request. ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 20: Technical Specifications

    1 x for voltage drop compensation not connected External connection 1x 50-pole terminal block for the connection of all measuring, control and signalling lines of the system via the connection board to the control unit UPC3 ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 21 Protection class IP20 Climatic conditions acc. to IEC 721-3-3 class 3K3/3Z1/3B1/3C2/3S2/3M2 RFI suppression / CE-label, (EN50081-1, EN55011/55022 class „B“, EN50082-2, EN61000-4 immunity part 2/3/4/5) Compliance to safety acc. to EN60950-1, VDE0100 T410, VDE0110, EN60146 standards ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 22: Dimensional Drawings

    DC Power Rack DCR PSR327-8.1 LV/HV User Manual Page 22 (28) 5.1 Dimensional Drawings: Figure 12) - Rack dimensions ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 23: Extensions

    If the racks are fitted with PSR312 (output= 24V ) the maximum system output power is 47 x 1.2kW= 56.4kW. Abb. 13) System extension For more information about the rack DCR PSR327-10.8 please read the specific user manual. ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 24: Schematic Diagram Dcr Psr327-8.1 And -10.8 Connected In Parallel

    6.1 Schematic diagram DCR PSR327-8.1 and -10.8 connected in parallel Figure 14) shows a simple example how to connect the racks DCR PSR327-10.8 and DCR PSR327-8.1 in parallel. Figure 14) DCR PSR327-10.8 and DCR PSR327-8.1 connected in parallel ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 25: Notes

    DC Power Rack DCR PSR327-8.1 LV/HV User Manual Page 25 (28) 7. Notes ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 26 DC Power Rack DCR PSR327-8.1 LV/HV User Manual Page 26 (28) Notes ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 27 DC Power Rack DCR PSR327-8.1 LV/HV User Manual Page 27 (28) Notes ©2009. ELTEK VALERE DEUTSCHLAND GmbH. UM_DCR_PSR327_8.1_E_R2.0...
  • Page 28 Supplier:  ELTEK VALERE DEUTSCHLAND GmbH GB Industrial Schillerstraße 16 D-32052 Herford  + 49 (0) 5221 1708-210 + 49 (0) 5221 1708-222 Email Info.industrial@eltekvalere.com Internet http://www.eltekvalere.com 2009. ELTEK VALERE DEUTSCHLAND GmbH. All rights reserved.

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