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Summary of Contents for Mima MBC Series
- Page 1 MATERIAL HANDLING EQUIPMENT DESIGNER & MANUFACTURER Manual Instruction MBC Series Electric Pallet Stacker BANYITONG SCIENCE & TECHNOLOGY DEVELOPING CO.,LTD. www.mimaforklift.com...
- Page 2 Preface MBC series pallet stacker is a new product developed by our company to meet the needs of the market and with reference to advanced technology at home and abroad. Due to its compact structure, convenient operation and flexible use, it is especially suitable for warehouses, freight yards and supermarkets.
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Page 3: Table Of Contents
Contents Chapter 1 Safety Rules.............................1 1 Overview of security rules....................... 1 2 Forklift operation..........................1 3 Operator's responsibility........................1 4 Workplace............................1 5 Driving and guidance during driving....................1 6 Transport goods..........................2 7 Parking precautions..........................2 8 Battery loading and unloading ...................... 2 9 Maintenance and repair ......................... - Page 4 Chapter 7 Battery and Charger........................11 1.Replace the battery.........................11 2 Charging ............................11 3 Battery maintenance........................12 4 Electromagnetic brake maintenance...................13 Chapter 8 Faults Diagnosis ......................... 15 Chapter 9 Maintenance ..........................17 1 Safe regulation of maintenance ....................17 2 Maintenance work that users can finish ................... 18 3 Clean forklift.............................19 4 Maintenance list ..........................
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Page 5: Chapter 1 Safety Rules
Chapter 1 Safety Rules 1 Overview of security rules 1.1 Before using the pallet stacker every day, check all safety switches and equipment according to the work requirements to ensure that these safety facilities are in good condition. 1.2 Check that all warning signs and design parameters on the stacker are not damaged. 1.3 The battery must be securely fastened in the battery compartment. -
Page 6: Transport Goods
guide them around to ensure safety. 5.5 Keep a certain safe distance from the stackers, people and objects ahead. When the speed is over, the horn should be sounded. 5.6 Before the pallet stacker enters the elevator, ensure that the elevator can withstand all weights. 6 Transport goods 6.1 Only when unloading or forked goods can the fork be lifted and kept away from the surrounding personnel. -
Page 7: Chapter 2 Warnings, Nameplates And Symbols
Chapter 2 Warnings, Nameplates and Symbols The pallet stacker has the following signs: (Please read the sign on the car carefully for details. See the illustration) 1 Lifting and lowering control buttons 2 accelerator 3 Horn signal 4 Pallet stacker nameplate 5 Emergency stop button Operation Handle Instrument Switch... -
Page 8: Chapter 3 Introduction Of Pallet Stacker
Chapter 3 Introduction of Pallet Stacker The pallet stacker is driven by electric energy, and the switch on the handle of the handle controls the walking, and the steering handle controls the steering. The pallet stacker uses a 24V electronic system with a set of integrated circuit controllers to adjust its speed steplessly. -
Page 9: Main Components
4 Main components 4.1 Handle During the driving process, the forklift is controlled to walk and turn by handle, and the maximum steering angle of the handle is 180 degree. The brake function is in the stacker of the uppermost or lowermost end of the handle, and automatically brakes when the power is turned off. -
Page 11: Chapter 4 Control Devices
Chapter 4 Control device 1. Lifting control Turn on emergency stop button, and turn on the key switch, operate the handle button according to the instruction direction, you can lift or lower the forks. 2. Driving direction and speed control Rotate the handle by the handle head to control driving direction, You may regulate the speed and acceleration with it. -
Page 12: Chapter 5 Drive
Chapter 5 Drive 1. Start Please go on in proper order as follows, otherwise stacker can not run: 1.1 Make sure that the outlet is inserted firmly. 1.2 Turn the switch of the key to the on position. 1.3 Make sure that the group of the batteries has enough electricity. Be careful! Operating the forklift at a low electricity for a long time will damage the life-span of the batteries. - Page 13 5.3Loosen the handle, it will return to the braking position automatically. 5.4Make the key switch in the off position. Be careful! Do not allow to drive without authorization. If you leave, please take the key away with you.
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Page 14: Chapter 6 Transportation Of Goods
Chapter 6 Transportation of Goods 1 The weight of goods should be in the range of the forklift allowed. 2 Reducing the speed while turning round. 3 You should pay attention to safety while transporting irregular objects, when turning round, please pay attention to reserving space. -
Page 15: Chapter 7 Battery And Charger
Chapter 7 Battery and Charger 1. Replace the battery You can only change the batteries that are equal to the weight of the original batteries, the weight of batteries influence the stability and the braking function of the forklift. Warning! Don’t change the weight and size of the battery at random, otherwise it will influence the center of gravity of the forklift. -
Page 16: Battery Maintenance
2.2.1 Make the key switch to the off position after parking, pull out the key . 2.2.2 Open the case cover of the batteries, guarantee it ventilates above the batteries. 2.2.3 Pull out the outlet, connect the plug of the batteries ( movable plug ) with the charger plug. 2.2.4 Open the cover of single battery in order to ventilate. -
Page 17: Electromagnetic Brake Maintenance
and it should be installed or closed after charging. The battery surface, connecting wires and screws should be kept clean and dry. If there is sulfuric acid, wipe it off with a cotton yarn and lye. Be careful not to let the lye enter the battery. 3.4 After the charging is completed, the battery level should be checked and distilled water should be added to maintain the liquid level. - Page 18 Generally, the ambient temperature is -10 °C~40 °C. 4.4 The initial torque value is low. Please use the running torque for a period of time to stabilize. 4.5 Please check regularly. The check the items regularly: Is the switch action normal? Is there any noise? Is there abnormal fever? Is there any foreign matter, oil stains in the friction part and the rotating part? Is the clearance at the friction part appropriate? Is the voltage normal?
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Page 19: Chapter 8 Faults Diagnosis
Chapter 8 Faults Diagnosis （ The product controller is equipped with an LED display light that displays different information through ） a combination of different color lights. Programmer display Description Failure cause Display Hardware failure HW FAILSAFE 1.Controller broken protection error 1.M- Output short circuit to ground M- Output short 2. - Page 20 Beyond the 1.Temperature>85or<-25℃ THERMAL operating 2. Excessive vehicle load CUTBACK temperature, the 3. The controller is not installed correctly current decreases 4. Work in extreme conditions LED Display code sample， ☼☼☼☼☼☼ means LED lights flash twice, pause for a few seconds （2,4 ）...
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Page 21: Chapter 9 Maintenance
Chapter 9 Maintenance After the electric pallet stacker runs for 500 hours, it is routinely maintained. The efficiency, life and safety of the forklift depend on daily maintenance. For the repair of the forklift, the replacement spare parts should be provided by the company to ensure the quality. -
Page 22: Maintenance Work That Users Can Finish
1.11 When working under the forklift, the forklift should be supported by the bracket. Warning! Improper support, the forklift will tip over and hurt people. If the forklift does not have lifting equipment or bracket support protection, it is forbidden to work under the forklift. The Maintenance that Users Can Finish 2.1Routine maintenance and safety inspection. -
Page 23: Clean Forklift
Clean forklift Regular cleaning every week is important to ensure reliability. Please pay attention to remove the battery connector before cleaning to avoid damage to the electrical system caused by short circuit. 3.1 External cleaning 3.1.1 Remove attachments from the wheels daily to maintain flexibility 3.1.2 After cleaning lubricating oil shall be filled according to the lubricating parts specified in the table of ,lubricating parts for forklift to be lubricated . - Page 24 Check drive wear and bolts ★ Check whether the universal wheel and ★ axle are Flexible and tight Check the wear condition of Universal ★ wheel Check whether the support wheel can ★ rotate and whether the joints is tight Check the wear of supporting ★...
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Page 25: Lubrication Parts Table
10.5 Check and adjust shock absorbing spring ★ 5 Lubrication parts table Interval time (h) Types of Parts no Lubrication lubricating oil and 1000 3000 grease Wheel bearing (including steering) Hydraulic system Driving gearbox Lifting chain Lifting system bearing L= lubricating H= inspect O= oil change 6 Grease... -
Page 26: Chapter 10 Transporting And Preserving The Forklift
Chapter 10 Transporting and preserving the forklift 1 Tow and transport faulty forklift When towing or towing a forklift with a rope , the forklift being towed must be steered by a drive to release the brakes . When the brake function of the forklift truck is perfect, pull the forklift truck by pulling the control handle to the operating position and ask others to help push the truck (at the outer door frame) to send the forklift truck to the destination or the maintenance point of our company for repair. -
Page 27: Chapter 11 Schematic Diagram
Chapter 11 Schematic Diagram 1 Electrical Schematic Diagram... - Page 28 2 Hydraulic Schematic Diagram...
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