Summary of Contents for FFD POWER SOLE 5000
- Page 1 Installation and User Manual SOLE 5000 51.2V/100AH LiFePO4 battery for solar energy storage...
- Page 2 ATTENTION: The battery could explode and/or be severely damaged if dropped or crushed. ATTENTION: Appropriate mechanical lifting equipment must be used since the Battery Module weighs 126.3 lb /57.3 kg ATTENTION: The battery may explode if exposed to open flames or other ex- treme sources of heat.
- Page 3 Statement: The information and guidance contained in this manual is related to the SOLE 5000 low level model of battery. In case of product upgrades or other reasons, this document will be adjusted accordingly. Unless otherwise agreed, this document is intended to be used only as a guide, and all statements, information and advice in the documentation shall not constitute any express or implied action in contradiction to local regulations or standards.
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Page 4: Battery Operation
The System Design System Design is the process of defining the architecture, components, modules, interfaces and load data for a system to satisfy specified requirements. For a solar energy system, these components are the PV modules, inverter/charge controller & batteries, as well as the different interfaces of those components. -
Page 5: Product Overview
Information in this Manual About this Manual This manual relates only to the FFD SOLE 5000 Stackable Battery Module. Only trained and quali- fied installers should install, repair or charge these Battery Modules. This manual should be reviewed in its entirety for proper storage, installation and operation of the Battery Module. -
Page 6: Battery Overview
BATTERY OVERVIEW： INFORMATION provides tips that are valuable for optimum installation and operation of the product. Cable Cover Setting Screen Power button SOC LED Removable cable installation handle Fixed handle Removable connector cover Wall bracket... - Page 7 FFD Module SOLE 5000 Battery Module shall be made only by qualified personnel. When installed and operated in accordance with this manual, the FFD Module SOLE 5000 Battery Module will perform in a safe and reliable manner in accordance with the battery operating specifications.
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Page 8: General Preparation
General preparation Before Installation: Ensure that all the modules are turned OFF. Battery installation location should be at least 20m away from sources of heat, sparks or other sources of extreme temper- ature. Battery connecting cables shall be as short as possible to prevent excessive voltage drops. Batteries with different capacity, different type/model or design or from different manufacturers shall not be connected together. - Page 9 STACKABLE INSTALLATION INFORMATION The stack configuration shall be concluded by interlocking the modules by using the Stopper/ Retainer plate as shown below: Step 1> Install the removable handle on the lower battery module ,Position the lower battery module on the selected in- stallation position Step2 >...
- Page 10 STORAGE & PRE-OPERATIONAL PROCEDURES 1.1 Storage - Transportation – Removing / Relocation of Batteries This Battery is considered DANGEROUS GOODS by the United Nations and must be treated accordingly. Each box comes from the factory with the below labels: This battery can only be transported and stored with the original approved carton box, Certified as per UN CLASS 9 Y80.
- Page 11 1.2 Module Unpacking and Handling The battery is always delivered in WALL mode and it is therefore necessary for the installer to make sim- ple changes to install the STACK kit. Below are the installation phases. The battery must be lifted by four persons, using the four handles. Two handles are built in and the other two are provided as temporary handles to be used as shown below.
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Page 12: Package Information And System Configuration List
. If battery is damaged and/or components missing, contact your local FFD POWER representative 1.3 Wall Mount or Stack Mount Configuration NOTE: The FFD Module SOLE 5000 Battery Module ships as standard in the wall mount configuration 1.3.1 Battery Dimensions (Wall Bracket) - Page 13 The Battery Module weighs 126.3 lb /57.3 kg and must be installed with the help of a mechanical lift, and/or with at least two people equipped with suitable suction The Bracket must be installed on a flat and vertical wall. The steel bracket must be flush to the wall without any empty spaces between the wall surface and the back side of the bracket.
- Page 14 Step 3: Install the battery by fitting the back bracket of the module with the wall bracket interlocking. This operation must be conducted with a mechanical lifting device and/or with at least two specialized installers. Make sure the Battery Mod- ule is stable and properly locked into the upper interlocking plug.
- Page 15 Step 2A: In case of multiple module installation, make sure to respect the distance between the modules and the ceiling. 25CM 25CM 25CM 25CM 25CM Step 3: Install the battery by fitting the back bracket of the module with the wall bracket interlocking. This operation must be conducted with a mechanical lifting device and/or with at least two specialized installers.
- Page 16 As previously stated in this manual, the SOLE 5000 Battery Module comes as standard in wall mount configuration. To install in the Stackable configuration 1.
- Page 17 1.4 Battery Terminal Function Definition INTERFACE NAME FUNCTION POSITIVE (+) Quick connector POSITIVE (+) Quick connector NEGATIVE (-) Quick connector NEGATIVE (-) Quick connector RS485-B COMMUNICATION PORT RS485 PARALLEL COMMUNICATION PORT CAN RS232 COMMUNICATION PORT RS232 RS485-A COMMUNICATION PORT RS485 COMMUNICATION PORT CAN DIP SWITCH DIP SWITCH Address HUB 6 PINS...
- Page 18 , when all the 3 pilot lights turn on, then they turn off together . If the red color light (Alarm) remains on , there is a fault, and you should not attempt any further operation of the battery but contact FFD POWER Module support at ser- vice@ffdtec.com .
- Page 19 2.1 Product Introduction The FFD Module SOLE 5000 Battery Modules can be used as an on-grid or off-grid energy storage system. It is not rec- ommended to use this product for any purpose other than the intended purpose as described in this document.
- Page 20 For safety reasons, the installer must have a thorough understanding of the contents of this man- ual before installing the product . FFD POWER FFD POWER TECH CO., LTD Room 308 ,Xintian Street 70 ,Xintian District ,Fuhai ,Baoan ,Shenzhen Emergency No.
- Page 21 2.1.2 Accessory List (Standard Kit SOLE 5000) The Battery Module is packed in a carton together with standard accessories. When unpacking the Battery Module, be sure to check that the Battery Module and accessories are free from damage and that the correct quantities of each compo- nent are included within the carton.
- Page 22 2.1.3 Necessary Installation Tools 2.1.4 Personal Protective Equipment +1000 Vdc Insulated Tools...
- Page 23 2.2 Low Voltage Module Wiring and Set Up 2.2.1 Battery Connections Positive Quick Isola- Negative Quick Isola- tion connector + tion connector + Attention: At this stage, after you have determined that the battery is functioning correctly, it is mandatory to switch the battery off and follow the instructions and guidance in this manual very carefully before attempting any configuration or con- nection to the Battery Module.
- Page 24 2.2.2 BATTERY CAN and Parallel Pin Out With CANBUS interface to check the battery information. The default baud rate is 500Kbps. The communication can be connected ac- cording to the requirements of different brands of Inverter. Various information of the battery can be viewed on the host computer, including battery voltage, current, temperature, SOC, SOH and abnormal cycle data, parameter settings and corresponding control operations can be performed, and the program upgrade function can be supported.
- Page 25 2.2.4 BATTERY RS 232 Communication Port With RS232 interface to check the battery information. The default baud rate is 9600bps. Various information of the battery can be viewed on the host computer, including battery voltage, current, temperature, SOC, SOH and abnormal cycle data, parameter settings and corresponding control operations can be performed, and the program upgrade function can be supported.
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Page 26: Specification
2.3.1 LOW VOLTAGE PARALLEL CONFIGURATION The DIP switch must be set as follows to allow a single Battery Module to communicate with an inverter using CAN com- munications: DIP CONFIGURATION UP TO EIGHT MODULES IN PARALLEL CAUTION: After setting the DIP switch, the Battery Module must be restarted for the DIP switch changes to take effect. - Page 27 2.4 Parallel Battery Wiring Connections ATTENTION : POWER CABLE CONNECTIONS MUST BE MADE IN STRICT ACCORDANCE WITH THE IN- STRUCTIONS IN THIS MANUAL. INCORRECT POWER CONNECTIONS CAN DAMAGE THE BATTERY MOD- ULE AND CAUSE INJURIES. Attention: Screws, Cables and Bus Bar POWER CONNECTIONS on the battery terminal block must be installed with due diligence, and the tightening of the con- nection terminal must be to 14 Nm (11.06 ft lb).
- Page 28 2.4.1 Low Voltage Single Stack Power and Data Connections (16-Modules Maximum) 2.4.1.1 Proceed with the physical installation of the desired quantity and configuration of the Battery Modules, following the installation sequences and guidelines as described 2.4.1.2 Connect the power cables as indicated below, making sure that the batteries are OFF (check the SOC cycle on the face of battery) and always measure the terminals with a multimeter to check for ZERO VOLTS.
- Page 29 Information: Connect the cables according to the installation requirements, always paying attention to minimize the length of the cables to avoid voltage drops. 2.5 Module Activation and Shutdown 2.5.1 LED Visual Indication Lights There are two sources of visual indications on the Battery Module. •...
- Page 30 Attention: Illustrations shown are for reference only. Please always refer to the physical Battery Module in front of you, and if the module has a different configu- ration to this manual, stop all activity immediately and contact your FFD POWER Module technical service representative 2.5.2 Stand Alone Battery Front Panel Control...
- Page 31 2.5.2 Stand Alone Battery Front Panel Control 2.5.2.1 Start Battery Pressing the Power Button will initiate the startup process of the battery. Press Reset button with Pin , battery begins to work , three pilot lights turn on one by one , from left to right , when all the 3 pilot lights turn on, then they turn off together . 2.5.2.2 Shut Down Battery Press and hold the Reset button with pin for 3-seconds.
- Page 32 Nominal DC Voltage Nominal Amp Hours Rated Capacity Standard Charge Current Max Charge Current Standard Discharging Current Max Discharging Current Min Voltage Max Voltage Warranty Terms Charge Current Warranty Terms Discharge Current Charging Current at Various Vdc at 77°F (25°C) Operative Ambient Temperatures Without CAN Communication Operating Efficiency...
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