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Summary of Contents for Esta TK-4
- Page 1 The World of Extraction OM/TK/OMF Mini Dust Collector...
- Page 2 The World of Extraction Welcome to the sphere of suction technology Your purchase of an ESTA machine has been a good decision. The design of our quality products complies with the latest state of the art. ESTA products have been devised to provide for clean air at the workplaces at which they are applied.
- Page 3 Installation instructions TK / OM / OMF Item No. 31.041 (TK-4) Item No. 31.061 (TK-6) Item No. 41.032 (TK-H) Item No. 41.033 (TK-2.2) Item No. 21.081 (OM-8) Item No. 21.101 (OM-10) Item No. 21.122 (OM-12) Item No. 21.127 (OM-12 S) Item No.
- Page 4 Item No.: 31.041 // 31.061 // 41.032 // 41.033 // 21.081 // 21.101 // 21.122 // 21.127 // 21.308 // 21.310 //21.312 and variations Publisher ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0 Gotenstraße 2-6...
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Page 5: Table Of Contents
Contents Contents ............................. 3 1. General safety notes ......................4 2. Preventing mechanical hazards ..................6 3. Preventing electrical hazards ..................... 6 4. Preventing dust hazards ..................... 6 5. Intended use ........................7 6. Technical data and description ..................8 6.1 Small dust extractor models .................... -
Page 6: General Safety Notes
Incoming airflow [m³/h] = room volume [m³] air replacement rate [1/h] Example: When the ESTA dust extractor is operating at the nominal airflow volume of 1200 m³/h the same volume of fresh air must therefore be fed in. This occurs with natural ventilation if the volume of the work room is 1200 m³... - Page 7 The power cable must be examined regularly for signs of damage or ageing. The device must not be used if damage to the power cable is determined. Only original ESTA conductive accessories may be used for operating the dust extractor.
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Page 8: Preventing Mechanical Hazards
2. Preventing mechanical hazards All movable machine parts driven by electric motors must be covered by fixed, securely fastened protective covers that can be removed only with tools. Residual risk: If a covering that can only be unfastened with a tool is removed, there is risk of injury if the machine is running. -
Page 9: Intended Use
5. Intended use ESTA dust extractors have been manufactured according to the state of the art and in compliance with safety regulations. When used as intended, the devices are suitable for removing dry, non- flammable, non-explosive, nontoxic dusts. The dust extractor must not be used outdoors or under wet conditions. -
Page 10: Technical Data And Description
6. Technical data and description 6.1 Small dust extractor models 6.1.1 TK Model: TK-4 TK-6 TK-H TK-2.2 (see model plate) Max. air volume [m³/h] Max. vacuum [Pa] 1.100 1.400 24.000 21.000 Connection voltage 400/230* Nominal frequency [Hz] Drive output [kW]... -
Page 11: Omf
6.1.3 OMF Model: OMF-8 OMF-10 OMF-12 (see model plate) Max. air volume [m³/h] Max. vacuum [Pa] 1.600 1.500 1.800 Connection voltage Nominal frequency [Hz] Drive output [kW] 0,55 [1/min] 2.800 Filter area [m²] Connection diameter [mm] Dimensions (L/W/H) [mm] 600x670x1.130 Total depth [mm] Weight... -
Page 12: Delivery, Installation And Start-Up
Upon delivery, please inspect the device for transportation damage. Detected damage must be documented and reported immediately. ESTA customer service: +49 (0) 7307 804 - 0 When setting up the device, make sure the ground can support it. 7.2 Installation The devices are delivered without a switching device. -
Page 13: Start-Up
Before the device is commissioned, check whether the direction of rotation of the impeller wheel (OM, OMF, TK-4/6), the suction turbine (TK/H) or the side channel compressor (TK-2.2) is correct. To do this, observe a brief start-up of OM, OMF, and TK4/6 model devices in the direction of the arrow shown on the motor. -
Page 14: Maintenance & Troubleshooting
8. Maintenance & troubleshooting 8.1 Maintenance instructions For maintenance by qualified personnel, the device must be opened, cleaned and inspected at the given locations, as well as possible, without any hazard being posed to maintenance personnel or other persons. Proper precautions must be taken before cleaning and removal of wearing parts. -
Page 15: Inspection And Maintenance Intervals
If the performance is too weak, the filter must be cleaned also. The main annual inspection includes: The last test by ESTA is documented on the device! In collaboration with the ESTA maintenance service ... -
Page 16: Troubleshooting
+49 (0) 7307 804 - 0 8.3 Troubleshooting Always use the following checklists if a malfunction is evident. Call ESTA maintenance service immediately if there is a malfunction that is not discussed in this list. Do not perform any repairs on the device yourself if they are not explicitly specified. -
Page 17: Monitoring The Minimum Airflow Volume
9. Monitoring the minimum airflow volume For safe dust exhaust at the work area, the minimum airflow volume must be checked before every use. If suction is too weak, turn off the device and clean the filter and the connected suction equipment. 10. -
Page 18: Filter Replacement
10.2 Filter replacement Filter replacement must be performed in a well-ventilated room or outdoors. The people assigned to this work must be instructed on the aspirated toxic materials and wear a breathing protection mask with a class P3 particle filter, as well as protective gloves. All distractions by uninvolved persons must be prevented. -
Page 19: Disposal
10.2.2 OM / OMF model devices Remove the fan housing, including the motor and fan Undo the four latches and remove the two screws on the blower box. Loosen the 8 nuts on the filter fittings. Remove the tapping device by loosening the four screws (front side of the machine). -
Page 20: Disposing Of The Device
Pack the device in a suitable manner and also dispose of it in compliance with local regulations. Due to contamination of the device with toxic dust, ESTA cannot take the device back. 12. Optional equipment 12.1 Water pre-separator for reducing fire hazards... -
Page 21: Device Diagram
Dust collection drawer (latch mounting) Bag filter on OM / OMF models Insertable spark protection (knurled nut attachment) With the model information, request the replacement parts you need from ESTA replacement part service: +49 (0) 7307 804 - 0 31061-52-05 TK/OM/OMF... -
Page 22: Declaration Of Incorporation
14. Declaration of incorporation Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address of manufacturer: Gotenstraße 2 - 6 89250 Senden Person in charge of ESTA Apparatebau GmbH & Co. KG documentation: Gotenstraße 2 - 6 89250 Senden Here we explain that the design of the machine... - Page 23 National norms and technical specifications used: VDI 3677 Filtering separators Safety and health protection requirements according to 2006/42/EC Appendix I that are applied and observed: 1.1.1; 1.1.2; 1.1.3; 1.1.5; 1.3; 1.3.1; 1.3.2; 1.3.3; 1.3.4;1.3.7; 1.3.9; 1.4; 1.4.1; 1.4.2; 1.4.2.1; 1.4.2.2; 1.5; 1.5.2; 1.5.4; 1.5.5; 1.5.6;...
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Page 24: Notes
Notes Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-Mail: info@esta.com www.esta.com TK/OM/OMF 31061-52-05... -
Page 25: Notes
Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-Mail: info@esta.com www.esta.com 31061-52-05 TK/OM/OMF... - Page 26 ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-Mail: info@esta.com www.esta.com...
- Page 27 ESTA-FAX: + 49 (0) 73 07 - 80 45 00 I want to order the following items: Amount Order-No. Item description My address: Customer-No.: Company: Address: Contact person: Phone: Fax: E-mail: Signature: www.esta.com...
- Page 28 • Oil Mist Separators • Extraction Fans • Extraction Arms • Central Extraction Systems • Pipe Systems ESTA Apparatebau GmbH & Co. KG Gotenstrasse 2 – 6 D-89250 Senden, Germany Phone: +49 (0) 73 07 - 8 04 - 0 Fax: +49 (0) 73 07 - 8 04 - 500 www.esta.com...
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