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IHI IC100-2 Operation Manual

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OPERATIONMA閥UAL
IC100・2
1Hl
SERIALNUMBER
CBOO1001～
PUB.2
0803EC・USA

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  • Page 1 OPERATIONMA閥UAL IC100・2 SERIALNUMBER CBOO1001～ PUB.2 0803EC・USA...
  • Page 2 SAFETYlNFORMATION Weo秤eryoubasicandimpo吐antrulesandprecautionsforsafeoperations. Read,understand,andobservethembeforestartingoperation.Thisisthe most essentialwaytopreventaccidents. Wrongoperation,inspection,ormaintenancecancausepersonaHnluryordeath. Throughoutthismanualandonthemachine,precautionsareprovidedwith匹]marks andclassifiedbythewords DANGER" WARMNG",and CAUTlON"accordingto theirextentofdanger. Theclassificationisasfolbws: indicatesanimminentiyhazardoussituationwhich,ifnotavoided, wiHresu【tindeathorseriousinlury. indicatesapotentiaIlyhazardoussituationwhich, ifnotavoided, couldresultindeathorseriousinjury. indicatesapotentia]lyhazardoussituationwhich,ifnotavoided, CAUTlON couldresultinminorormoderateinjury.Itmayalsobeusedtoalert againstpossibledamagetothemachineanditscomponents. Wehavemadeeveryeffo貢foryoutopreventaccidentsduringoperation,however,we cannotbeheldresponsib]eforpredictingeverykindofdangerina operating conditions. ItistheowneroruserofthemachinewhoisresponsibleforALWAYSpaying attentiontooperatethemachine;asweHasreadingandunderstandingthismanual enoughtoobtaintheessentialknowledgeandski目sfundamentaltocorrectmachine operation. ・BEFOREinspection,operation,ormaintenanceofthemachine,besureto readandunderstandthismanual. ・Incorrectoperationormaintenanceofthemachinecancausetheaccident andseriousinjulγordeath. ・Keepthismanualonhandduringoperationsothatyoucanimmediately consultitwhennecessary.Ifitshou[dbemissingordamaged,placeanorder from旧Idistributorforareplacement. ・Therearevariouskindsoffederal,state,andIocalregu]ationsthateffect constructionandindustria[machinery.Sincetheregu[ationsaresubjectto change,anddifferfromoneIocaletoanother,itisimpossibleforusto providesuchinformationinthismanual.
  • Page 3 CONTENTS SAFETYINFORMATlON. CON'「ENTS.._、.._ FOREWORD._、 SAFETY 1‑1 Genera1].̲...̲.. MountingandDismounting._。. 1‑2 1‑3 BeforeStartingtheEngine̲... StartingtheEngine..̲.̲. 1‑4 1‑5 BeforeOperatingtheMachine. 1‑6 OperatingtheMachine... 1‑7 SafeTransportation.. 1‑8 ParkingtheMachine.. 1‑10 SafeMaintenance_。_._、_... 1‑9 1‑11 WamingSignsandLabels._、.. 1‑10 1‑16 2.SPECIFICATIONS 2‑1GeneralSpecifications 2‑1 2-2Dimensions._、_._。_。 2‑3 Nomenclature..3‑1 ControlsandInstruments._.._.._、_._. 3‑2 BeforeStartingtheEngine.、..._._.._._... 3‑15 EngineStarting̲..̲. 3‑16 StartingtheJumperCable.._。_..。._._、..
  • Page 4 MA[NTENANCE Lubrication,MaintenanceandChecksChart. RecommendedLubricationTab]e.. PrecautiononMaintenance_,._。_,_,. DailyMaintenanceandChecks...̲..50hoursMaintenanceandChecks..250hoursMaintenanceandChecks̲.̲,... 4‑10 500hoursMaintenanceandChecks.̲,̲̲ 4‑13 1000hoursMaintenanceandChecks_。_._ 4‑18 4‑20 2yearsMaintenanceandChecks.. WhenRequiredMaintenanceandChecks̲.. 4‑22 UnusualOperatingConditions.̲ 4‑27 LongTermStorage_,_、 4‑30 5、TROUBLESHOOTING 5-1Trou回eandRemedy. 5‑1 6,HYDRAUL畳CSYSTEMDIAGRAM 6‑1Hydrau[icSystemDiagram̲,̲. 6‑1 7、ELECTRICSYSTEMDIAGRAM 7-1日ectricSystemDiagram_、_._. 7‑1 0‑3...
  • Page 5 FOREWORD Thismanualcontalnssafety,operatlon,maintenance,andadjustmentinformation. Theproceduresaredesignedtoprovidethebestperformanceofthemachinein aneffectiveandeconomicaIway,lnordertoobtainit,remembersthenextbasic rules. ・Thismanualshouldbestoredintheoperator'scompartmentinthe[iterature holderorseatbackIiteraturestoragearea. ・Beforeinspection,maintenanceoroperatingthemachine,readand understandthlsmanualcompletely. ・SinceaI[oftheexplanationsinthismanuaimaynotbethorough]y understoodatfirst,repeatreadingituntilabi[itiesasanoperatorare obtainedanddevebpedforproperoperation. ・Furtherabilitiesasanoperatoroutsideofdesc巾tionsinthismanuaIcanbe obtainedfromtheexperienceduringnormaloperationsandunderproper supen/ision. ・Thei]IustrationsinthismanualareusedfirstofaUtoIetyoupayattention. Theydonotshowa闘ofil[ustrationsinthismanual.Becauseofcontinuing improvementandadvancementofproductdesign,theshapeofmachinein thei11ustrationsmaybepartlydifferentfromyourmachine、PIease understandit、Wheneveraquestionarisesregardingyourmachine,orthis publicatbn,pieaseconsu[tyourbcalIHldistributorforthelatestavailab[e info「mation. 0‑4...
  • Page 6 " SAFETY 1‑1GENERAL READANDUNDERSTANDTHE WARNiNGSSIGNSANDLABELS Thereareseveralspecificsafetysignson yourmachine.Pleasetakethetimeto famiHarizeyourselfwiththesesafetysigns. Makesurethatyoucanreada]lsafetysigns. Cleanorrep!acetheseifyoucannotreadthe wordsorseethepictures.Whencleaningthe labelsuseac]oth,waterandsoap.Donot UsesoIVent,gaSdine,etc.   諺 YoumustreplaceaIabeHfitisdamaged, missingorcannotberead.lfalabe]isona partthatisrepIaced,makesureanew[abelis installedontherepiacedpart. '一■■ SeeyourIHldealerfornewIabels. OPERATORSHOULDBEINGOOD HEALTH.   凝 Operatorshouldbephysica"yandmentaIIy alert,whichisoneofthebestinsurance " " againstanaccident. 〆   NEVERoperatethemachineunderthe   」 influenceofalcohol,medication,or   霧   鯨 intoxlcatjon.
  • Page 7 SAFETY 塾、G盈 PERFORM WALK‑AROUND" σ INSPECT10N. 聯・1回目・。 Walkaroundthemachinetochecksafety guards,p[ates,andotherre[atedpa吐sareset inplace.Donotattempttooperatethe   弔 曜 machinewhenanyunsafeconditionis detected. Gぴ NEVERASSUMEANYTHING GUARANTEED. Neverassumethateverythingisallrightat thestartofaworkdayjustbecauseitseemed satisfactoryattheendoftheprevlouswork day、Beforebeginningeachdaysoperation, thoroughlyinspecttheentirecrawlercarrier forsignsofvandalism. MAKEAWORKPLAN. Priortooperation,investigateyourjobsite su仔iciently.Whenanyobstructionorhazards aredetected,markitsothatallpersonne[are awareofit.Avoidanyoversightthatmay causeseriousaccident. ObserveaIoca[weatherforecastanddiscuss weIlworkproceduresandIeta目personne[ “瓢 knowthemwithoutexception. 1‑2...
  • Page 8 SAFETY CHECKTHEJOBSITE. ゲ砺課長1 4 “ 》二識 ALWAYScheckthejobsiteforgradeand stabHityoftheground,ventilation,depthof waterandambientobstructions. Theoperatormustbesatisfledthatnoone wo∫♪フ willbeendangeredbeforemovingthe ㌧て⊂)..'㌧周轟 ・●`一」写'lho`o machine. “讐瀦臓"・“い可盈伽] oフ, Stayasafedistancefromtheedgeofcliffs, overhangsandslideareas. CLEARALLPERSONNELFROMTHE 犠、G夕 MACHINEANDAREA. C弊一 Besuretobarricadethe』obsitetoprevent クニ・   〆 entryoftheunauthorized.Confirmthatthere ・魅 isnoonearoundthemachinebeforestarting theengineoroperatingthemachine.   露 ＼ご 一.、一ま 一富,～ ・、§ MAiNTAINGOODVENTILPLTION. n【^ (AA^^ Dieselengineexhaustcontainsproductsof combustionwhichmaybeharmfultoyour 贈'盤欝霧舗ltl麟gi謄ii...
  • Page 9 SAFETY 1‑2MOUNTINGANDDISMOUNTING CAREFULLYMOUNTANDDISMOUNT THEMACHINE. Mountanddismountthemachineonlywhere stepsand/orhandholdsareprovided. 1nspect,andwhennecessary,cleanandhave repairsmadetostepsandhandholdsbefore mountinganddismounting. Facethemachinewhenmountingand 、『ノ==1 dismounting.   だ   、 Maintainathreepointcontact(TWOfeetand ,皿/ .愚1 '1ち onehandoronefootandtwohandscontact) withthestepsandhandholds.   騨   灘 Donotuseanycontroisashandholdswhen enteringorIeavingtheoperator曜sstation. NEVERgetonoroffamovingmachine. NEVERjumpoftthemachine. Donottrytoclimbonoroftthemachinewhen carryingtoolsorsuppiies.Useahand[ineto pu闘equipmentupontotheplatform. 1‑3BEFORESTARTINGTHEENGINE Clearallpersonnelfromthemachineandthe area. Moveallcontro目everstotheNEUTRAL positionbeforestartingtheengine. Inspecttheconditionoftheseatbeltand mountinghardware.Rep[aceanydamagedor womparts.
  • Page 10 SAFETY 1‑4ENGINESTART[NG ・ALWAYSstaはtheengineonlyfromthe operator『sstationflowingthestarting procedureinthismanual. ・Donotstarttheengineormoveanyofthe controisifthereisaDONOTOPERATEor similarwamingtagattachedtothestart switchorcontrols. 。MoveallhydrauliccontrolstotheHOLD ㌧ positionbeforestartingengine. 勿一一しノつ ・NEVERshortacrossthestarterterminals ハ rr,馬一」' oracrossthebattery,aswellasdamage theelectricalsystem、 一 1‑5BEFOREOPERATINGTHEMACHINE CONDUCTWARM‑UPBEFORE OPERAT匿ON. WarmuptheengineandthehydrauIicoil beforeoperatingthemachine、 Clearallpersonnelfromthemachineandthe area.   ぴ Cleara"obstac[esfromthepathofthe machine.Bewareofhazardssuchaswires, ditches,etc. Besurea windowsaredean.Securethe doorsandwindowsineithertheopenorshut position. Adjusttherearviewmirrorsforbestvision, especia"yclosetothemachine. Fastentheseatbeltsecurely. Makesurethemachinehorn,thetravelalarm (ifequipped)andalIotherwamingdevices areworkingProperly.
  • Page 11 SAFETY 1‑6MACHINEOPERATION STAYSEATEDWHILEOPERATING   誕 Operatethemachineonlywhi[eseatedand グ/か withtheseatbeltfastened. _〕、、、   へ §   ノ   り PREVENTACCIDENTSWHILEMOViNG Alwayssoundthehomtosignalothers 、)) nearbythatyouaremovingthemachine. ドじ 』パQ Checkthatnooneiswithintheworkingarea gl、1￠濫藩 δ ofthemachinebeforeattemptingtomoveit. 匠' Repo吐anyneedrepairsnotedduring ・齢1 operation. DONOTTRAVELWITHTHEBODYIN   潔 DUMPPOSITlON   つ Trave目ingwiththebodyindumppositionnot onlymakesthevehicIeunstablebut]imits drlvervisib臼itycausinghazardoussituations. NeverattempttotraveIwiththebodyindump 、,、;一, ノノ, position.
  • Page 12 SAFETY DONOTEXCEEDTHEWATERDEPTH LIMIT Theacceptablewaterlimitisuptothelower ro[ler. Checkthewaterdepth,foundationand .藁 strengthofwatercurrentandothersafety ヨ   factorsbeforeoperating.Donotplacethe machineinbcationsexceedingtheIower ζ_二K_   一 frameofthevehicle. DONOTTRYTOTRAVELOVER OBSTRUCTiONS 婁,翻誕   磯 Tら!ingtotraveloverobstaclescouldcause ',,朴 themachineto[oseitsbalanceandtopple over. 攣,嚢難爵, Avoidpotentialobstaclesinyourpath. Becarefultoavoidtheconditionwhichcould 築、1コ「….\〉、、ノノノー' q【、..殴ノ' leadtotippingwhenworkingonhills,banksor ^.^プ:二1二内ニコ式一"一一 slopes,andwhencrossingditches,ridgesor otherobstructions. DONOTCHANGED匪RECTIONSWHILE ONASLOPE   潔   噸 Avoidchangingthedirectionoftravelona sbpe,whichcouldresultintippingorside slipPingofthemachine.
  • Page 13 SAFETY MOVEUPANDDOWNSLOPES DiRECTLYNOTSDEWAYS Workupanddownslopes,ratherthan sideways,wheneverpossible. 〃   Movingsidewaysorpara目eltothes]opewhile 、!×ア onitmaycausethemachinetoslideandfaH '}♂■' over. Topreventsuchaccidents,onlymoveupand ＼懸 downsIopesatadirectangIe. WATCHTHEVEHlCLEPOSITIONWHlLE TRAVELLINGONSLOPES 轟h囎,瓢留t購撒む Thiscancreatehazardoussituationswhere thevehiciemaytip・veL,.ヂ Observethefollowingpointsregarding vehiciep・siti・n・霧9   鞭 邑鮒聡翻器讐蘇華野 hi]lWHENCARRYINGALOAD.〆 NEVERALLOWPERSONNELRIDEON   潔 THEMACHINEOTHERTHAN OPERATOR. 、'、、 11一 On[yoperatorisauthorizedtobeonthe   で   ゲ ト machineduringoperation. βづ...
  • Page 14 SAFETY 1‑7SAFETRANSPORTATION CAREFULLYLOADANDUNLOADTHE MACHINE. ばr r̀rr ALWAYS]oadandunloadthemachineonthe levelground. ・f(繧 Usearampthathassufflcientstrength,width, ```rO'・ 1ength,andthickness. ッ,'5 Removeice,snow,orslipPerymateria[from therampandtruckdeckbeforebading. NEVERmakeaturnonaramp. OBSERVEPRECAUTlONSON TRANSPORTATION. 〕霧 B[ocktracksandsecurethemachinetothe truckbeforetranspo面n9. Priortotransportation,checkthetravelroute ⑤ forc』earancesaroundthetruckandthe machine. 覧. 1‑9...
  • Page 15 SAFETY 1‑8PARKINGTHEMACHINE BANKSANDSLOPES ,激怒 NEVERleavethemachineonornearany bankwhichmaycace,orontheedgeofan excavationwhichmightgiveway.Backthe machineawayfromsuchfromsuchareas whichitistobe]eftid]eorunattendedfor morethanabriefperlod.Wheneverpossible, parkonlevelground. イ一律マ^、、,・/ 〆蟹、'、r'1:』暫髪i署、・6 ψ1=1、 03レぐ一ρ DONOTPARKTHEMACHINEONA 窒、G凶 GRADE. σ ・、無協 ParkonaleveIsurface.ifnecessarytopark onagrade,blockthemachine. へ%   し   『 、憾'. .吹'・. ^一へ～二 蝋画鱒よ＼ 鰍～   、 ＼ OBSERVEPRECAUTIONSWHEN 対G〃 PARKINGTHEMACHINEONTHEROAD. ○ゑ じ、1 Ifyouhavetoparkthemachineontheroad, useappropriateflags,barriers,利ares,and 井一.ll、⇒濁・ヲ_...
  • Page 16 SAFETY 1‑9SAFEMAINTENANCE KEEPROUTINEMA[TENANCE Youmustreadandunderstandthewamings andlnstructionscontainedinthismanual, 量ど' beforeperforminganyoperationor maintenanceprocedures.   雲 PerformaIImaintenanceunlessothem/ise specifiedasfolIows: π2π Parkthemachineonlevelground. MovethedumpandtraveHeverstotheHOLD position. MovethegateIocklevertotheLOCKED position. Stoptheengine. Turntheenginestartswitchoffandremove   も thekey. PERFORMMAINTENANCEWORK CORRECTLY、 AttachaDONOTOPERATE,orsimilar 転、 wamingtagtostartswitchorcontroIsbefore 一TOOL servicingorrepairingthemachine, Whenperformingmaintenance,putthegate bckleverintheLOCKEDpositionandstop theengine. ALWAYSCLEANTHEMACHlNE. Maintainthemachinecleanforsafeoperation, Removedirt,grease,maintenancetoo[from theoperatorlscabforsecuredcontroL   《 Cieanthewindowtoobtaingoodsight. Donotp[aceanythingflammab]earoundthe machine.
  • Page 17 SAFETY PRESSUREAIR Pressureaircancausepersona目njury.When usingPressuereairforcleaning,weara protectivefaceshield,protectivecbthingand protectiveshoes. PREVENTCRUSHINGORCUTTiNG. NEVERattemptadjustmentswhilethe machineismovingortheengineisrunning unlessothervvisespecified. SUPPORTTHEUNDERCARRIAGE WHENWORKINGUNDERTRACKS. NEVERa月owanyonetoworkundercarriage δ thatls巨ftedandnotproperlybbcked. ㊧左ヨ Checkthatthemachineissuppod:ed sufficientiybytheblocksandwillnotfalldown. Attachawarningtagtowarn, DONOT ,繊   賊 OPERATE". 1‑12...
  • Page 18 SAFETY ALWAYSRELEASEPRESSURE BEFOREDISCONNECTING   潔 HYDRAULICLINES. Beforedisconnectinghydraulicfluidlineson ahydraulicmachine,besureyou、   藍 Setthesafetybartothebody、 Shuto秤engine, ＼. Alwaysreleaseanypressurizedairon 'ぐ、   、 'く～ hydraulictank、   ノ ドぐ、 冷   ・Movedumpcontrolleverupand]owerto 「elievepressures. ◎＼ 聡s・PP・一b・dト   ぺ Hotoilandcomponentscancausepersonal 靉靆, injury.DonotaIlowhotoilorcomponentsto contacttheskin. '"!日 臨,'』一 ・慧 ィ醗 、「' DONOTWATCHTHEREL旧FVALVE WHENADJUSTINGTRACKS、...
  • Page 19 SAFETY BECAREFULTOROTATINGAND   潔 MOVINGPARTS. Stayclearofa]lrotatingandmovingParts. .一義1L Keepobjectsawayfrommovingfanblades.   ク ド '凝i・一雍藝'・認 Theywillthroworcutanyobjectortoo[that ～」lrl,1一'劫 falborispushedintothem. ・:⊥』ノ' BECAREFULTOHOTENGINEAFTER   潔 THEMACHINESTOPS. Donottouchtheengineormufflerrightafter   ぺ themachineisstopped.[tisveryhotand 噸、・, causesburns. 盤菱繋匿藩臼. ■   羅   一 一 ⊃1 つ.一   ロ 、τOOし CAREFULLYHANDLETHEENGINE COOLANT. Atoperatingtemperature,theenginecodant ishotandunderpressure.Theradiatorand alIIinestoheatersortheenginecontainhot...
  • Page 20 SAFETY DONOTTOUCHBATTERY ELECTROLYTE.   凝 Batterygiveoffflammablefumeswhichcan exp]ode. Donotsmokewhenobservingthebattery eleCtrOlyteIeVelS. Electroiyteisanacidandcancausepersonal inju四ifitcontactsskinoreyes. Alwayswearprotectiveglasseswhenworking withbattery. FIREOREXPLOSlONPREVENTION AIIfueis,mostlubricantsandsomecoolant mixturesaref[ammable. Fuelleakedorsp耐edontohotsurfacesor electricaIcomponentscancauseafire. DonotsmokewhilerefuelingorinarefueIing area、 Donotsmokeinareaswherebatteryare charged,orwhereflammablemateria]sare stored. Donotuseothertypesofstartingaidssuch asetheronenginesequippedwithin[et manifo[dheaters.Suchusecou]dresu]tinan exp[osionandpersona[injuly. SETHYDRAULICPRESSURE CORRECTLY. Onlyqua[ifiedpersonisalIowedtogaugeand adjustthehydrauIicpressurefolbwingthe speclfiedprocedureandusingthecorrect gaUgeifneCeSSary. Ifthereisnoquahfiedperson,consultyour IocaHHidistributor. 1‑15...
  • Page 21 SAFETY 1・10WARMNGSiGNSANDLABELS Thereareseveralspecificsafetysignsonyourmachine.Theirexactlocationand descriptbnofthehazardarereviewedinthissection. PleasetakethetimetofamHiarizeyourselfwiththesesafetysigns. Makesurethatyoucanreadallsafetyslgns.Cleanorreplacetheseifyoucannotread thewordsorseethepictures.Whencleanlngtheiabelsuseacloth,waterandsoap、 Donotusesolvent,gasoline,etc、 YoumustreplaceaIabelifitisdamaged,missingorcannotberead. ,makesureanewiabeiisinstaIIedonthe IfaIabelisonapartthatisreplaced replacedpart. SeeyourIHldea[erfornewIabe]s. 916138 1 4 霞 目 ⑩ 儒 躍 、 纏 1 o 日 量 . 工 0 一'一 鞠◎督'璽譜・ 首 Detailsofthedriver'scabinside 口,罰コ2018 口e一田田 田 口一 o眠3 oo・悪・・ 圃...
  • Page 22 SAFETY ①Notewhentrave"ingsteep Topreventthemachinefromtippingoverdonot travelupordownthesteepofmorethan20 1脚el「綴il肩etl融日呂.ll曽呈「里離n9 degree. Whentravelllngthesteepofmorethan9degree keepthetravelmodeat【【[ow"andengine   一 revolutionataha]f.Staystraighttraveianddo   一 嚢騨 notstir. 1.Trave[lingup/downthesteepwhenunloaded ●Travelforwardforup, ・Travelbackwardtodown. 2.Travei]ingup/downthesteepwhenfully ]oaded ・Travelbackwardtoup. 。Travelforwardtodown. ②Loadingandunめadingthemachine 曾▲● BesuretoapPlytheparkingbrakeofatrack、 ● Loadingandunloadlng Putblocksattires. 七hemachine 8esu～eしoappIyしhOP旦rkin`br■koof 1.Setrampangle15。orIess. 乱七rock. PU七blOGk8at七ir●S. 2.SecureIyattachrampstothetrack. 書` 15'orlossし 3.Keepthesameheightofbothramps. 4.Fixthemachineonthetrackwithwireor   章 章 chain.
  • Page 23 SAFETY ④Forworkingundertheraisedbody,besureto 曾▲9 usethesafetybartopreventthebodyfrom ● Forworkinεunder七her'aisedbody, fa"lng. besure七〇use七hesafe七ybarto preven七七hebodyfromfa[11n8 Ifyoufailtousethesafetybartoremovethe Safe七yban dumpcylinder,hose,andotherdevices,the   〆 raisedbodymayfa口andcauseseriousaccident. Locatedinthecab. IfyOUfai1七〇use七hesafetybar boremove七hedumPcyIinder,hose, andoしherdevlces,七heraisedbody mayfallandC昌usCSeriousaCClden七. `ヰ40自1600 ⑤lftheraisedbodycannotbe]oweredduetoan 曾▲● engineorpumptrouble,openthestopva]veat ■ Ifth巳raisedbodycannotbeIo"ereddue therearinsidetheenginecover.Youcanlower toaengineorpumptrouble,openthe stopv副voattherearinsidetheengin日 cover.YoucanIo買erthebodybymoving thebodybymovingdownthebodydumping do脚nthεbodydumppingIever. 柑henatroubleisreso[vedandthe Iever. machineworksproperIy,besureto fastenthestopvaIveagaln rfy。ufai[t。fastenitan』c。ntlnue operatingthemachirle.thept」mpmaybe aged. Whenatroub]eisresoIvedandthemachine 1nsidethe worksproperly,besuretofastenthestopva]ve engineGover...
  • Page 24 SAFETY ⑦Aboutcrawlershoetensionadjustment 響1轟!.伽糊1.▼・」胸幅.,■目 しゆドハしコドにヒロウ ロしル AbOu七CrawIerShOe二=:L.「二11豊.1“酵.M臨■ Thegreasecylinderishighlypressuredbyspring ヒensionadju5しmenしM挿し巳一隅`1"開削・“ユIL・ さロゆドゆハじう ねロロリロハけロリザにユトコぬユういもロハハ コぼりコロドハロロ一 難藩i≡三,ll叫嘩,.難燃灘:1』 forceandlmproperhandlingmaycauseinjury. =鼎1ト:ll淵U^,^㊥蹴,T^』;二.==τ・h ReadandunderstandtheinstructionmanuaI =ll:='一:=1■:こ二:1.6.`階二・,t轟`,脚,,… beforeadjustingtrackshoetension. 96肖■覧1●●11hI【『悶r■ ●『軋■r-r■●甲■o,■■■Pl■曽円し1一一. 1.Onthe[evelground,putaweightof60kg ontothemiddleoftheidlerandtheupper roIler. Adjusttheclearanceto20to30mmlong. 2.Totensethecrawlershoe,injectgrease throughthegreasefitting(A)byagreasegun. 3.Toreleasethecraw]ershoe,unscrewthe valveseat(B)byaboxwrenchanddrain 9「ease・ ⑧Precautionsonsafety 1.Readandunderstandtheoperationmanual beforeoperationtosecuresafeandcorrect operationandmaintenance、 2.Observeinstructionsandwamingsonthe operationmanua]andwarninglabelswhen operatingorservicingthemachine. 3.Beforestartingtheengine,makesurethat thereisnopersonneionandaroundthe machine. Alwayssitintheoperator曜sseatbefore stad:ingtheengine. 4.Soundthehorntoalertthepeoplearoundthe machine.
  • Page 25 SAFETY ⑨Waming! ⑩Signindicatesabum hazardfromspurting Readmanua[before △ hotwateroro旧f operation,   観 radiatororhydrau[ic maintenance, tankisuncappedwhile disassembly,assemb[y andtranspo吐ation. hot.   幽 “1箇1 A口owradiatoror Locatedinthecab. hydrau[ictanktocool beforeremovingcap. (D40535900) (D40547600) ⑰Signindicatesaburn ⑫Signindicatesan △ △ hazardfromtouching electricalhazardfrom heatedpa吐s,suchas handlingthecable. engine,mOtOr,Or Readmanualforsafe mufflerduringorright andproperhandling. ⑭   幽 a丘eroperation.
  • Page 26 SAFETY ⑮Signindicatesahazard ⑯Signindicatesahazard ofrotatingPa吐s,such offallingoutwhen △ asbelt. vehiclegoesoveran 囎. Turno秤beforeinspec- obstacle. tionandmalntenance. Readmanualand fo目owinstructionsfor   画 Locatedontheboth safeandproper body. operation. (D40548200) Locatedinthecab. (D40536800) ⑰Signindicatesahazard ⑱Signindicatesacrush   途   幽 ofaflyingPlugfrom hazardfromfalling trackadjusterthatcouId body. causeinjury. Readmanualand fo目owsafety Readmanualbefore   画   幽 adjustingtrackforsafe instructionswhen andproperhandling.
  • Page 27 SPECIFICATlONS 2‑1GENERALSPECIFICAT10NS ■BASEMACHINEPERFORMANCE UnitIC100-2 Travelspeedkm/hLow:7.OHigh:10.0 Gradability%(deg.)57(30) ■ENGINE Enginemode[一ISUZUAA-6HK1 Enginetype4cycle,watercooled,overheadvalve,directinjectiontypewithturbocharger No.ofcyL-bore×strokemm6-115x125 TotalpistondisplacementL7,790 RatedoutputkW/minr1(ps/rpm)185.4/2,000(250/2,000) Max,torqueN・mlmin'1(kgf・mlrpm)879.3/1,700(89.711,700) 闇WEIGHT UnIoadenvehicleweight13,000 Maximumpaybadkg10000コ WithunloadenkPa(kgf/cm2)22.5(0.23) AveragegroundbearingPressureWithIoad39.7(O.40) ■CAPACITY Struck3m3.5 BodycapacityHeaped5.9 2‑1...
  • Page 28 SPECIFiCATlONS 闇REFILLCAPACITEIES FueIL300 HydraulicfluidOi口evelL112 Totalamountinsystem147 Engineoi]Volumeoftheoilintheo目panLMAX.33-MIN.25 EngineproperL14.5 Coo]antTotalamount27.8 躍TRAVELDRIVE Traveldrivesystem一HydraulicStaticTransmi白sion(HST) Transmissionsystem一2speedmotorautomaticcontroIandseiectiowspeed Transmissionstage一2(Highandlow) Brakesystem一HSTbrakeandparkingbrake HSTsetpressureMPa(kgf/cm2)34.3(350) 2‑2...
  • Page 29 SPECIFICAT匿ONS 2‑2DIMENS[ONS 1.DIMENSIONS 3545 o1oの寸N 》 姻 7 ＼ ＼ 戯 8 葱 選 N 8 3265 解 口回訳 影. OO卜創口巳、、モ oo署鐸。罐 OゆNro-■・●●●■■. 3785 4655 2855 6000 o㌣ 創o N圏 ●■●・o・●■ 2000 750750 2‑3...
  • Page 30 OPERATION 3‑1NOMENCLATURE Rear ♂ ノ、 (づ9) Battery (10) Protector Upperro"er Fueltank (11) Loadingspace OsciIlating,link (20) Hydrau]icoiltank (12) Upperhinge (21) Traveldrivegear Engine (13) Reargate (22) Drivesprocket Muffier Rubbercraw]er (14) (23) Head[ight Aircleaner ldletumb]er Radiatoroilcooler (15) (24) Operatorseat (16) Safetybar (25) Bumper Lower「o目er Cabin (17)
  • Page 31 OPERATlON 3-2CONTROLSAND匪NSTRUMENTS   臥 麟振 磁・罪㎜     ⑰Wiperandwasher ①Engineoilpressure ⑧Servicehourmeter ⑨Enginekeyswitch waminglamp switch(cabin) ⑱S]opealarmlamp ②Chargewaminglamp ⑩Headlightswitch ⑪Directionindicatorswitch ⑲Overrunalarm[amp ③Heatlndicate[amp ⑫Hornswitch ⑳Gate]ock[ever ④Emergencystoplamp ⑬Trave[一speedse]ectswitch ⑳Trave]]ever ⑤Tachometer ㊧Enginethr・ttlelever ⑭Emergencystopswitch ⑥Fuellevelgauge ⑦Watertemperaturegauge⑮Heaterswitch(OPT) ⑳Dumplever ⑯Lighter(cabin) ⑭Dumplocklever ⑳Seat 3‑2...
  • Page 32 OPERATlON 1,MONITORLAMPS ①EngineOilPressureWamingLamp Whentheindicatorcomesonandtheaction alarmsoundswiththeenginerunning,stopthe engine. Thisindicatesinsufficiento pressure.Checkthe en9ineoil]evelandhaveanynecessaryrepairs madebeforestartingtheengineagain. ②ChargeWamingLamp Thisindicatesamalfunctionintheelectrical changingsystem,lftheindicatordoesnotgoo仔 sho段lyaftertheengineissta民edorifthelight comesonwhiletheengineisrunning,the machinecanbeoperateduntilrepairscanused, thebatterywilIdischargerapidly. ③HeatlndicateLamp HoidtheenginekeyswitchtotheHEATposition forapproximately15to20seconds.Theair heaterisactivatedandtheindicatorcomeson. ④EmergencyStopLamp TheemergencystopswitchshifttoONposition. Thisindicatorcomeson. EmergencystopIamp   璽   軸 Emergency stopswitch 3‑3...
  • Page 33 OPERATlON 2.METERS ⑤Tachometer Thismetershowstheenginespeedperone minute(inrpm). ⑥FuelLevelGauge ItindicatesthefueHevelinthefueltank. FlThefueltankisfulL FUEL㊦ Green E:FueHeveIistoolow,Addthefuel.   ㊥ 、   ㊦ ⑦WaterTemperatureGauge Thisindicatestheenginewatertemperature. Uponstart‑up,thelowest White"rangeindicate. WATERTEMP Whilerunningtheengine,without[oadandbw RedH㊦ idlingwarmingup. Indicatethe Green"range,thatthewater   ㊨ temperatureisinthenormaloperating temperaturerange. Green Ifthewatertemperaturerisetoanoverheated situation,the“Red"rangew耐indicate.ifthis   ㊦ White situationaries,settheenginethrottleat[owidle untiltheenginetemperature[owers.SHUTthe engineOFF,checktheradiatoranddetermine thecause. ⑧ServiceHourMeter lndicatesthetotalservicehoursontheengine.
  • Page 34 OPERATlON 3.SWITCHES ⑨EngineKeySwitch Afourpositlonsw辻chenergizestheelectrlcaI circuits,crankstheengineanda[soheatsthe glowp[ugsforcoidweatherstarting. Operation Tumkeyful]ycbckwiseandholdinthestart (ON) positiontocompletetheeにctricalcircuitbetween Preheat (HEAT) thestartswitchandenginestarter. Forcoldweatherstart‑ups,tumkeyfu[ly counterclockwiseandholdfor15to20seconds toa[]owheatingoftheglowpiugs. lftheenginedoesnotstart,orisbeingrestarted aftershutdown,tumthekeytoOFFbefore retumingittoSTART. ⑩HeadLightSwitch Thisswitchturnsonthefrontvehic[eIightswhen thestarterswitchissettoON.Thisswitchis   寮 usedtochangethebrightnessandturnoftthe φ.祉 front]ights. 口   ぐコ'熱(LOW) 愚ON (HIGH) ⑭DirectionlndicatorSwitch UsewiththeenginekeyswitchsettoON. Turnthe[everdowntoIighttheleftindicator. Rightφ Turntheleverupto赫ghttherlghtindlcator. .FF羅!1㎏杜 3‑5...
  • Page 35 OPERATlON ⑫HomSwitch Pushdownonthecenterofthe combination   翻 switchtoactivatethehorn. ⑬TravelSpeedSelectSwitch 弓■レmark. Lowspeed……Pushdownon 1匂mark. Highspeed一一一・Pushdownon Ifabadplacedonthemachineincreasestoa ce丘ainleveiduringHIGHspeedtravel,the machineautomaticallydecreasesitstraveIspeed toLOW. NOTE Donotoperatetravelspeedse[ectswitch whiletraveling. ⑭EmergencyStopSwitch ・ThesearefortheemergencystoP. ・Depress“P"sideoftheswitchtoengagethe parkingbrake.   曾 ThentheparkingbrakeIamplightstoindicate   昌 thatthebrakeisengaged. Depressunmarkedsidetoreleasethebrake. Thenthegoeso仔toindicatethatthebrakeis released. ⑮HeaterSwitch(lfequipped) ltstartstheroomheaterfanin2stage changeover. Depressthe[舘]markturnsthefaninl。wb]・w. Depressthe[需1markturnsthefaninhighbl・w. Tostopthefan,depressthecenteroftheswitch piate. 3‑6...
  • Page 36 OPERATlON ⑯Lighter Pushtheknobtoactivatethe[ighter.Theknob w川combackoutsllgh廿y,whenready士ouse. Pushthe擁ghterintothesocketuntiltheouter portionisf[ushwiththesockettoreinsertitinto thesocket. ⑰WiperAndWasherSwitch(cabin) Whenthewlperisused Availab]ewhenthestarterswitchisON. Howtousethewiper Knob TurntheknoblOFFlStop ONRun Howtospraythewasherliquid Presstheknob、 Thewasherliquidissprayedfromthenozzle whiletheknobisbeingpressed. Whenthewasher liquidissprayed lMPORTANT ・Donotrunthewiperwhenthewiperrubber Knob sticksotheg!assduetofreezing.lnsuchacase, thewiperrubbermaybedamagedorthemotor mayfail.Iffreezinghasoccurredorthewiper hasnotbeenusedformayhours,makesurethat thewiperrubberdoesnotstickontheglass. ・Donotrunthewiperwhentheglassisdry.The glassmaybedamaged.Besuretospraythe washerliquidbeforestartingthewiper. ・㎞co]dseason,donotusethewasherIiquidunti] thewindowglassisheated.Thewasherliquid maybefrozenonthewindowg]assandbw visibilitymayoccur. ・Whenthewasher]iquiddoesnotcomeout,do notkeeponpressingtheknob.Thepumpmay faiI.Ifthereisnowasher]iquid,refi[lit. 3‑7...
  • Page 37 OPERATlON ⑱SlopeA]armLamp WhentheangIeofthedownhi"slopeexceeds9 Aiarmlamp(red) degrees,thealarmlampQntheceilingllghtsup,   繋 soundingthebuzzer.(Thea]armcontinuesto soundfor5seconds.)Uponthesoundingofthe buzzer,reducetheenginerevolutionspeedtoa 卿   midd]eorbwerspeed,tumthetwo‑speed selectorswitchtothelowspeedandrunstraight、 Avoidtravelingsidewaysortakinganoblique direction(includingazigzagtrave[)、 ⑲OverrunAlarmLamp 歯The“EmergencyStopSwitch"isusedto Positionof avoidadanger.UsuaIly,therefore,the thealarmunit ̀̀EmergencyStopSwitch"mustnotbeused simp[ytostopthevehicle. Thro廿lelever Afterusingthisswitch,besuretocheckor   鱒 repairtheparkingbrake.Other刃vise,the parkingbrakemightfailtowork,whichis dangerous. *Theoverrunalarmstartstoworkwhenthe 2.speed燦軸 revolutionspeedbecomes50to200min select鵠:lcy璽 higherthanthehighidlerevolutionspeed. stopswitch Whenthealarm]amponthecei]ingtumson,to soundanalarm,thevehicIeisinapossib[e dangerthatcouldcauseanoverrun.Beforegoing downhi ,bequicktotakethefo owingactionsto AlarmIamp(red)
  • Page 38 OPERATlON 4、MACHINECONTROLS ⑳GateLockLever LockedlDoesnotrunwhenthedrlveleverls 緯.『 operated. Locked融,' Unbcked:RunswhenthedriveIeverisoperated、 ,銭、、肉a山、記、7 !CAUTION '一て薫ノ ALWAYShavegatelockleverUPtoIocked   ヤ 燃'/ positionwhenmountinganddismountingthe machlne. ⑳TraveILever Controltravel]evertomovethecarrierforwardor backward,stopthecarrierandcontroltravel speed. Fo酬ard(1)   応 Fo㎜ard(1)一Movethetravel]everforward.   、 St・P(3)Reve「Se(2) Reverse(2)一MovethetraveHeverbackward. StoP(3}一Releasethelevertostopthetrack andapplythebrakes. Le粍turn(4)   見 識㌶㈱ PivotIefttum(4)一Movetheleverrightside forward. Pivotrighttum(5)一Movethe[everleftside 鷲で forward. SpotIeftturn(6)一Movetherightsidelever forwardandmovetheleftsideleverbackwardat Spotle貴turn(6)
  • Page 39 OPERATlON ㊧EngineThr・ttleLever Movethislevertocontroltheenginespeed. Decrease   脅 覧 Decrease‑MovetheIeverforwardtodecrease enginespeed.   髄 lncrease   匂 Increase‑MovetheIeverbackwardtoincrease enginespeed. ㊧DumpLever DumpIever Raise‑Pu"theleveruptoraiseanddumpthe body. Raise   ぺ H・ld匙熟・… Hold‑Whentheleverisreleasedfromeither position,the]everwillretumtohoId.   嵐 Raiseoriowerbodywiilstop. Lower Lower‑Pushtheleverdowntobwerthebody.   窃 DumpIocklever ⑳Dumpl・cklever MovethedumplevertotheHOLDpositionto Unl・cked血 lockthedump[ever. Locked‑MovetheIeverforwardtotheIocked position. L。cked自...
  • Page 40 OPERATlON ⑳Seat !CAUTION DonotadjusttheseatwhiIedrMng、 Suddenseatmovementcancauseoperating errorsorunforeseenaccidents. Seatadjustmentshouldbecheckedatthe beginningofeachshiftorwhenchanging operators. ノノ、＼3 Alwaysusetheseatbeltwhenoperating Reclyning machine. Adjusttheseattoa[lowful目evertravelwith operator'sbackagainstseatback. 獣. Toadjusttheseatforwardorbackward,puIIleftand 尽卜、 holdlever①andmovetheseattothedesired position.Re[easetheievertoiocktheseatinthe 2註r・nトr男P・siti・n selectedposition. 適   Toadjusttheseatback③ti]t,pullupandholdiever ②andti]ttheseatbacktothedesiredposition. Releasethelevertobcktheseatbackinthe selectedposltion. 3‑11...
  • Page 41 OPERATlON ⑳SeatBelt CAUTION *ALWAYSfastentheseatbeltwhi[eoperatingthemachine. *ALWAYSchecktheconditionoftheseatbeltandmountinghardware beforeoperatingthemachine、 ★ReplacetheseatbeltatIeastonceeverythreeyears,regardlessof appearance、 lnspectforwornorfrayedwebbing. Checkforwomordamagedbuckle,retractor, extrusionandmountinghardware.Replacethemif theyarewornordamaged. Iftheboltsandnutsofthemountinghardwarearenot correctlyinsta"ed,theseatbeitcanseparatefromits monting,Makecertaintheboltsandnutsarecorrectly installed. lfaboltandnutarenotcorrectIyinstal[ed,remove them.insta"anewboltandnut. ToFastentheBeit 1.Confirmthattheseatbdt①isnottwistedandput itintothebuckle②securely. 2.Adjusttheseatbeltlengthaccordingtoyourbody size. S[ightlypullthebeltandconfirmthebelt①is Iocked, ToUnfastentheBe[t   ノ Pressthebutton③ofthebuckle②andunfasten   ～ ノ   seatbe[t. ←も＼ ・/〃 3‑12...
  • Page 42 OPERATlON 闇AirConditioner(lfEquipPed) Theairconditめner(lfequiρρed)arebehlndthe operator'sseatinthecab. Operatetheairconditlonerwhennecessarytobwer   ノ thecabtemperatureortodefrostthecabwjndows. ④∠ノ ノ幽 ①FanSwitch Theswitchcontrolthefanoftheairconditioner on/oftfunctionandtheblowerfanspeed.The bw,medianorhighfanspeedscontrolthe amountofairfbw. ■L ②AirConditionerSwitch .外㍉. Theswitchcontroltheairconditbneron/oft function.Pushingtheswitchactivatestheair ⑥ conditioner、Whenthisswitchison,theindicator ㌶、聾 shouldbeon. ③A1rOutletSelectionSwitch Theswitchcontroltheopen/closeofeachair ジ乙欝 outiet.Selectthedesiredairf[owmodeformthe twomodepositbnsshowninthefollowing illustration. ④TemperatureControlLever   影 TheIevercontrolthetemperatureofaircoming 鷺グ outoftheairoutletstoanyofieversduring heating(redlabel)andcooling(bluelabel).   ノ 3‑13...
  • Page 43 OPERATlON 田CabDoor Pu"theknobofthedoorlatchbackwardtoopenthe hk離 door,Openthedoorallthewayandsecureittothe catchonthecabwa",foradditiona[ventilatbn. Release遭il/ 一   Movethecabdoorrelease[everupandtowardsthe Doorlatchknob operator(withoperatorinseat)tounlatchthedoor fromthecatch. =_." 」・・,… 囹1:'=」華il回1 ■'lf Doorhand[e 一   3‑14...
  • Page 44 OPERATlON 3‑3BEFORESTARTINGTHEENGINE MachineWalk‑AroundInspection 一・ Walk‑aroundinspectionbeforemountingthemachine tostarttheengine. Lookaroundandunderthemachineforsuchitems as[ooseboits,trashbuildup,oilorcooIantleaks, brokenorwomparts」nspecttheconditionofthe implementsandthehydrauliccomponents. Refertowalk‑AroundlnspectionintheMaintenance Sectionformoredetailedinformation. MachinePre‑StartChecks Oillevelgaugeposition CheckaI[oftheoilcoolantandfuelleve]s. RefertotheDailyintheMaintenanceSectionfor moredetailedinformation. 控→ SeatandSeatBeltChecks OiIlevelgaugeFillerp・吐 Adjusttheseatatthebeginningofeachshiftorwhen i蕊、 changingoperators. AdjusttheseattoaIlowfu旺traveloftheIeverswhen theoperatoridseatedagainsttheseatback. 。懇顯ン＼ lnspectthebeltmountinghardware.Replaceany ＼o喰、 damagedorwornhardware.Keepthemountingbolts tight. Oil]eve[gauge Fastentheseatbeltbeforestartingtheengine. Properoil levelrange HighestleveI LowestleveI 3‑15...
  • Page 45 OPERATlON 3‑4START[NGENGINE Oncethepre-sta耽jnspectionhasbeencompleted,the enginemaybestarted. 1.DepresstheParkingBrakeswitchtotheparking position. 2Settheoperationleverstotheneutralposition. 1ノニ 3.Movetheenginethrottlelever①abovetheLOW 名儀_ 二 ` ゴ lDLEpositlon(advanceaboutone‑thirdtoone‑ 一rr8 halt). rマ 4、TumthestartswitchtotheONposition. TheGLOWlamptumsonduringengine preheating. ①Enginethr・ttle[ever GLOWIapturnsoff,andpreheatingisover. StOPOpera額on 5、TurnthestartswitchkeytotheSTARTposition. P陀heat{OFF}(ON) (HEAT) 6.Releasethestartswitchkeywhentheengine Start '荘...{STARTl starts.   一 CAUTION 1.Donotengagethestartermotorformorethan 10secondsatatime、Shouldtheenginefa“to startwithin10seconds,a口owthestartermotor tocoolfor2minutes,beforeattemptingtostart theengineagain. TurnthekeytoOFFbeforetryingtorestartthe engine, 2.The OK"wamingmonitorshoωdbeobserved immediatelyafterstartingandduringoperations.
  • Page 46 OPERATlON 3‑5STARTINGWITHJUMPERCABLES 6.Connecttheotherendofthls positive(+)jumpercab]e(red)to positive(+)terminalofboost *Batterygiveoffflammablefumesthatcan battery.UseprocedureofStep5to expbde, determinecorrectterminal. ★Preventsparksnearthebatteries,They causevaporstoexplode.Donota目owjump 7.Connectonendofthenegative(一) endstocontacteachotherorthemachine. jumpercabletothenegative(一) 歯A[waysconnectbatteryPOSITIVE(+)to batteryPOSiTIVE(+)andNEGATIVE(一)to boostbatteryterminaHnthesame batteryNEGATIVE(一). batterysetasusedinStep6. 魯Jumponlywithabatterysourceandwith 8.Makefinalconnectionofnegative thesamevoltageasthesta]ledmachine. (一)cabletoframeofthestalled *Thismachinehasa24vo[tstartingsystem. machine(notbatterynegative(一) Useonlyequalvoltageforjumpstating.Use ofahighervoltagewilldamagethe post)awayfrombattery,fuelor hydrauliciines,ormovingParts. e[eCtriCalSyStem. *Turno仔alllightsandaccessoriesonthe 9.Sta丘theengineontheboost stalledmachine.Otherwise,theywHl machine.Or,energizethecharging operatewhenthejumpsourceisconnected. systemontheauxlliarypower SOU「ce. 1.Movea controbtoHOLD.Movethegate IockIevertotheLOCKEDposition. 10.Waitaminimumoftwominutesfor thebatteryinthestalledmachineto 2.OnstaIIedmachine,tumthestartswitchkey...
  • Page 47 OPERATiON 3-6AFTERSTARTINGTHEENG匪NE Thiswi]laIlowtheo目toreachrelief !CAUTiON pressure,whichcausesittowarm Keepenginespeedbwuntiltheengineoil morerapidly. pressurewamingiamp90esout.Ifitdoesnot gooutwithin10seconds,stoptheengineand CycleaIlcontro[stoal]owwarmoil investigatethecausebeforestartingagain. tocirculatethroughcylindersand Failuretodoso,cancauseenginedamage. lines. 4.Observethegaugesandindicators 1.AllowtheenginetowarmupatLOWIDLE frequentlyduringtheoperation. foratleastfiveminutes.Engageand disengagetheimplementcontrolstohelp speedwarmupofhydraullccomponents. Coolanttemperature 一 g a u g e 臨 t o 「 L [ 正 細 團 團 團 團 竃 β !CAUTiON *Thehydrauliccontrolva!vemaybecome overheatedifthedumpisoperated...
  • Page 48 OPERATlON 3‑8TRAVELINGTHEMACH]NE *Besurenooneisworkingonornearthe 総.. machinetopreventinlury.keepthemachine Locked' undercontrolataIItimestopreventinlury. ★Reduceenginespeedwhenmaneuveringintight 、藷、17 quartersorwhenbreakingoverarise. *Selectthetravelspeedrangenecessarybefore 轟、laUn!・cked startingdowngrade.Donotchangetravelspeed で臥1 rangeswhiIegoingdownhi[1. 懲霧. *Agoodpracticeistousethesametraveispeed rangegoingdowngradethatwouidbeusedtogo   漫 偽 upthegrade.   ぺ 3＼＼、.ぜ、   ＼ 1.Adjusttheoperatoピsseat. 2.Fastentheseatbelt. 3.Selectthedesiredtravelspeedbyoperatingthe ①Travel travelspeedselectswitch①. speed 4.MovetheenginethrottleIever②toincreasethe select enginespeed(rpm)tothedesiredspeed. switch 5.Movethegatelocklever③totheUNLOCKED position, 6.StraighttraveI ・Forwarddirectiontravel-Pushthebothtravel lever⑤fo凹ardtotravelfon“ard.
  • Page 49 OPERATlON STEERINGCONTROL *NEVERsteeronagradeorunstableground, whichcausestumover」t「sverydangerous. *iftheenginesta whenchangingdirectionswhi[e theenginespeed(rpm)isIoworthetravelselect switchissettohigh.Restarttheengine,increase theenginespeed(rpm)andsetthetravelselect leverissetto[ow.AvoidtheenginestalIto controlthetrave口eversstrokewhiletraveliing. PivotLeftTurn MovetherightsidetraveIlever①fo凹ard,alIowing themachinetotheieft,pivotingonthelefttrack.   而   針 …… PivotRightTum Movethele杜sidetravelIever②forward,a“owing themachinetotumtotheright,pivotingontheright   針 track. StOP SpotLe杜Turn ShownPivotLeftTurn Movetherightsidetravellever①forwardandmove thele杜sidetrave目ever②backwardatthesame time. F◎㎜ard Thisa110wsaquickIefttum(countertrackrotation).   応 SpotRightTurn Movetherightsldetravellever①backwardand   勉 movethele程sidetraveHever②forwardatthesame Backward time, Thisalbwsaquickrighttum(countertrackrotation).
  • Page 50 OPERATlON CAUTlONOFTRAVELONASTEEPGRADE Avoidchangingthe ★Besurenooneisworkingonornearthe directionoftravelorgoing machinetopreventinjury,keepthemachine sidewaysonaslope. 一'一/二七・・ノ undercontroiata"timestopreventinjury. 』餅》・∫緩 歯Reduceenginespeedwhenmaneuveringintight quartersorwhenbreakingoverarise. 歯Selectthetravelspeedrangenecessarybefore く・・.,'炎》 startingdowngrade.Donotchangetravelspeed rangeswhilegoingdownhiII. ★Agoodpracticeistousethesametravelspeed rangegoingdowngradethatwouldbeusedtogo upthegrade、 RIGHT ★Workupanddownsbpes,ratherthansideways, wheneverpossible. Travelingonslopewlth ★Keepthemachineundercontrolanddonotwork anunloadedvehic!e. itoveritscapacity. 士Avoidchanglngthedirectionoftravelonasbpe, Operatoビsseat Uphi" whichcouldresultintippingorsides[ippingof Downhi" themachine. 1.Travelingonslopeswithanun]oadedVehicle、 。SetthetaravelspeedselectswitchtotheLOW 「ange. ・Whentravelingonasteepgrade,keepthe operatorstatbnontheuphillsideofthe Travelingonslopewitha machine. Ioadedvehicle. 2.Trave[ingonslopeswithunloadedVehicle.
  • Page 51 OPERATION 4.Whentheenginehasstopped Whentheenginehasstoppedwhiletraveling, returnthetravelIevertotheneutralpositionand Alarmlamp(red)   輪 thenstarttheengine. 5.SlopealarmIamp Whentheangleofthedownhills[opeexceeds9 ⑳ degrees,thealarmlamponthecei[inglightsup, soundingthebuzzer.(Thealarmcontinuesto soundfor5seconds.)Uponthesoundingofthe buzzer,reducetheenginerevolutionspeedtoa middleorbwerspeed,turnthetwo‑speed selectorswitchtothelowspeedandrunstraight. Avoidtravelingsidewaysortakinganoblique direction(includingazigzagtravel)、 Positionofthe aiarmunit 6.Overrunalarmlamp ThrottleIever   癬 *The EmergencyStopSwitch"isusedto avoidadanger.UsuaHy,therefore,the EmergencyStopSwitch"mustnotbeused simpiytostopthevehicle. Afterusingthisswitch,besuretocheckor 2-speed糠 repairtheparkingbrake.Otherwise,the selectorswitch parkingbrakemightfailtowork,whichis Emergency dangerous、 stopswitch *Theoverrunalarmstartstoworkwhenthe ‑1 revolutionspeedbecomes50to200min higherthanthehighidlerevolutlonspeed.
  • Page 52 OPERATION SELECTTHETRAVELSPEEDRANGE Selectthedesiredtravelspeedbyoperatingthe travelspeedselectswitch. HIGHSPEED Selectthetravelspeedrangenecessarybefore startingtravei.Donotchangetravelspeedrange LOWSPEED whiletraveling. Travelspeed selectswitch ■Selectthetravelspeedrangeasneeded. Lowspeed(脅)range: Lowspeedrange ・Uselowspeedrangewhengoingupanddown sbpesorunevengroundwherebtsoftraveI powerisneeded. ・Agoodpractlceistousethesametravel speedrangegoingdowngradethatwouidbe usedtogoupthegrade. Highspeed(匂)range: ・Usehighspeedwhentravelingonahardeven Highspeed surfacewhilecarryingabad. ・Usehighspeedwhentravelingonahardeven surfacewithout[oad. Ifa]oadplacedonthemachineincreasestoa certainlevelduringHIGHspeedtravel,the machineautomatica日ydecreasesitstrave] speedtoLOW. Highspeed o・ 3‑23...
  • Page 53 OPERATlON 3‑9DUMPOPERATlON CAUTiON ②Dumplever Besurenooneisworkingonornearthemachine topreventinjury.keepthemachineundercontrolat Raiser alltimestopreventinjury.   騨 4.敵 1.Stopthemachineandconfirmsafetyofadumping しower place.   諺 2.Movetheenginethrottle[evertoincreasethe   璽 enginespeed(rpm)tothedesiredspeed. 3.Movethe]everlock①totheun]ockedposition. 4.Slowlymovethedumplever②totheraise positiontoraisethebody、 5.Re]easethedumpIevertotheholdposltionto hddthebodyafterdumpoperation. Unl。ckeda 6.Pushtheleverdowntobwerthebody. 1・ 7.Releasethedumplever②totheholdpositionto stopthebodyaftercompletelyIowered. 8.MovetheleverIock①tothebckedposition. d凸ぐ ①Leverl・ck NOTE= 1.ThereargateofbodyautomaticaIlyopensor c[osesasthebodyrisesorbwers. 2、PlacethedumpbckleverinIockpositionwhenno dumpingisneeded. 3.Whendumpingbiggerstones,operatedumping slowly.Ifthereisatoobigobjecttobedumped throughthereargate,removethegateinadvance、...
  • Page 54 OPERAT匿ON ■BodyLoweringwiththeEngine !CAUTION StoppedForMachineEquippedWith BodyLoweringStopValve Onlybwerthebodyloweringthestop v創vewhentroubleoccurs. Usethefolbwingprocedureinsteadof thepreviousprocedurewhenitis WhenopenthebodyIoweringstop necessaryto[owerthebodywhilethe va]veappliestheparkingbrakeandthe carrierstops. engineisshutdownorthehydraulic systemdisabledandthecarrieris Besuretoalwayscomplete[ycbsethe equippedwithbodyloweringstopvalve. bodyioweringstopvalveoncethe troubIehasbeenrepaired. lfthebodybweringstopvalveisnot *Body]oadmaycausecy[inderoiI completelycbsed,theparkingbrake pressuretoreachreliefpressureofthe wiIInotfu目yrelease,causinglower bodyloweringstopvalvewhenbodyis traveIpowerandearlybrakeweardue supportedbycylinders.Bodycanlower toconstantapPlicationofthebrake. suddenly. Thisisalsore]atedtopumpdamage. *Besurenooneisunderornearthe frontimplementsbeforemanuaily Ioweringthebody. ★Keepa闘personne]awayfromthebody 紙、萱『 二・騨'～ dropareawhenbweringthebodywith   塞 イ華雛 theenginestopPed.
  • Page 55 OPERATION 3‑10TOWING *Personalinjuryordeathcouldresultwhentowingadisabledmachine incorrectly, *Folbwtherecommendationsbelow,toproperlyperformthetowing procedure. *Duringtowingoperation,NEVERalbwanyonebetweenthetowing machineandthetowedmachine. ★Quickmachinemovementcouldoverloadthetowlineorbarandcauseit tobreak.Gradualandsmoothmachinemovementwillworkbetter. *Keepthetow]ineangletoaminimum.Donotexceeda30。anglefromthe straightaheadposition. 屋Towingthecarrier Whenthecarriergetsstuckforinstanceinmudand cannotescapeunderitsownpoweritmustbe towedbyanothervehicle.Insuchcasesattacha shackletoawireropeandattachthistothefrontor rearhook.Thecarriercannowbetowed. 膨・' 1.Starttheengine. Hook 2.Presstheunmarkedsideoftheparkingbrake Fronttowinghook switchtoreleasetheparkingbrake. 3.SteerthetraveI leverinthedirectionyouare beingtowedin. NOTE:Whentheengineisbrokenandwillnotsta段, theparkingbrakewillnotrelease.The parkingbrakewil]preventthecrawlerbe[t fromrotatingsothecarriercannotbetowed. Hook Reartowinghook 3‑26...
  • Page 56 OPERATlON 3-11UFTINGTHEMACH匪NE Personaiinjuryordeathcanresult,ifthefolbwingisnotobserved, *ALWAYS[i徹hemachineonthelevelground. ★NEVERliftthemachinebadedwithanypersonne[. 魯Makesuretheliftingcablesandotherliftingdevicesarestrongenoughto supPortthemachine. 士Useacranewhoseliftingcapacitymeetstheweightofthemachine. 史UseguideortagIinestopreventthemachinefromswingingortuming. Load8.Otons、 Load8.Otons, length2.9meters Iength2.9meters   ＼ S髄ngho◎ks 2.9m \ m 忍 2 / e O P 3 ロ ー0 φ . 8 t Shackle Load9.Otons, Iength8.4meters Load5.Otons, length8,6meters 。・bb-19糊墜 Cableslingjig 1.Prepareawirerope,shackleands[ing 5.Insta]]thewireropetothecranehooks hooksofsu仔icientstrengthtohandlethe andIiftupwardsothecrawlerisaIittle...
  • Page 57 OPERATION 3‑12LOADINGANDUNLOAD[NGTHEMACHINE *Setthetravelspeedse[ectswitchtoLOWbeforeloadingthemachine. NEVERoperatethisswitchwhenIoadingthemachineonatraHer. *Chooseasflatgroundaspossiblefor「oadingorunloadingthemachine. *Whenusingloadingramps,besurethereisadequateIength,width, firmnessandsbpe. *Topreventthemachinefromslippingwhileloading,orshiftingintransit, removeice,snoworotherslipperymateria!fromtheloadingdockandthe truckbedbeforebading. *Performwarm・upbeforeIoadingandunloadingundercoldweather. *NEVERmakeatumontheioadingramps.Tomakeaturn,getoftthe machinefromtheloadinglampfirst, 1.Blockthetrai[erwheelsbefore]oading. 7.Movethegatebck]evertothe 2.lnsta1ほhebadinglampstothetrai]er LOCKEDposition. securely. 8.TumtheenglnestartswitchkeytoOFF 3.Maintainthesbpeof[oadingramps tostoptheengineandremovethekey. 9、Lockthedooraccesscoversand within15degrees. 4.Thebodyhas【owercomp[etelyand attachanyvandalismprotection. positiontheoperatorstationtoforvvard. 10.Blockthetracksandsecurethe 5.Positionthemachinesothatitcanbe machinewithtiedowns.Forthis runstraightonthebadingramps.Never purpose,withproperratedwirerope operatecontrdieversotherthanthe cab]e,usethefrontandreareyeson traveHoverwhilethemachineisonthe thelowerframeandtowingeyes めcatedinfrontandrearofthe[ower loadingramps. 6.Maintainthemachinebalancepoint frame. whi[etrave[ingovertheIoadingramp jointareas.
  • Page 58 OPERATION 3‑13PRECAUTIONONUSEOFRUBBERCRAWLERSHOE CAUTION Therubbercrawlershoemaybedamagedorwornfasterdependingon workingconditions.Performworkingoperationproperlyaccordingto workingsiteconditionsandmachineoperation. ■StructureofRubberCrawlerShoe Thestructureofrubbercrawlershoe.Itconsistsof steelcordtosustaintension,ironcoretosupPo段it, andcoveringrubbertothem. NOTE=IfacrackreachesthesteeIcord,itmaybe rustedandcuto仔bymoisture.Whenany crackisdetected,immediaterepairis essentiaLPleasecontactyourbcalIHI Ironcore distributor. CoveringrubberSteelcord ■CautionswhileworkingandtraveIling Avojdthefo"owingwhiletraveIling. ①DONOTTRAVELORWORKONSTONE ②DONOTTRAVELORWORKON FOUNDATIONSORSHARPROCKS SURFACESWITHMANYSTONES   凝 SUCHASRIVERBEDS ..熱潔 、、い   〕 、 %1一こ・・)1,'、 D11・ ,ノノノ" ノ川一 磯癬1霧・   無 難類藝嚢肇 Thiswearsdownthelugandcausesthe Thiscausesdamageorwearonthe steelcordtobreak.
  • Page 59 OPERATlON ⑤DONOTTRAVELORWORKWHILE ⑥AVO旧しOCATlONSWHERE SPANNINGADITCHETC. T蹴ER/IGHT鵠IL潔 .釜,深 騰撚1 目     の ̀lP   笏 糀   ム ・Thiswearsdownthelugandbreaksthe Donotletthecarrierfa目frombcations ironcore. likeIargestonesteps. ・Thecarriermightfallortoppleover. Thismightdamageorbreaktheiron core. ⑦AVO旧TRAVELLiNGOVERLARGE RUTSORPROTRUS]ONSONTHE ROADゆ潔 フ=㍉ 環藤～ 一1 "一・・`、、 ご げし   、.・」・'」羽 〔一(』〃(h〔r 一^寸二〃一'「『} A〔(、-一n へへA「r、 。Makedirectionchangesinseveral Travelslowlyandtakecarenottoletthe Sma月erSteeringmOVementS.
  • Page 60 OPERATlON 閣OTHERITEMSFORCAUT[ON ①DONOTLETOIL‑SOLVENTSOR ②ALWAYSUSECORRECTTENSlONON SALTADHERETOTHE THESHOE   潔 CorrecttensionwithapP"cation 彰-oφo of60kgis20to30mm. '∫「qつOiI Upperro ldIer o心航 皿 、 ■ノ '餐_'磐箇 レジー一三 ・iffuel,transmissionfluidorpaintshould Attemptingtochangedirectionson adheretotherubbercrawlerswipeit terrainwithdifferentIevelsorsteps whHetherubbercraMerissti]lsIack awayquickly ・Washawaywithwatera杜erworkingin maydamagetherubbercrawlersor IocationswithaIargesaltcontent.Salt causethemtocomeofftherollers. cancausetheironcoretorustorpeeL 3‑31...
  • Page 61 OPERATlON 3‑14PARKINGTHEMACHINE MachineStopping ParkonaIevelsuげace.lfitisnecessarytoparkona 1GateIock【ever grade,blockthetrackssecurely. .写・. 1.Moveenginethrott]e[everforwardtoreducethe Locked 蘭N 一、ゴ enginespeed. 2.Releasethetravellevertostopthemachine. 3.MovethegatebcklevertotheLOCKEDposition, ・賦 FreezingConditions ,㌔賜"、l lffreezingtemperatureareexpected,eachcrawler 撒   frameshouldbecleanedofmudanddirtandthe   鰯 machineparkedonwoodpianks. EngineStoPPing StopOperation (OFF(ON) CAUTION Refertothefo]lowingstoppingprocedure,toaHow theenginetocoo1,andtopreventexcessive temperaturesintheturbochargercenterhousing, whichcouldcauseoilcokingproblems. 1.Withthemachinestopped,runtheengineforfive minutesatLOWIDLE.Stoppingtheengine immediatelyafterithasbeenworkingunderload, canresuItinoverheatingandacceleratedwearof theenginecomponents.   防 2,TumtheenginestartswitchkeytoOFF. Removethekey.
  • Page 62 zMAINTENANCE MAINTENANCE]NTERVALS CheckPolntltemPage DailyCheck(8Servicehours) EngineOilCheckOilLeveI4-6 HydraulicTankCheckHydraulicOilLeveI4-6 EngineCoolantCheckCoolantLeveI4-7 AirCleanerCheckFilterDustIndicator4-7 WaterSeparatorCheckLevelandDrainWater4-8 First50ServiceHours PinsLubricateFittingwlthGrease4-9 Ful!TankDrainWaterandSediment4-9 EngineChangeOilandFilter士4-10 HydraulicSystemChangeLineFilter*4-11 First150Sen'iceHours Trave[ReductionGearChangeGearCaseoil4-18 Eve四250ServiceHours EngineOilandFilterChangeO闘andFHter4-10 AirC]eanerServiceAirCleaner日ement4-11 FanandAlternatorBeitinspect/Adjust4-12 EngineCoolantChangeCoolant(WhennotusedLL.C)4-20 Eve四500Sen'iceHours TightenBo性sRetigheningBolt4-13 LineFilterChangeLineFilter日ement4-14 Fue[FilterChangeFilter4-15 TraveiReductionGearCheckOilLeveI4-16 AirCleanerChangeFilterElement4-17 Every1000ServiceHours TravelReductbnGearChangeGearCaseOii4-18 HydraulicTankChangeHydraulicOil/αeanStrainer4-19 Every2yearsServiceHours EngineCoolantChangeCoolant(WhenusedLLC)4-20 WhenRequired TracksCheckandAdjustTension4-22 BatteryInspectandTopPingUp4-23 FusesReplace4マ24 FusibleLinkRepiace4-24 Pre-cIeaner(option)C]eaning4-25 RubberShoesCheckRubberShoes4-26 *IntervalgivenapP!iesonlytoinitialperiodofuse(Break‑in). 4‑1...
  • Page 63 MAINTENANCE 4‑1LUBR[CATlONCHARTMAlNTENANCEANDCHECKS ThelntervalofIubrlcation,maintenanceandchecklsthemaximumintervaHndicatedbythe servicehourmeter.Ofcourseitshouldbeshortenedinserviceoperatingconditions. 蟄, 54髄_∠・ 3澱髪瓜 漁戸z' 2＼オ、 ,繧鯵諺"、灘1 、,"諺・、一・男。 韓ノ/, Y1、籏.騨"7 Checkintervals CheckpointsCheckitemsFirst50hoursFirst150hoursDailyEvery50hoursEvery250hoursEvery500hoursEvery1000hours ①BodyandcylindersPinsLubricatetheFittingsGO ②FuelTankDraintheWaterandSediment○ CheckLevelandChangeOilOH● ③HydraulicTankDraintheWaterandSediment○ C]eantheSuctionStrainer0 ④LineFilterChangetheFilter●● CheckandChangetheOiIE●OE● ChangetheOi]Fi]ter日ement●●● ⑤EngineChangetheAirFilter日ementOClean● ChecktheCoo]antLevelWO ⑤TravelReductlonsGearCheckandChangetheOiIL●○L● ⑦LinkPinsLubricatetheFittingsO SymbolGLHEW○● RemarksGreaseGearoilHydrau!ic利uidEngineo日CooIantlnspectionlMaintenance/SupplyReplacement 4‑2...
  • Page 64 MAINTENANCE 4・2RECOMMENDEDLUBRICATIONTABLE LOCATIONREFILLCAPACmESREPLACING[NTERVALUSESPEC[FICAT]ONSHELLOILESSOSTANDARDMOBILOIL ColdRegionsAPI,αassCDSAE20RimulaOi[20/20WEssoLubeHDX20Mobi]Delbac1320 Engineo雁33～251iters(Oilpanonly)250Hrs.Initia150hoursGeneraIAPl,ClassCDSAE30RimuiaOi]30EssoLubeHDX30MobilDeIbac1330 TropicaIRegionsAPl,ClassCDSAE40RimulaOi[40EssoLubeHDX40MobiIDelbac1340 H y d r a u l i c o i I T o t a l A m o u n t 1 5 2 1 i t e r s T a n k l e v e l C a p a c i t y 1 1 2 1 i t e r s A m b i e n t T e m p . A b o v e - 5 . C W e a r P r o o f H y d r a u l i c F u I u i d l S O - V G 4 6 T e l l u s O i ] N o . 4 6 ★ N o . 6 8 N u t o H 4 6 ★ H 6 8 M o b i I O i ] D T E 2 5 ★ D T E 2 6 1 , 0 0 0 H r s .
  • Page 65 zMAINTENANCE 4‑3PRECAUTlONONMAINTENANCE Youmustreadandunderstandthewamingsand instructionsconta1nedintheSafetysectionofthis manua1,beforeperforminganyoperationor maintenanceprocedures, ロUsethesafetybar ALWAYusethesafetybarfor maintenancewlththebody raised臨熱 ALWAYSusethesafetybartopreventpersonal injuryordeath,whenmaintenanceundertheraised body、 壊'! Usethesafetybarwhenundemeaththebodywitch '曾 hasbeenraised. .羅   拶 ・勝 1.Setthesafetybar (1)Raisethebodycompletely. (2)Raisethesafetybarandsetittothebracket underthebody. Body (3)Lowerthebodycontactthesafetybarwith engine[owidle. (4)Stoptheengine. Whenthesafety 2。Removethesafetybar barisstored (1)Starttheengineandpu]]upthedumpleverto   戯 raisethebodycomp]etely. (2)Removethesafetybarfromthebracketand storethebarontotheframe. Frame 4‑4...
  • Page 66 MAINTENANCE DA]LY 4‑4DAiLYMAINTENANCEANDCHECKS Thefoibwingitemsshouldbecheckedeachday   熱 beforestart‑uporthestartoperations. ロWalk-Aroundlnspection lnspecttheoperator「scompartmentforcieanliness. 訟一' Keepitclean. lnspect睦ghtsforbrokenbulbsandIenses.   ヤ Replaceitbroken. Inspectandremoveanytrashbuilduptheengine compartment. Inspectanycracksinbodyandgatehinges. Repairifitdamaged. Inspectthecoo[ingsystemforIeaks,faultyhosesand trashbuiidup.Correctanyieaksandremoveany trashfromradiator. Inspectthehydraulicsystemforleaks,lnspectthe tank,hoses,tubes,plugs,jointsandfittings. Correctany]eaks. lnspectthehydrau[icIevel.MaintaintheoiHevei. Addoi目fnecessary. ChecktheengineoiHevel,Maintaintheoillevel. Addoilifnecessary. CheckthecoolantieveIonthecoolantreservetank. Maintaintheleve[.Addcoolantifnecessary. ChecktheairfiIterdustindicator,lftheindicatorisin theredzone,sen!icetheengineairfilter. Aftersen!icing,pushtheresetbuttontoresetthedust indicator. lnspectandrepairanytravelreductionleaks. ChecktheoiI]evelifleakageisnoticed. 4‑5...
  • Page 67 」MAINTENANCEDAILY ■ChecktheEngineOilLeve[ ChecktheoiHevelwiththeenginestopped.DONOT OilIevelgaugeposition checktheo旧evelwiththeenginerunning. 1●CAUT量ON マ ★Donotoverfilithecrankcase.Enginedamaged canresult. *NeveroperatetheenginewhenoiHevelisabove FULLmarkorADDmarks. 1.Opentheaccesscoverontheengine. ①Dipstick②Fi"plug 2.Removedlpstick①andwipeitclean.lnsert dipstick①,thenmoveitagaintoreadactualoil Ievel.inse吐dipstick①. 3.Maintaintheo旧eveltotheFULLmarkondipstick ①.Addoilifnecessary. 4.Removetheoiifi[Iplug②andAddoil.   〇 5.Checkoi口eveL 6、Cleanandinstallthefillplug②. 7,Closetheaccesscover. Diγ 闘ChecktheHydrau]icOilLeveI Properoi] levelrange 1.Placethemachineonthelevelground,andthe HighestleveI enginestoPPed. LowestIevel 2.Checktheo旧eveIwiththeoilcolded, 3.MaintainoilleveIbe走weentheFULLandADD marksonthesightgauge③. 4.Removetheoilfillplug④, ④? Hfil!cap ③Sightgauge 5,FiHthehydraulictankwithhydrau]icoiL 6.CleanandinstaIltheoilfi口cap④.
  • Page 68 zMAINTENANCEDAILY 圏ChecktheCooiantLeveI *Steamgeneratedbyhotfluidunderpressurein Reservetankposition 「 radiatorcancausepersonaiinjury. ★Removefi月ercaponlywhencoolenoughto touchwithbarehand. 口 1.Opentheaccessdoorattherightofthemachine. 2.Alwayscheckthecoolantleveiinthereservetank. CoolantIeve]shouldbebetweenthemarksonthe coolantresen'etank. 3.lfadditionaicoo]antisneeded,removethecoolant fiHcap①ofthereservetankandaddapPropriate coolant/watermixtureasnecessary. 4.lfthereservetankisempty,removethecoveron FullleveI theengine. FULL LowIeveI Addcoolanttotheradiator.Slowlyloosenfi ……1 … …i 鱒 : … …1 … 1 ②oftheradiatortoreleasepressure. 5.Inspecttheconditionofthecap9asket. Rep]acethecapifnecessary. ResevetankIeveI 6.insta"theradiatorcap②. 7.lnspecttheradiatorcore③fordebirisandcleanif necessa狸. 8.Closeandlatchtheaccessdoorandinsta口the enginecover. ■ChecktheDustIndicator Checktheairfilterdustindicator.[ftheindicatorisin theredzone,servicetheengineairfi[ter.
  • Page 69 MAINTENANCE DAILY 田CheckLevelandDrainWaterSeparator FuelleakedorspHledontohotsuげacescancause afire. Waterseparatorposition Maintenanceinterva]sl ・CheckLevel:Daily ・DrainWaterandSediment:Whenthef[oat① floateduptothelevelllne②ontheseparator. ●一● 1,Stoptheengine. "` 2.Tumthedrainplug③onthebottomofthewater separatorcountercbckwisetoopen. 3,Drainwaterandsedimentintosuitablecontainer. NOTE Alwaysdisposeofdrainedfluidsas ③AirPlug   命 estabiishedbylocalregulations. 4.Cbsethedrainp]ug③. ②LeveIline 、、,〆①FI・at □TravelA]arm(ifEquipped) 暫:二: Test 4Drainplug Themachinemustbemovedtotestthealarm. 1.Starttheengine.Movethegatelocklevertothe UNLOCKEDposition. 2.UsethetraveHevertomovethemachineforward. Thetravelalarmshouldsound. 3.ReleasethetraveHevertostopthemachine. 4.UsethetravelIevertomovethemachine backward.Thetravelalarmshouldsound. 4‑8...
  • Page 70 ∠MAINTENANCE50HouRs 4‑550HOURSMAINTENANCEANDCHECKSCHECKS FarstPe㎡ormPreviousServiceHourltems. 無難the譲 ■LubricatetheFittings ralsed. ALWAYSsetasafetybarinplaceunderthebody whenIubricatingthevehiclewiththebodyraised. WipeaIIfittingsbeforelubricating. 1.Lubricatefittings①and②forthedump cylindersbottomandrod. 2.Lubricatethefittings③attheconnectionofthe bodyandmainframe. 3.Lubricatethefittings④onthero"erlinkpins. 自O'。『一一【一= FUELTANK ④ ■DraintheWaterandSediment NOTE=Disposeofdrainedmaterialaccordingto bCalregUlatiOnS、 1.Loosenthedrainρlug①carefu月y(threetum maximum)locatedunderthefueltankandallow thewaterandsedimenttodrainintoacontainer. 2、Tightenthedrainplug. ①Drainplug 4‑9...
  • Page 71 」MAINTENANCE250HouRs 4‑6250HOURSMAINTENANCEANDCHECKS Carryoutalsochecksandmaintenanceatintervalsof ④Omevel②Oilfi"er 50hours. !gecap ■Replacingengineoilandengineoilfilters 一＼ CAUTlON 」癒「R 。翻1燕一' Theoilwillbehotimmediatelyafterthestartof operation.Ifyoutouchit,youmaysufferabum. Startworkingaftertheoilgetscool. ＼oρ ●Drainingtheengineoil lStoptheengine. 2Placetheoi]receiverjustundertheenginedrain plug①. 3αeanthesurroundingsoftheoilfi"ercap②to preventforeignmatterfromgettingintotheoiL Then,removethecap. 4Removethedrainplug①insuchawayasnotto spilltheoiloverthepiug.Draintheoilcompletely. 5CheckthedrainedoiI.Ifalargeamountofmeta] powderorforeignmatterisfoundinit,contactour sa[essen!iceshop. Drain plug① filter ●Replacing佃tercartridges lUsingafi]terwrench,tumtheca就ridge③ countercbckwiseandremoveit. Filterbody 2C]eanthesea[surfaceofthefilterbody.ApP[ya thincoatofengineoilonthegasketofthenew ③Ca綻ridge φ120③ ca面dge③.Lightlyscrewtheca吐ridgein manuallyuntilitcomeslncontactwiththesea[ su汁aceofthefilterhead.
  • Page 72 MAINTENANCE 250HOURS ■CleantheAirFilterElement C]eantheairfilterelementafterevery250 Opentheaccessdooratrightsideofthe hoursofoperationorindicatedredsignal machine. inthedustindicator①. Baffle Element4 Dust lndlcator Dustcap 7Clamp Wingbdt Oring CleanlngtheElement CAUTION 6.FiIterelementcanbecleanedwith ・Servicetheairc[eaneronlywiththe compressedairwhichneverexceed enginestopped.Enginedamagecould 685kPa. result. 7.DirectairaiongPleatsinsideoffilter ・Donotcleanthefilterelementsby e]ement. 8.Makesurethec[eanedfi[tere[ement bumpingortapPingthem. ・Donotusefilterelementwithdamaged arecompletelydrybeforeinstallinginto pleats,gasketsorseals. thefi]terhousing. Enginedamagecou『dresult. 9.Inspectthefilterelementafterc]eaning. Donotuseafi[tere『ementwith damagedpleats,gasketorseals. 10.Installacleane[ement⑥andtighten 1.Stoptheengine. 2.Loosentheclamp②,removethedust thewingbolt⑤.
  • Page 73 zMAINTENANCE250HouRs ロFanandAlternatorBelts lnspect Defect10～15mm 1.Stoptheengine.   撮 2.Opentheaccessdoorontherearofthemachine. 、' 3.[nspecttheconditionandadjustmentofthebelts. ifthebeltaredamaged,replacethem. 4、Tocheckthebelttension,apPlya98N(10kgf) Fanpu"ey force,pushthebeItinwardbyhandmidway Altermator betweenthepulieys,Correctlyadjustedbe[tswil] pu[ley deflect10to15mm. ●ToAdjust Adjust③ 2Mountingnut bo]t 1.Toadjustthebelts,[oosenmountingbolts①and bracketbo[t②. 2、Movecomponentinoroutasrequiredtoobtain thecorrectadjustment. 3.Tightenbolts①and②. ∠ 4.Cbsetheaccessdoor.   ＼ 1Mountingbolt NOTE IfnewbeltsareinstalIedcheckthebelt adjustmentagainafter30minutesofengine operationatratedspeed. Rep[acebeltsinmatchedsetsonly. 4‑12...
  • Page 74 MAINTENANCE 500HOURS 4・7500HOURSMAiNTENANCEANDCHECKS FirstPerformPreviousServiceHour[tems, ■ChecktheFixedBoltTorque WhenIoosenedboltornutisfoundatdailycheck, retaightitwithtorquespecificationstable. 軍日 1.Specialtorquespecifications Specialtightenlsappliedformainboltsas 曙● 一 illustratedbebw. Whenreplacingbolts,applymolybdenumgrease 1②3 tobolts,nuts,andbearingsuげaceofnuts.Then, tightenthemwithspecifiedtorques, No.ThreadSizeTighteningTorque SpecialtighteningWrenchSize(mm)kgf-mN・m ①TravelreductionGear30M2048.7476 ②Sprocket30M2048.7476 ③Lowerroller36M2484.1～92.5825～908 2.Generaltorquespecifications Otherthanabove‑mentioned,referthenexttablefortorques. StandardTorque HighPressureHoseUnionNut ThreadSize(mm)Coarse10TBoltFine10TBolt StandardTorque HoseSize(inch)(kgf・m)(N・m) (kgf・m)(N・m)(kgf・m)(N・m) M82.3232.525 1/4"2.525 M104.8475.150 3/8"5.O49 M128.5839.391 1/2"6.059 M1621.020622.5220 3/4"12.O118 M2042.041246.0450 1"14.0137 M2473.071583.0813 1-1/4"17.O167 4‑13...
  • Page 75 MAINTENANCE 500HOURS ■ChangeLineFitter 臨・盤 *Hotoiicancauseburns. ★Atoperatingtemperature,thehydraulictankis hotandunderpressure. Linefilter 薯Removethe[inefilteronIywhentheengineis stoPPed,andtheiinefilteriscooIenoughto touchwithyourbarehand. i髪 1,Setthesafetybar.Refertoprecautionon Maintenanceinthissection. 2.Stoptheengine 3,Cleantheareatokeepdirtoutofthefilterhead. Spring Head By‑pass '「valve1 4.Loosenthecase①andre出ovetheused element②. iiびyl「 5.Cieantheinsideofthecase①andfiiterhead. OrlngII 6.Insta"thenewelementtothecase①. ackupringii【1!Ii 7.lnstallthecase①tothefilterbase. 8.Starttheengineandoperateitafewminutes, 2!!レlI inspectforleaks. ElementIll 9.Stoptheengine.CheckthehydraulicoiHeveL ①Case1[11[ 10,MaintaintheoiIlevelbetweentheADDand FULLmarksonthesightgauge, 11、Removethesafetybarfromthebodyandstore thebarontotheframe. Width32mm ☆Replaceitafter50‑hoursuseatinitiaφeriod. 4‑14...
  • Page 76 MAINTENANCE 500HOURS 憂Replacingfueifilterelements CAUT匪ON Fuelfilter Feedpump 肯Replacefllterdementsaftereachpartofthe enginegetscooL 覧θ *Keepfromflame Ol軸o *Spiltoilcancauseafire.Wipeitcompletely. 」卜。曇 NOTE:Donottightenthefi]tercartridgetoomuch. Otherwise,elementsmaybecomedamaged 1Stoptheengine. 2Removethedrainplug①anddrainthefuelfrom thefilter. 3Usingafilterwrench,tumthefHterca吐ridge② counterclockwisetoremoveit. Filter 4Whenfittingthefi【terca面dge②,coatfue[thinly ②ca丘ridge onthepackingofthecartridge,andthenscrewit in.Afterthepackinghascomeincontactwiththe Applyafilter レ/wrench、 seaisurface,tightenitapproximatelya112to314 目H旧 0fatum. 命h ①DrainpIug 5Afterfittingthecar†ridge,releasetheair, ●Re]easingairfromafuelsystem 4Jointbolt Whenafue[filterisdisassem囹edorafueltankis emptied,aircomesinthepipe,thusmakingit /・ 上一.L impossibieforfueltofbw.Itistherefore Aa̲...
  • Page 77 ∠MAINTENANCE500HouRs ロChecktheTravelReductionGearOilLeveI 2Levelplug 一'力一畳 Hoto"andcomρonentscancausebumsρersonaI /'■一 / 1 ' / 0 0 一 〆、ど義。弼乙、o o 電 q ' 厳 injury.DonotaIlowhoto君orcomponentstocontact skin. 、」「o、繕弼莚 6＼、\■'5・磯伝。9∂〆ヂ 1.Positiononetrave!reductionwithoildrainplug① ＼、、 '＼ぐ＼ atthebottom. ＼＼、ン＼＼＼＼“＼、、＼＼. ・ ミ毫 2.RemoveoilIevelplug②. 3.αlshouldbetothebottomofoi目evelplug② 1Drainplug蟷-_'＼略、、h opening. 4.Addoilthroughtheopenlngofoi目evelplug②,if necessa「y. 5.αeanplug②uslngadeannonflammable solvent. 6.InstaIIleveiplug②. 7.Repeatprocedureontheothertravelreduction. NOTE=Overfiilingthetravelreductionwi]lcasethe travelmotorseaistoa日owhydrau]icoilor watertoenterandcontaminatethedrive.
  • Page 78 ∠MAINTENANCE500HouRs □ChangetheAirF"terElement Opentheaccessdooratrigh士sideofthe Changethealrf月terelementafterevery machine. 500hoursofoperationorindicatedred signa』inthedustindicator①. Baffle Element Dust indlcator Dustcap 7ClampWingb。lt Oring CAUTION 6..lnstaIlanewcleane]ement⑥and tightenthewingbolt⑤. ・Servicetheaircleaneronlywiththe engine,stopped.Enginedamagecould 7.InstaIIthedustcapwitharrowpoint result. upward. ・Donotcleanthefiltere]ementsby 8.Resetthedustindicatorbypushingin theresetbutton. bumpingortapPingthem. ・Donotusefilterelementwithdamaged pleats,gasketsorseals. Enginedamagecouldresult. 1.Stoptheengine. 2.Loosentheclamp②,removethedust cap・ 3,Removethebaff[e④fromthedustcap ③.Cleantheinsideofthedustcap③. 4.InstaIIthebaffle④tothedustcap③. 5,RemovethewingboIt⑤andtakeout theelement⑥. Cleantheinsideoftheaircleaner housing. 4‑17...
  • Page 79 MAINTENANCE 1000HOURS 4‑81000HOURSMAINTENANCEANDCHECK FlrstPerformPrevlousServiceHoursItems. ■ChangetheTravelReductionGearOil 力2Levelplug一諸 HotoilandcomponentscancausebumspersonaI injury,Donotalbwhoto orcomponentstocontact 一/,'/' skin. o弼 NOTE:Alwaysdisposeofdrainedoilsasestablished bylocalregu』ations. 1.Positiononetravelreductionwithoildralnplug ①atthebottom. 2,Removedrainp[ug①andlevelplug②. AIlowthedrainintoacontainer. 3.CleantheplugsusingacIeannonflammable solvent. 4.Instalidrainplug①. 5.Fillthetravelreductiontobottomoflevelplug② opening. 6.lnsta"leve]plug②. 7.PerformSteps1‑60ntheothertravelreduction. Usingadifferentcontainerfortheoilsothetravel reductionoilsampleswiilbeseparate. 8.Completelyremoveoilspilledontosurfaces. 9.Starttheengineanda"owthetravelreductionsto runthroughsever副cycles. 10.Stoptheengine、Checktheoillevel. 11.Checkthedrainoi]formetalchipsorparticles.lf thereareany,contactIHldealer. RecommendedoiIRefmcapacities APIGL4SAE906.0[iters 4‑18...
  • Page 80 zMAINTENANCEloooHouRs ■Changehydrau"cOilandCleantheStrainer ①Fi"cap ⑥Sight Hotoilandcomponentscancausepersonalinjury. gauge Donota口owhotoi]orcomponentstocontactthe skin. Atoperatingtemperature,thehydraulictankishot. ③Strainer cover 1.Placethemachineonlevelgroundandlowerthe ◎ bodytotheframe. 2.Stoptheengine.RemovehydraulictankfiIlplug ①. ②Drainplug④Strainer 3.Removetheoildrainplug②.Drainoilintoa container.Drainoilinallpartsofthehydraulic systemthereafter. NOTEAlwaysdisposeofusedoilandfilteras ①FiIlpug establishedby[ocalregulations, ⑤sightgaug 4.Removethestrainercover③fromthehydraulic 一H tankandcleanthestrainer④. ←し. ノ   ー 5.CIeantheinsideofthetankwiththec[eanoil.   6.lnspecttheO‑ringandrep[aceitifdamaged. 7.[nstal[thedrainplug②. 8.[nsta[lthestrainercover③tothehydraulictank. Fi目thehydraullctankwithoil.   鰯 RecommendedIubricationtab[e." 9.Cieanandinsta][thefillplug①.
  • Page 81 ∠MAINTENANCE2YEARs 4‑92YEARSMAINTENANCEANDCHECKS COOLINGSYSTEMCOOLANT 圏ChangetheCooiant1CleanSystem CAUTION ★Atoperatingtemperature,theenginecoolantis hotandunderpressure. 晋Steamcancausepersonalinjury. ★Changethecoolantonlyaftertheenginehas beenstopPedandthef目lcapiscoolenoughto touchwithyourbarehand. 士Removethefillcapslowlytoreiievepressure. CoolantshouldbedrainedandrepIacedevery250 servicehoursorsixmonths.However,whenadding Long‑Life‑Cooiant"thedrainperiodcanbeextended to2years. Drainthecoolantea由erwheneverthecoolantisdirty 1Drainvalve orfoamingisobserved. Radiatorpart 1.Placethemachineonfirmandleveiground. Stoptheengine. 2.Loosentheradiatorcapslowlytorelease pressure,andremovethecap. !滞樽湯〕」呉 3.Openthedrainvalvesandallowthecoolantto drain. Drainvalvesbcatedundertheradiatorandthe コ_.燈、 cylinderblocklef:tside. 4.C[osethedrainvalves.Fillthesystemwith CIeaningSO]UtiOn.   野 離賜 5.Startandruntheenginefor1/2hour.Stopthe engineanddrainthecleaningsolution. 6.Flushthesystemwithwater,withtheengine stopped,unti[thedrainingwaterbecomesclear. 2Draincock 7.Cbsethedrainvaives.FiIIthesystemwithclean waterandruntheengineforfiveminutes.Stop theengineanddrainthewater.
  • Page 82 MAINTENANCE 2YEARS □Radiatorexteriorcleanin9 Whentheradiatorcoreiscbgged,thecoo[ingair flowisinterruptedIoweringthecoolingefficiency. Cleantheradiatorwithasteamorapressurized waterat500hoursinterval.Whenevertheradiator isfoundtobeclosed,cleanitatanytime. ■Selectionofcoolant Long一Life-Coolant(LLC)lssupP巨edtothis machinebeforeshipment. Thisisacooiantprovidedwithpropertiesof antifreeze,corrosion‑proofandfouling‑proof. its]ongIastingeffectswiilmaintainthemachine freefromcoolantexchangefor2yearsthrough summerandwinterseasons. TheLong‑Life‑Coolantisthereforerecommended forusewiththismachinewhenexchangingits coolant. ■MixingRatioofLong‑Life‑Coolant ThemixingratioofLong一Life-Coolantwithwater determinesthefreezingPoint, SelectthemixingratioforafreezingpointIower by5。Cthantheexpected]owestatmospheric temperature、 Normally,theLong‑Life‑Coolantisusedundera mixingratioof30to50%. Ifthemixingratioislessthan30%,occurrenceof rustisfearedandwhenitisover50%, overheatingisfearedandsealingcomponents maybedeterioratedquickerthanusual. Meanwhi!e,usecitywatertomixwithLong一Life- Coolant FreezingPoint(。C)一15一25一35 Mixingratio(%)304050 QuantityofLLC(L)8.311.113.9 Quantityofwater(L)19.516.713.9 C o o l a n t T o t a i a m o u n t : 3 9 . 8 L E n g i n e p r o p e r : 1 4 . 5 L R a d i a t o r a n d o t h e r s p r o p e r : 1 1 . 8 L T a n k : 1 , 5 L 4‑21...
  • Page 83 ∠MAINTENANCEwHENREQu[RED 4‑10WHENREQU[REDMAiNTENANCEANDCHECKS TRACKADJUSTMENT □MeasuringTrackTension 1.Placethecarrieronafirmandlevel Sagwith 60kgforce:10～20mm ground. 2.Completelyraisethebody.Setthe Upperroller Idler safetybar, 3.Haveaperson(60kg)onthecenterof theupPerro"erandtheidler, 4.Placeastraightedge,bngenoughto reachfromtheidiertotheupperroHer, onthetracks. 5.Measurethemaximumamountoftrack sagfromthehighpointofthetrack ①Checkvalve grousertothebottomofthestraight edge,ProperlyadjustedtrackwHlhave ②Fitting approximately20to30mms]ack. ■ToTightenTrack 1.Addgreasethroughthecheckvalve fitting②untiltheadlustmentiscorrect. 2.Operatethemachinebackandforthto equalizepressure. 3Checktheamountoftracksagagain andadjustasnecessaηジ. □TrackLoosening 1.RemovesoHdepositedonidlerbearing. Greaseisunderhighpressure. 2.Loosenthecheckvalve②onetum onlytoaIlowgreasetoescape. Donotremovegreasefitting②. 3.Tightenthecheckvaiveseatwhenthe adlustmentiscorrect. GreasecomingoutofthereIiefvaive NEVERovertightenthecheckva[ve, underpressurecanpenetratethebody Thetorquerequirementforcheckvalve...
  • Page 84 MAINTENANCE WHENREQUIRED BATTERYMAlNTENANCE 3.Inspectlon Forcloseinspectionofcells,usea flashlightandnotanakedIightasgases Batteriesgiveoffflammablefumesthat evolvedfromabatterymay,incertain canexplode. circumstances,behighlyexpbsive.To Donotsmokewhenobservingthebattery avoidriskofsparksgivingriseto e[eCtrOlyteIeVeIS. expIosion,donotrestfiash]ightorother metalobjectontopofbattery. Electrolyteisanacidandcancause personalinjuryifitcontactsskinoreyes, 4.ToppingUp Maintainlevelofe]ectrolyteincel[sat correctheightbyaddingdistilledwater [fthebatteryelectrolytecomesincontact whenrequired.lfanyelectrolyteis witheyes,washitawaywithwaterand sp目led,repiaceitwithfreshsulfuricacid callforemergencymedicalcure. ofsamespecificgravityasthatof remainingince][.Levelofelectrolyte Alwayswearprotectiveglasseswhen workingwithbatteries. mustneverfaHbelowtopsofplates. 1.Cleanliness Anyacidthatmayhavebeenspilled shouldbemoppedandbatterythen shou]dbecleanedwitharagandwater anda月owedtodry.Terminalsmustnot bealIowedtocorrode;thiscanbe preventedbykeepingthemcoatedwith agoodqualitygrease. 2.Batte四Recharge BatteryshouIdnotbeallowedtostandin afu[lydischargedconditlon,butshould berechargedassoonasposslble.lf batteryisoutofusefora[ongtime,it...
  • Page 85 zMAINTENANCEwHENREQulRED FUSES ThefuseboxIslocatedonthefrontofthe   紬 InStrUmentρanel. Fusesprotecttheelectric副systemfromdamage causedbyoverloadedcircuits. Replacethefuseswiththesametypeandsizeonly. ⑲ Otherwise,eiectrlcaldamagecanresult.Changea fuse,havethecircuitcheckedandrepaired. Fusebox ロReplace 1、TumthestartswitchtotheOFFposition. 2.Pu11theratchandremovethecoverforfuse acceSS. 3.Changethedamagedfusetonewone. Fuseamperage:20A   巡 、一   「   一 しatch Cover FUS旧しELINK Thefusiblelinkisprovidedbetweenthepositive terminalofthebatteryandthestarterswitchto prevente[ectricalcircuitwiresfrombeingbumded becauseofsho吐circuit.Whenthepoweristumed offbyshor†clrcuit,checkthefusiblellnk、 Whenitisb[ownout,repiaceitwithnewonea丘er Fusible[ink(65A) repairingthee]ectricalwires. 4‑24...
  • Page 86 MAINTENANCE WHENREQUIRED 園Cleaningthebatteryterminalsectlon NOTE= ・Besuretostoptheenginewhileworking. ・whileworking,takecarethatthe㊦andO terminalsofthebatterywiIInotgetshortedbya toolortheIike. ・Whenremovingthebatteryterminals,sta吐with theOterminal. Wheninstallingthem,fittheOtermlnallast. ・TightenthemsecureiyIesttheterminalsideis bosened. 1.Removetheterminalcover. 2.Cleanthetermina』sectionifitisdirtyorcorroded. (lftheterminalsectioniscorrodedandhaswhite powderattachedonthesurface,usewarmwater towipeitoff.Thiswi[ibeveryeffectivein deaning.) 3.lftheterminalareaisbadlycorroded,takethe terminalsectionoff,andcleanitwithawirebrush orsandpaper. 4Aftercleaningandtighteningthetermina[section, apPlyathincoatofgreaseontheunit. 5.InstaIIaterminalcover. ■Cleaningthepre‑cieaner(Option) Foranaircleanerprovidedwithapre‑cleaner, dischargethedustwhenitreachesthelevelIine. Loosenthewingnut①andremovethecover②. Removethebody③todischargethedustand C[eanit. 3.Reinsta目thebody③andcover②andtightenthe wingnut①. 1Wingnut ②Cover ③Body 一     瞼  ...
  • Page 87 MAINTENANCE WHENREQUIRED RUBBERCRAWLERSHOEMA[NTENANCE CAUTlON Rubbercrawlershoeshouldberepaired Repairisnecessary orreplacedunderthenextconditions. whenacrackis30mm lfisnecessarytorepairorreplaceit, RepIacementls(0.30in)・rmoredeep. recommendedwhen contactyourIHldealer. IugIs5mm(α¶n、)Lug   引 数薯難 1.Heightoflugs Therubbercrawlercanbeusedevenifit 灘 … … … … i … : … … … … … … … … } … i … … ! … … , … … … , ミ 、 , 、 垂 、 、 姦 , … 聾 , 垂 / 暫 iswom,however,ifitisexcessively worn,thecrawlershoeislikelytobe siipPeryandmoretravelforceis...
  • Page 88 MAINTENANCE UNUSUAL 4‑11UNUSUALOPERATINGCONDiTIONS blockthefuelfbwtotheenglne.To Specialρroblemsinmalntenanceand operationarecausedbyunusualconditions minimizethlspossibility,keepthetankas suchasextremesinheat,coldandhumidity, fu"asispractica!duringcoldweather. higha仕itude,saltwater,anddustyorsandy Thismayentailrefillingthetankmore worksites.Whenoperatingundersuch frequentlythanusual,butthe conditions,speciaiprecautionsmustbe inconvenienceissmaI]comparedto takentopreventmachinedamage,minimize clearingabbckedfuelIine. wear,andavoidcomponentdeterioration. lfwatershouldbenoticedinthefueI supply,drainthetankandrefi]Iitwith uncontaminatedfue1 属ExtremeCoid 3.LubricatethemachinewiththeIubricants lnρerlodsofextremecold,theproblemsof recommendedforcoldweatheroperation freezedamage,inadequatelubricationand intheLubricationSection,ifnecessa「y, batteryfailuremaybecomeparticularly changetheengineoiIandother troublesome.Withtheonsetofverycold Iubricantsinordertoconformtothe weatheritisadvisableto"winterize匹1the recommendations, machinebyservicingthecoolingsystemand switchingtothelubricantsrecommendedfor 4.Thebatteryismorelike[ytosustain coldweatherusage.FolIowthe freezedamageifnotkeptfu"ycharged recommendationsbebwwhenthemachine becauseitseIectrolytewillfreezeata mustbeoperatedinverycoldconditions, highertemperaturethanthatinafulIy chargedbattery.Becertainthebatteryis...
  • Page 89 MAINTENANCE UNUSUAL 5.Specialattentionmustbegiventothe solutionofethyleneglycoI)anda hydraulicoilduringverycoidweather. corrosioninhibitor. CAUTlON A「lowtheenglnetocoolbeforedrainlng andflushlngthecoolingsystem. BEFOREattemptinganyworking Watercontainingmorethansmall operations,warmupthehydraulicoil concentrationsofsaltormineralsshould notbeusedinthecoolingsystem.Salt asdescribedinÌPre‑OperationWarm‑ facilitatescorrosionandmineralsdeposit Uponpage45". onthecoo]antpassagewa[is. Bothprocessesinhibitpropercooling. 6.Attheendoftheworkperiod,or wheneverthemachineistobeleftidlefor3. Increasedevaporationrateswi[lcause extendedperiods,preventitfrombeing thebatteryelectrolyte[eve[tofa"more frozentothegroundbyparkingiton rapldlyduringveryhotweather.Check wood,concrete,asphaItormatsurface. theleveIfrequentlyandadddistil]ed waterasrequiredtomaintaintheproper ■ExtremeHeat level. Likeextremecold,extremeheatrequires4. Aircirculationaroundtheengineand thatprecautionsbetakenwithrespecttothe batterymustnotberestricted.Keepair coolingsystem,thebatteryandlubrication. intakeandexhaustopeningsclearof Protectthemachinebyperformingthe ]eaves,paperorotherforeignmatter fo口owingrecommendedprocedures: whichmayrestrictairflow.
  • Page 90 MAINTENANCE UNUSUAL sur「acesa杜errustandcorrosionhave 1.Keepsandanddustoutofthehydraωic systembykeepingthereservoirfi目ercap beenremoved. tightandservicingthehydrauIicsystem 佃tersfrequently.2. Wherepaintmaynotbeapplied,suchas onpo百shedormachinedsurfaces,coat 2.Thefuelsystemshou[dbekeptfreeof theareawithgreaseor[ubricanttorepeI sandanddustbykeepingthetankfil[er water. captightandsen!icingthefueIfi[ters Keepbearingsandtheirsurrounding frequently.3. surfaceswe]Hubricatedtopreventthe 3.Theenginebreathersandaircleaner entryofwater. shou[dalsobeservicedfrequentlyto preventsandanddustfromenteringthe4. Neverusesaltwaterinthecoolingsystem. intemalcorrosionwi"occurandaHparts englne.Theengineoilandoilfiitershould willhavetobereplaced. bechangedatshorterthannormal intervaIstoensureacleanoiIsupp[yto theengine'smovingParts.5、 HosedownthemachineperiodicaHy whenworkinginsaltwater.ifnecessary, useanoilsoakedclothtocleanmoving 4.WhenIubricatingthemachine,thoroughly cleaneachgreasefittingbeforeattaching parts. thegreasegun.Pump9enerousamounts ofgreaseintoa旧ubricationpoints,using6. Ifthemachineissubmerged,besureitis neversubmergedinwaterdeeperthan thefreshgreasetopumpoutoId. upPercrawlerbe[t.
  • Page 91 MAINTENANCE 4‑12LONGTERMSTORAQE lfthemachineistobestoredformorethanone month,observethefo目owingprecautionssothatits functionwilinotbeimpairedduringstorage. 田BeforeStorage Tostorethemachinefromlongterm,folbwthenext procedures. ●Cieanpartsofthemachineandstoreindoors. o口 Ifyouhavetoplacethemachineoutdoors,choose afiatpiaceandcoverthemachine. ●BesuretoperformfiIIthefuel,Iubrication,andoiI change. ●Storethebatteryafterremovethenegative terminalandcoveringitordismountingthebattery fromthemachine. ●Lockthedump]everwiththe『ocklever. ■DuringStorage lfyouhavetooperatethemachineindoorsto preventrust,keep900dventilationandgas poisoningbywlndoworentrance. Duringstorage,operatethemachineonceamonthto maintainfilmsofoilatthelubricationsectionand chargethebatteryatthesametime. 目AfterStorage After]ongtermstorage,foHowthenextprocedures beforeoperatingthemachine. ●Besuretoperformfillthefuelandlubrication. 4‑30...
  • Page 92 TROUBLESHOOTING 5‑1TROUBLEANDREMEDY [tisessentialtodetectanyabnormaIityatearlystageandpreventtroubleinadvanceby fullyunderstandingnormalperformanceandconditionsofthemachineduringdai!y operation.Ifanyabnormalityisdetected,immediate[yinvestigatecauseandtake necessaryactionsuchasadjustment,repair,andsoon.Keepingoperationwithdetected abnormalitymaycausemoreserioustroubIe. Regardingtoproceduresmarkedwith★,contactthedistributororservicepersonnel. ■Engine SYMPTOMPROBABLECAUSEREMEDY Enginedoesnotstart.・Shotoffuel●Supplyfuelandbleedair. ●C[oggedfuel創ter●Cleanthefuelfilter. ●Mixedwaterinfuelsystem・Drainmixedwater. ・StoPPedfuelpump●RepIacethefuelpump. ・Burnedfuse■Checkandrep[acefuse. ●1nsu伍cientlychargedbattery●Chargethebattery. ・Defectofwiring★Checkandrepairwires. ●Defectofinjectionpumpornozz[e★Repairandreplacepumpornozzle. ●Insuf何cientcompressedpressure★Repairpa㎡s. Engineoilpressure●Shortofoi口noilpan・SUPP[yoiI. waming[amp[ights.●Cloggedoi]創ter・Rep[acee[ement. ●Defectofoilpressureswitch★Replacepa吐s. ●Defectofmonitor★Repiacepaぱs. Enginewatertemperature●Shortorieakageofcoolant●SupPlycoo]antorfixwaterleakage. gauge。Slackoffanbelt・Adjusttensionoffanbelt. ●Damageorstaininsidethecooling.Replacecoolantanddeancooling systemsystem、 ●Cloggedradiator行norfallof而n●C[eanorrepair蒋n. ●Defectofthermostat★Rep[acethermostat. ●Defectofthermosensororwater★Replacewatertemperaturegaugeor temperaturegaugesensor. Enginewaterthermometer●Defectofthermostat★Replacethermostat. gaugepointswhitezone evenafterIongoperation Exhaustoftheengineis●ExcessiveoilofoiIpan●DrainoiluptothespecifiedleveL whiteorblue.●Mixedwaterinfuel・Drainmixedwater. Exhaustofengineisb[ack・Oilofpoorqua[ity・Replacewithspeci屑edfuel. ofdarkgray.●C[099edaircleaner●C]eanorrep]aceC[eaner. ●Defectofnozzle★Rep[acenozzle. ●Insufncientlycompressed★Disassembletorepairorreplace P「essu「e 5‑1...
  • Page 93 TROUBLESHOOTING 躍Others Regardingtoactionsmarkedwith★ ,contactthedistributororservicepersonneL SYMPTOMPROBABLECAUSEREMEDY L e v e r s c a n n o t b e c o n t r o l l e d s m o o t h l y . . S h o r t o f g r e a s e a t l e v e r o p e r a t i n g p o r t i o n s ● D e f e c t o f c o n t r o I v a l v e ● S u p P l y o i l o r g r e a s e 、 ★R e p a i r o r r e p l a c e p a r † s . M a c h i n e d o e s n o t t r a v e l f a s t a n d p o w e r f u l l y .
  • Page 94 HYDRAULICSYSTEMDIAGRAM 6‑1HYDRAULICSYSTEMDIAGRAM TRAVELMOTO臼(L.H}TRAVELMOTOR(R.H) yCPmUD d e R しdeR Fortravel speedshl廷 eV-aV10廿nOC 1鴨鴇器■,甲d2者h&訂臼H re甚00CHO en■19nE Suction strainer L一____一____一㌧一__________」1 』__一_rr_ロ___一_』I SetPressureforRe efVa[ves Locations[temVa[vesSetPressure MPa2kgf/cm A1:ForwardB1:ReversePづ:PumpReliefValvesforLeftTrave]MotorHighPressure37.3380 Pump1Cut-off34.3350 A2:ForwardB2:ReverseP2:PumpReHefVa[vesforLeftTrave]MotorHighPressure37.3380 Pump2Cut-off34.3350 Contro]ValveMRVMainReliefVaIveforDump(Raise)17.6180 ORVOverLoadRe[iefVa[ve(Lower)5.960 Pump1・2C1・C2ChargeReliefValve2.627 6‑1...
  • Page 95 IC70・2 STRUCTURE&FUNCTION i,・'4"Hose 一一下635で2800 1!4¶ose γooou∠o一りHYDRAULICSCHEMATICDIAGRAM B r l 一 _ 一 曲里漕_ 曲 1 輩 ゆB , 一 「r レ 4 一 「H o s e 1 ! 4 " H o s e R e m o t e c O n t r o l v a I v e 1 1 4 戸...
  • Page 96 ELECTR匿CSYSTEMDIAGRAM I n s l r u m e n l s P a n 日 [ B o x 2 R 1 1 学 黙巳8 5 潟 贈d 何 a t h め 幡甑蜘t _ ㎏ I J O F F O I I I I I [ k e S W I t c h c o n l a c t s I B 日...
  • Page 97 2008年3月2版発行   不 許複製 2ndEdition,March2008 A"rightsresenled、 取 扱説明書   lC100・2 0PERATIONMANUAL 編集及び発行所 IHI建機株式会社プロダクトサポート部 Editing&PublishingOffice. lHlConstru⊂tionMa⊂hinerylimited ProductSupPortDepartment 〒236-8611神奈川県横浜市金沢区昭和町3174 3174Showa‑machi,Kanazawa‑ku,Yokohama,Kanagawa,236‑8611,Japan...