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Maxcess TIDLAND Mark I Roll Saver User Manual

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TIDLAND WINDING SOLUTIONS
Tidland Roll Saver
User Manual
Mark I
Mark II
EN
Mark I and Mark II
MI 527082 1 P

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Summary of Contents for Maxcess TIDLAND Mark I Roll Saver

  • Page 1 TIDLAND WINDING SOLUTIONS Tidland Roll Saver User Manual Mark I Mark II Mark I and Mark II MI 527082 1 P...

  • Page 2: Table Of Contents

    Unit repair procedures are not covered in this document. If this product cannot be made • operational with the use of these instructions, contact Maxcess Customer Service. www.maxcessintl.com Tidland Roll Saver...

  • Page 3: Contact Us

    CONTACT US 1.800.426.1000 www.maxcessintl.com 1.360.834.2345 RECOMMENDED TOOLS Mark I Hex drive wrenches: 4, 5, 6 and 8 mm Spanner wrench for use with the Mark I adapter: Tidland Part No. 772945 (provided in adapter kits) Mark II None Also available for use with the Mark I Roll Saver: Sledge Weight (Tidland Part No. 133144) This 9kg/20 lb sledge weight is a useful tool for driving the Mark I into difficult cores –...

  • Page 4: Setup

    HYDRAULIC PUMP Setup Connect the hydraulic pump hose to the fitting on the Roll Saver body. Note: It is normal to see some movement of the hydraulic connection fitting in relation to the body. Hydraulic Connections IMPORTANT Seal all hydraulic connections with a high grade, nonhardening thread sealant. PTFE tape may also be used to seal hydraulic connections if only one layer of tape is used.

  • Page 5: Mark Ii Roll Saver

    MARK I ROLL SAVER Parts identification Pump handle Hydraulic hose Hydraulic pump Hydraulic connection Release valve Roll Saver handle Expanding leaf pressure plate M8 set screw Roll Saver body M8 button head cap screw Adapter mounting holes Nose piece Operation Mark I hand pumps can be operated in a horizontal position, or in a vertical position with head pointing downward.

  • Page 6: Mark Ii Roll Saver

    MARK II ROLL SAVER Parts identification Pump handle Hydraulic pump Pivot leaf Release valve Hydraulic connector Base plate Hydraulic ram Fixed leaf Operation Mark II hand pumps can be operated in a horizontal position, or in a vertical position with head pointing downward.
  • Page 7 MARK I AND II ROLL SAVERS Preventative Maintenance Any repair or servicing that requires dismantling the pump must be performed in a dirt-free environment by a qualified technician. Lubrication • Apply lubricant regularly to all pivot and rubbing points. • Use a good grade of No.
  • Page 8 MARK I AND II ROLL SAVERS Hydraulic Fluid Level Cylinder(s) must be fully retracted before checking the fluid level. Release all system pressure before breaking any hydraulic connection in the system. Check the hydraulic fluid level in the reservoir periodically. Use a funnel with a filter to add hydraulic fluid if needed.
  • Page 9 MARK I AND II ROLL SAVERS Draining And Flushing the Reservoir Drain, clean and replenish the reservoir with high-grade, approved Power Team hydraulic fluid yearly or more often if necessary. The frequency of fluid change will depend upon the general working conditions, severity of use and overall cleanliness and care given the pump. IMPORTANT Clean the exterior of the pump first.

  • Page 10: Mark I Adapters

    MARK I ADAPTER For adaptation to 4", 5" or 6' Cores (See page 12 for part numbers.) Before installing adapter: Disconnect the hydraulic pump from the Roll Saver body. Remove the stock nose piece and expanding leaf pressure plate components. Installing the adapter Remove the stock nose piece Remove the M8 setscrew (a) from the Roll Saver nose piece.
  • Page 11 MARK I ADAPTER Installing the adapter (continued) After removing stock leaf pressure plate and nose piece, slide the adapter onto the Roll Saver body. Align the adapter on the Roll Saver body so that the pistons, facing upward, show through the slot in the adapter.

  • Page 12: Troubleshooting

    Mark II jaws do not open Release valve open Close release valve. SPARE PARTS The metric hardware is listed here for reference. Call Maxcess for assistance with replacement parts. Description Part number Mark I Roll Saver 700042 M8 X 1.25 X 8 LG – Setscrew Knurl Cup –...

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Tidland mark ii roll saver

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