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Operating manual
(Translation of the original version)
TTV 1100

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Summary of Contents for Flo TTV 1100

  • Page 1 Operating manual (Translation of the original version) TTV 1100...
  • Page 3: Table Of Contents

    Reinserting the Dust Container ................. 14 Service and Maintenance ......................15 Safety Information......................15 Cleaning ..........................15 Brake..........................16 5.3.1 Adjusting the Brake ................... 16 Brake Check ........................17 5.4.1 Correct Operating of Brake................17 Wheels ..........................17 Steering..........................17 TTV 1100...
  • Page 4 5.17 Technical Data ........................30 5.18 Product Certification......................32 5.19 Disposal ..........................32 5.20 Accessories and spare parts .................... 32 5.21 Service ..........................32 5.22 Transport........................... 33 EC Declaration of conformity (Translation of the original version) .......... 34 TTV 1100...
  • Page 5: Introduction

    The risk is that of the user alone. Usage conformant with intended purpose also includes compliance with the operating manual and the inspection and maintenance specifica- tions. Drive the sweeper only along expressly marked routes and spaces. TTV 1100...
  • Page 6: Safety Information

    Caution: loose clothing can be caught and drawn in on rotat- ing parts. Observe the maximum climbing capability and maximum permissible slant specified in the technical data when driv- ing transversely to an incline. The unit can topple over if the TTV 1100...
  • Page 7 Warning: parts of the machine become hot during use. There is a risk of burn injuries. TTV 1100...
  • Page 8: Device Description

    3 main trim panel 4 steering pillar trim 5 dust container 6 front trim panel 7 driving wheel 8 left side trim panel 9 rear wheel with drum break 10 lowering lever for side brushes 11 pivotable side brushes TTV 1100...
  • Page 9: Initial Startup

    Use a unit ramp. The ramp must be designed in such a way as to allow the rear wheel as well as the drive wheels to travel across it. If this is not observed, damages to the Sweeping & Suction Machine mechanics will occur. 1 Unit Ramp TTV 1100...
  • Page 10: Operation

    Set the motor speed lever to idle speed. Start up the Suction & Sweeping Machine. Let the motor run. DANGER! Do not allow the motor to run in a closed space. Danger of poisoning by exhaust fumes!! When the motor is running smoothly: TTV 1100...
  • Page 11: Driving Forward

    Unlatch the lowering lever of the sweeping roller. Stopping Sweeping Rollers Operation. Pull lowering lever of the sweeping rollers towards yourself. Switch toggle switch for the sweeping rollers to OFF position. Let the lever snap in arresting position. TTV 1100...
  • Page 12: Operating The Filter Cleaning Device

    Switch toggle switch for the side brushes to ON position. Push the lever down. Stopping Side Brush Operating. Pull up the lowering lever for the side brushes. Switch toggle switch for the side brushes to OFF position. Let the lever snap in arresting position. TTV 1100...
  • Page 13: Operating The Suction

    Lift up the sweeping rollers and arrest the lowering lever for the sweeping rollers. Turn the key counterclockwise and remove it from the key switch. Turn the battery master switch counterclockwise and remove it from the socket. TTV 1100...
  • Page 14: Operating The Filter Cleaning Device

    2 recessed grip 3 locking device 4 guide rail 5 dust container guides 6 roller At the back of the dust container two guiding rollers are installed to make the removal easier. Lower the dust container to the ground TTV 1100...
  • Page 15: Reinserting The Dust Container

    Place the dust container before the dust container retaining. Bring the dust container's front guides up to the same level as the guide rails. Slide the dust container into the Sweeping & Suction Machine. Turn the locking device downward. TTV 1100...
  • Page 16: Service And Maintenance

    The suction sweeper may only be cleaned in the off state, when it is dry. The suction sweeper is a machine with electrical components. WARNING Moisture damages the eletronics of the device. Moisture can result in leakage currents and short-circuits.! Do not use any high-pressure cleaners TTV 1100...
  • Page 17: Brake

    Tighten the back nut of the Bowden pull wire. 1 Bowden pull wire guiding 2 Bowden pull wire 3 adjustment nut 4 back nut 5 brake pulley 6 brake lever 7 brake pulley arresting Now conduct a brake check. TTV 1100...
  • Page 18: Brake Check

    Deliver the complete wheel (rim and tire) to the tire shop. Steering The steering transferral to the rear wheel is man aged by a chain and two chain sprockets. Grease the chain sprockets at regular intervals. Cf. Maintenance Chart. TTV 1100...
  • Page 19: Removing The Main Trim Panel (Hood)

    Replenishing operating fluids Safety information for handling operating fluid Do not keep easily combustible materials such as fuel, matches, or simi- lar, in the vicinity of a running motor. Only replenish fuel in an open or well ventilated place. TTV 1100...
  • Page 20: Checking The Hydraulic Oil Filling Level

    4 Max 5 Min 6 Hydraulic Pump Unscrew the cap of the hydraulic tank. Place a clean funnel into the tank carefully add hydraulic oil (HLDP 46 oder HLP 46) until the level reaches middle-position between “min” and “max” TTV 1100...
  • Page 21: Replenishing Fuel

    (e.g. chafe marks, tears, cuts) embrittlement of the exterior layer (fissures in the hose material) deformations of hydraulic lines, in pressureless state or pressure loaded, that deviate from the natural shape of the hoses. TTV 1100...
  • Page 22: Replacement Of Filter

    The filter is held in the fixture by 4 star handles. 1 star handle 2 star handle Loosen the top two star handles. Swing up the top angular bracket. Loosen the bottom two star handles. Pull the filter out of the fixture. TTV 1100...
  • Page 23: Reinsertion

    Switch off the EMERGENCY OFF to avoid accidental starting. Pull lowering lever of the sweeping rollers. Arrest the lowering lever. Loosen the bolts of the left side trim panel facing in driving direction. 1 fastening bolts of side trim panel TTV 1100...
  • Page 24: Installing The Sweeping Rollers

    Turn the sweeping roller until the pick-up pin of the rear roller swing fits into the keyway of the sweeping roller. Slide the sweeping rollers in as far as possible. Set the front roller swing onto the free sweeping roller ends. The roller swing is equipped with two turning levers. TTV 1100...
  • Page 25: Setting The Sweeping Rollers

    The sweeping track visible on the ground is the sweeping contour. 5.12.2 Adjusting the Sweeping Contour Switch off the Sweeping & Suction Machine. Pull lowering lever of the sweeping rollers. Arrest the lowering lever. Open the hood. TTV 1100...
  • Page 26: Further Possible Adjustment

    Move sweeping roller retaining to desired position. Tighten up the holding screw again and mount the side trim panel. Original roller diameter: 285 mm. When diameter has decreased to 245 mm, the roller needs to be re- placed. TTV 1100...
  • Page 27: Replacing The Side Brush

    Fasten the side brush to the shaft of the side brush motor by us of the fastening screw. 5.14 Adjustment of the Side Brush Operational wear necessitates additional adjustment of the side brushes. Turn off the Sweeping & Suction Machine. TTV 1100...
  • Page 28 Loosen the bolt of the side brush level adjustment. Move the side brush to the desired position. . Tighten the bolt of the side brush level adjustment. 1 level adjustment bolt for side brush Fasten the front panel. TTV 1100...
  • Page 29: Maintenance Chart

    Check dust suction as to foreign objects, and clean. Do a test drive to check if all operational controls work. Check whether the sweeping roller drive chain has been expanded too much. Check all bearings as to wear. Check all seals as to damage and tightness. TTV 1100...
  • Page 30: After Each 200 Operating Hours Also

    Propelling drive out of operation / Low hydraulic oil filling level Replenish hydraulic oil and repair flaws / air leaks low efficiency Brush drive out of operation / low circuit-breaker dis-activated check reason for failure and only efficiency afterwards Re-activate circuit-breaker TTV 1100...
  • Page 31: Technical Data

    1.100 mm Dust Container Volume 90 Ltrs. Turning Radius 1,2 m Climbing Capacity Speed 0-6 km/h Filter Area 4 m² Air Volume of the 900 m³ Dust Suction supporting frame Steel construction, powder coated TTV 1100...
  • Page 32 90 dB (A) Weighted Effective Acceleration Value Upper extremities are subjected to < 2,5 m/s Tires Front: 1 solid rubber tire Back: 2 pneumatic tires Optional 2 solid rubber tires Tire size: 260 x 85 Air pressure: 5,5 bar TTV 1100...
  • Page 33: Product Certification

    Accessories and spare parts must conform to the requirements of the manufacturer. This is ensured by using genuine replacement parts. 5.21 Service Floorpul International NV, Generaal Deprezstraat 10A, B-8530 Harelbeke Belgium Tel: +32 (0) 56 22 40 44 Fax: +32 (0) 56 22 89 74 info@floorpul.com TTV 1100...
  • Page 34: Transport

    Service and Maintenance 5.22 Transport Transport the machine only in the switched-off condition, sufficiently well fastened. TTV 1100...
  • Page 35: Ec Declaration Of Conformity (Translation Of The Original Version)

    Directive 2006/42/EG relevant EC Directives: Directive 2000/14/EG Directive 2004/108/EG The following standards, in particular, were applied: EN 292 EN 294 DIN EN 61000-6-2 DIN EN 60335-1 DIN EN 60335-2-69 DIN EN 60335-2-72 ……………………………… Franck Laclie General Manager Kortrijk, 25.02.2010 TTV 1100...

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