DeLuxe Stitcher 26D Operation And Maintenance Manual

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26D Stitcher Head

DUPLO EDITION

OPERATION AND MAINTENANCE MANUAL

Crown Size: 1/2" (12.7mm)

Capacity: 2 sheets to 1/4" (6.4 mm)

Before using this Stitcher Head, all operators must study this manual and follow the

safety warnings and instructions. Keep these instructions with the 26D Stitcher Head

for future reference. If you have any questions, contact your local DeLuxe Stitcher

Graphic Arts Representative or Distributor.

UXE

solving your wire stitching needs for 125 years...

(make/model of machine)

2601DDPHD251/2

Wire Size: 25 Ga. Round

TITCHER

C O M P A N Y

I N C .

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Summary of Contents for DeLuxe Stitcher 26D

Page 1 Capacity: 2 sheets to 1/4” (6.4 mm) Before using this Stitcher Head, all operators must study this manual and follow the safety warnings and instructions. Keep these instructions with the 26D Stitcher Head for future reference. If you have any questions, contact your local DeLuxe Stitcher...
Page 2 W A R N I N G ! 26D Stitcher Head Machine operators and others in the work area should always wear safety glasses to prevent serious eye injury from fasteners and flying debris when loading, operating, or unloading this machine.
Page 3: Table Of Contents
Table of Contents Specifications ...................... 4 Installation ......................6 Pre-Inspection ................. 6 Inspection ..................6 Mounting ..................7 Operation ......................8 Wire Threading ................8 Wire Straightening ................9 Adjustments and Settings ............... 10 Maintenance ......................12 Lubrication ..................12 Cleaning ..................
Page 4: Specifications
Specifications Weight Shipping Weight ....7 lbs (3.2 kg) Physical Dimensions Height ....10-3/4 ” (26.3 cm) Width .
Page 5 Dimensions APPROX. 7.44 188.9 APPROX. 7.06 179.3 3.28 83.3 .19 4.8 ADJUSTMENT .248 6.3 TOP OF STROKE APPROX. 13.27 336.9 .25 6.4 2.00 50.8 STROKE BOTTOM OF STROKE 4.36 110.7 SET FOR "0" 1.38 34.9 THICKNESS 8.88 225.6 1.75 44.5 2.45 62.1 2.83 72 .59 15.1...
Page 6: Installation
Installation Pre-Inspection Carefully inspect the condition of the shipping container before unpacking your 26D Stitcher Head. If the container is broken or damaged and there is evidence that the stitcher head may be damaged, immediately notify the carrier who delivered the head and the DeLuxe Stitcher Graphic Arts Representative from whom the 26D Stitcher Head was purchased.
Page 7: Mounting
Mounting The quality and quantity of work that can be produced by the DeLuxe Stitcher Company Heads is dependent upon the operator making the various operating adjustments as accurately as possible. The following illustrated instructions are provided so that the operator will clearly understand how to make the various required operating adjustments.
Page 8: Operation
Operation Wire Threading (Figures 3 & 4) 1. Disengage the Swivel Operating Spring (2155A) 2133DPAA and remove the Swivel (9038M) from the stitcher head. CAAA9074A2 9103 2. Pass the wire from the Spool over the Wire Guide Spring Assembly (2133DPAA), between the Guide Spring Studs and under the flanges of the 9065B Wire Straightener Rollers (9103) on the Wire Guide...
Page 9: Wire Straightening
In order to ensure the stitches are loaded, driven and clinched properly in addition to ensuring continuous operation of the 26D style heads, it is important that the wire enters the Swivel (9038M) in straight vertical line. Wire straightness is the single biggest factor for ensuring good stitches and stitcher head reliability.
Page 10: Adjustments And Settings
Adjusting the Length of the Left Leg (Figure 6) Once the 26D style Stitcher Head has been threaded CAAA9074A2 and the wire straightness has been obtained, it is time to begin stitching. Activate the stitcher machine to load one piece of wire in the Swivel (9038M). Even...
Page 11 of the Face Plate. Raising the Face Plate draws more wire from the Wire Spool and increases the length of each staple leg. To shorten the staple legs or draw less wire from the Wire Spool, lower the Face Plate slightly by tapping the top edge of the Face Plate. After the adjustments have been made, tighten the Face Plate Locating Screw.
Page 12: Maintenance
Maintenance Your 26D Stitcher Head has been fully lubricated at the factory, but to insure continuous superior operation and a longer life of the head, the operator should be sure that the heads are lubricated regularly and carefully maintained.
Page 13: Cleaning
Figure 9 - Lubrication and Cleaning Cleaning ( Figure 9) In addition to proper lubrication, routine cleaning is important for the maintenance of your 26D Head. The entire Head should be torn down and rebuilt every three months and the following areas should be cleaned once a month: •...
Page 14: How To Order Spare Parts
Ordering Spare Parts In time, you will need to replace some parts in your 26D style Stitcher Head. When this happens, first locate the needed part in one of the following diagrams. Then locate the DeLuxe/Bostitch part number and contact your Graphic Arts Representative to order the part by the part number, description and quantity.
Page 15 new Wire Cutters into the cutter holder in the Face Plate, with the tongue of the upper Cutter facing the 9056 (3) Face Plate and the tongue of the lower cutter facing 9049 the Wire Cutter Operating Slide. Before tightening UA2305.2 (3) the Face Plate Clip Screws and the Solid Face Plate Clip Screw, make sure that each Cutter has slipped...
Page 16 Insert the new driver and reassemble in the reverse order. (See Figure 15 for reference.) Disassembling the Stitcher Head (Figure 15) 9024 Remove the 26D style Stitcher Head from the 2182 stitcher machine. On 2601DDPHD series heads, loosen the Bonnet Clamp Eccentric Handle (9003A)
Page 17 CAAA9074A2 9025B 2607 2608 2606 2627A 9012M 9075 9013CA-25 9056 (3) UA2305.2 (3) 9034 9058 0084 9022 2146MA 9037 2154 2151A 9032 2152 9038M 9036A 2147 9048 (2) 2155A Figure 15 - Disassembling the Head Assembly Link (2627A) will be free to slide out of the top of the Bonnet now as well as the Bender Bar Assembly (9013CA-25).
Page 18 the Lever Assembly from the Bonnet. Any of these assemblies can now be taken apart for cleaning or repair. The Bonnet itself can also be cleaned or checked for damage. Most common wear parts can be exchanged while the Head is still assembled though.
Page 19: Troubleshooting
Troubleshooting (Figure 16) The quality and quantity of work that can be produced with the 26D Stitcher Head is dependent upon the operator making all adjustments as accurately as possible and carefully maintaining the head. The cause of staple imperfections usually can be traced to inaccurate settings or normal wear of moving parts.
Page 20 problem: Partially Formed Stitches solution: Replace the worn Driver Bar Latch (9014EA) or Driver Bar (9012M). The Grip Spring (9915) in the Grip Spring Housing (9914) could be worn or broken, replace it. (See Fig. 13 instructions) problem: Stitch in Pieces or Right or Left Leg Sheared Off solution: Clean and lubricate Swivel (9038M).
Page 21: Appendices
The 26D Stitcher Head (Figure 18)
Page 23 Bonnet Sub-Assembly - “D” Style (Figure 17) 9075 UA2305.2 (3) 2601M 9056 (3) 9003A 9058 9110 9002 0084 2180 UA3812.4 2148BA 9109 2151A 9032 2154 9037 2156 9171 2157 9030 (2) 2152 UA3806.1 9050 9051 9042 9049 9079 (2) 2155A 9081 (2) 2147 2148A...
Page 24 Face Plate Assembly (Figure 19) 2146MA 9066 9103B (2) 9124 (4) 9068 9065B 9070 9129B (2) 9069 9067 9103 9098 9130 9134 9048 (2)
Page 25 Driving Slide Assembly - “D” Style (Figure 20) CAAA9074A2 (For exploded view,see page 30) 9025B 2607 2606 9022 2608 2602B 2627A 9028 2626B 2144...
Page 26 CAAA9013Z2 Bender Bar Assembly (Full) (Figure 21) CA9012M CA9115 CA9113A CA9112A CAA9026 CA168 CT413A UB2111.2 CA9029 CB371K CAA9013U CA9024A CAA9013J CA9015D CA173...
Page 27 Wire Guide Bracket and Spring (Figure 22) G20297 G20292 G20293 G20293B 2133DPAA G20287 2133DPA G20298 9070 9069 9067 090330 CAAA9074A2 9076 9065B 9068 850699 (2) 9103 (2) 9066B 9123 (2) 9097...
Page 28 Clincher Plate Assemblies (Figure 23) 9083A 9088 9086JA G50710 9093A...
Page 29 NOTES:...
Page 30 NOTES:...
Page 31: Part Number / Description Cross Reference
Driving Slide Plunger 9033 Dowel Pin 2145 Supporter Guide Plate Screw 9035 Supporter Spring Lever Roll 2146MA Face Plate 1/2 w/Adjuster Slot (26D) 9036A Supporter Spring Lever Assembly 2147 Swivel Holder (26D) 9037 Supporter Spring Lever Bushing 2148A Swivel Holder Clamp...
Page 32 Part Number / Description Cross-Reference 9103B Wire Straightener Roller-Grooved CAAA9074A2 Wire Guide Spring Bracket Assy 9109 Bonnet Alignment Screw G20287 Wire Oiler Felt Spring 9110 Bonnet Screw Binder G20292 Wire Oil Felt, Washer 9112 Bender Bar Friction Plug G20293 Wire Oiler Felt 9113B Bender Bar Friction Spring G20293B...
Page 35: Warranty
This warranty is in lieu of all other express warranties. Any warranty of merchantability or fitness for a particular purpose is limited to the duration of this warranty. DeLuxe Stitcher shall not be liable for any incidental or consequential damages.
Page 36 TITCHER ® C O M P A N Y I N C . Stitching & Bindery Products 3747 Acorn Lane • Franklin Park • Illinois 60131 Phone: 847-455-4400 • 800-634-0810 Fax: 847-455-4900 • 800-417-9251 http://www.deluxestitcher.com DBS26DDP-1108...

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Duplo edition 2601ddphd251/2

DeLuxe Stitcher 26D Operation And Maintenance Manual

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