PALAZZANI RAGNO TSJ 30.1 Operation And Safety Manual

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RAGNO TSJ 30.1

(TSJ 98 for US/Canada)

OPERATIONS AND SAFETY MANUAL

RAGNO

SERIAL NUMBER

YEAR OF PRODUCTION

MANUAL N°

PALIFT - DIVISION

Original instructions

Palazzani Industrie SpA

Via del Pavione, 25050 Paderno Franciacorta (BS) - Italy

Tel. 0039 030 6857073 - Fax 0039 030657079

info@palazzani.it - www.palazzani.it

TSJ 30.1 / C

PT 4664

2021

NM 935

Table of Contents

Summary of Contents for PALAZZANI RAGNO TSJ 30.1

Page 1 PALIFT - DIVISION RAGNO TSJ 30.1 (TSJ 98 for US/Canada) OPERATIONS AND SAFETY MANUAL Original instructions RAGNO TSJ 30.1 / C SERIAL NUMBER PT 4664 YEAR OF PRODUCTION 2021 MANUAL N° NM 935 Palazzani Industrie SpA Via del Pavione, 25050 Paderno Franciacorta (BS) - Italy Tel.
Page 2 This manual contains all the information necessary for the operators for the normal and planned use of Palazzani products. The content of this manual is purely technical and owned by Palazzani Industrie SpA. Any part of this manual may be translated into another language and/or adapted and/or reproduced in another form and/or through any mechanical, electronic, photocopying, recording, etc.
Page 3 Careful attention to follow the instructions and the reading of this manual in every part is strictly necessary. You are also invited to contact Palazzani Industrie or a local Dealer directly for spare parts enquiry, suggestions on any special equipment choice or, simply, for any indica- tion regarding the ordered machine.
Page 4 C) Instruction manuals drawn up by the respective Manufacturers for the main commer- cial systems purchased by the Manufacturer and integrated on the machine. Warranty The guarantee of Palazzani Industrie S.p.A. covers defects in materials and workmanship. • DURATION OF THE WARRANTY: the warranty covers all repairs of Products car- ried out within the time limits provided for in the sales contract.
Page 5 Palazzani Industrie. Some symbols are used in the manual to draw the reader’s attention and highlight some particularly important aspects of the discussion.
Page 6: Table Of Contents
2.8.9. Risk of heating / burning 2.8.10. Risks due to movement 2.8.11. Risks for the exposed persons 2.9. ADDITIONAL WARNINGS 2.10. OPERATOR’S PROTECTIVE EQUIPMENT 2.11. ENVIRONMENTAL CONDITIONS 2.11.1. Operating environment 2.11.2. Conditions of storage Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 7 ANNUAL MAINTENANCE 5.8. FOUR YEAR MAINTENANCE 5.9. EXTRAORDINARY MAINTENANCE 5.10. CHECK OF HYDRAULIC CIRCUIT 5.11. GENERAL ELECTRIC SYSTEM AND BATTERY RECHARGER CHECK 5.12. CHAIN CHECK 5.13. SAFETY DEVICES CHECK Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 8 PLATFORM ASSIGMENT AND DEMOLITION 6.1. ASSIGMENT 6.2. DEMOLITION 6.2.1. WASTE MATERIAL DISPOSAL 6.2.2. INDICATIONS FOR SPECIAL WASTE 6.2.3. DEMOLITION 6.3. CONTROL REGISTER 6.3.1. Storage instructions 6.3.2. Instructions for ﬁ lling Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 9: General Characteristics
DIRECTIVE AND RULES 2006/42/CE Directive indicates the conditions to deliver the machine in EU market. The machine supplied by Palazzani Industrie is a machine complying one of the ma- chines category listed in the Directive attachment IV. To comply with the conformity of the machine to the Directive dispositions, Palazza- ni fulﬁ...
Page 10: Life Cycles
In case the machine is needed for special works, or to be used in different conditions in respect to point 1.1, a written approval as authorization by Palazzani Industrie is requi- red. If there is a need to alter the effect of the stability, strength and performance of the platform, written approval by Palazzani Industrie is required.
Page 11: Dimensions And Performances
Jib lowering 55 sec. Right-left turning (1 turn) 180 sec. Transfer speed: 32ft 9.7in (10 m) slow 70 sec. 32ft 9.7in (10 m) fast 25 sec. OM1202_US Pag. 3 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 12 Times are considered with empty cage, worm oil and max joystick activation. A 10% tolerance on this value is acceptable. Times and dimensions are indicative and Palazzani SpA may change the value for internal causes. Main mechanic components Tracks type: MESSERSI’...
Page 13 In compliance with UE regulation 2016/1628 of the European parliament and of the council. Acceptance tests Before shipment, the machine was tested in accordance with the provisions of the cur- rent EN 280: 2015 standard. OM1202_US Pag. 5 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 14: Dimensions
1.7. DIMENSIONS fi g 1.1 OM1202_US Pag. 6 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 15 1.2 Max loading on a stabiliser 6393lb (KN 29 ) OM1202_US Pag. 7 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 16: Working Area
1.8. WORKING AREA fi g 1.3 OM1202_US Pag. 8 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 17 1.3a OM1202_US Pag. 9 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 18 1.4 OM1202_US Pag. 10 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 19: Main Groups Of The Platform
1) Stabilizers 6) telescopic boom extension 2) chassis 7) jib 3) tracks or wheels 8) cage 4) main electrical box 9) cage control panel 5) turret OM1202_US Pag. 11 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 20: Safety Precautions
This manual has to be read totally, as well as all attachment which are part of the ma- nual. In case of any doubt on the correct instructions understanding, contact the manu- facturer PALAZZANI INDUSTRIE S.p.A. to get the needed explanations. ALL PERSONS OPERATING WITH THE MACHINE MUST READ THE INFORMATION IN THIS MANUAL CAREFULLY AND UN- DERSTAND, IN PARTICULAR THE SAFETY INSTRUCTIONS LI- STED IN THIS CHAPTER.
Page 21: Operator Training And Knowledge
• Read, understand, and study the Operation and Safety Manual in its entirety before operating the machine. For clariﬁ cation, questions, or additional information regar- ding any portions of this manual, contact Palazzani Industrie S.p.A. • Only personnel who have received proper training regarding the inspection, appli- cation and operation of MEWPs (including recognition and avoiding hazards asso- ciated with their operation) shall be authorized to operate a MEWP.
Page 22: Machine Inspection
• Check the machine for modiﬁ cations to original components. Ensure that any modi- ﬁ cations have been approved by Palazzani Industrie. • Avoid accumulation of debris on platform ﬂ oor. Keep mud, oil, grease, and other slippery substances away from footwear and platform ﬂ oor.
Page 23 During the operations, the operator hands must be free from other and dan- gerous objects, to be reactive in case of need. For this reason, during the machine use smoke is not allowed OM2016_US Pag. 14 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 24: Intended Use
DANGER Never go in or out the cage when it is in aerial position or extended. Enter the cage only when it is in parking position. OM2016_US Pag. 15 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 25 Inform the technical responsible in case of noise, vibrations or anoma- lous machine behaviours. DANGER Never use the platform as an elevator or to handle persons to different ﬂ o- ors. OM2016_US Pag. 16 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 26: Electrocution Hazards
OM2016_US Pag. 17 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 27 For special applications that need the connection to the ground, use the screw on the chas- sis (Fig. 2.5). Fig. 2.5 NOTE Depending on the country , it is owner’s responsibility to company with dif- ferent local safety regulations. OM2016_US Pag. 18 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 28: Trip And Fall Hazards
Keep oil, mud, and slippery substances away from the platform ﬂ oor. OM2016_US Pag. 19 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 29 Unused tools in the cage must be laid on the cage ﬂ oor, or stowed in special pockets ﬁ xed to the cage sides. Fig. 2.8 OM2016_US Pag. 20 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 30: Crushing And Collision Hazards
Pay attention to stopping distances at all driving speeds. When moving the platform at high speed, gradually decrease the speed before stopping. Do not use high speed drive in restricted or close quarters or when driving in reverse. OM2016_US Pag. 21 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 31 MEWP’s presence. Disconnect power to overhead cranes. Warn personnel not to work, stand, or walk under a raised boom or platform. Position barricades on ﬂ oor if necessary. OM2016_US Pag. 22 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 32: Tipping Hazards
Never exceed the maximum platform capacity as speciﬁ ed on the platform. Keep all loads within the conﬁ nes of the platform, unless authorized by Palazzani Industrie. Keep the chassis and outriggers of the machine at a minimum of 2 ft. (0.6m) from ho- les, bumps, dropoffs, obstructions, debris, concealed holes, and other potential hazards at the ground level.
Page 33 Moderate gale ded to walk against the wind. Twigs broken from trees. Cars veer 39-46 17.2-20.7 Fresh gale on road. 47-54 20.8-24.4 Strong gale Light structure damage. OM2016_US Pag. 24 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 34 EXCEED SPECIFICATIONS SHOWN IN FIGURE 1-2 BEAUFORT SCALE. DANGER Do not place ﬂ ags or large stripes on the aerial cage, which increase the surface exposed to the wind. OM2016_US Pag. 25 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 35: Improper Use
The use of the platform as a crane is for- Fig. 2.10 bidden, if not expressly indicated by the manufacturer. DANGER Do not modify the electro hydraulic plant or the regulations to get higher performances. OM2016_US Pag. 26 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 36: Towing, Lifting, And Hauling
DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks. Wear gloves to help protect hands from spraying ﬂ uid. OM2016_US Pag. 27 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 37 Use only replacement parts or components that are approved by Palazzani Industrie. To be considered approved, replacement parts or components must be identical or equivalent to original parts or components. Never attempt to move heavy parts without the aid of a mechanical device. Do not al- low heavy objects to rest in an unstable position.
Page 38: Battery Hazards
Charge batteries only in a well ventilated area. Avoid overﬁ lling the battery ﬂ uid level. Add distilled water to batteries only after the batteries are fully. OM2016_US Pag. 29 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 39: Other Safety Precautions
• When the platform is stabilized on a garage slope, it is advisable to place wooden boards under the lower legs, avoiding any sliding possibility; make sure that the machine does not slip and operate oblique or upward. OM2016_US Pag. 30 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 40: Handling Without Cage (For Models Tsj - Xtj - Tz)
Finally screw in the safety rivets. With the basket removed, no movement of the arm is functional. OM2016_US Pag. 31 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 41: Additional Risks, Precautions, Warnings
2.8.3. Residual risks during maintenance During the machine maintenance, pay attention to avoid the risk to injure: • arms (abrasion on mechanical parts), OM2016_US Pag. 32 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 42: Explosive Atmosphere
Ensure the operational areas, transit areas and emergency exits to be free from obstacles and to fulﬁ l the compliance requirements. OM2016_US Pag. 33 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 43: Circuits Failure
During the machine use and maintenance, fence all the working area exposing eventual- ly prohibiting plates STOP Keep exposed persons at a safety distance from the dangerous areas OM2016_US Pag. 34 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 44: Additional Warnings
Ensure that all personnel is aware of the residual risks arising from the use of the machine. OM2016_US Pag. 35 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 45: Operator's Protective Equipment
PPE in accordance with the needs of the environment in which the ma- chine operates. Depending on the country , it is owner’s responsibility to comply with different local safety regulations. OM2016_US Pag. 36 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 46 If headphones are used, the operator must pay even more attention as one of the senses of perception of danger (hearing) fails. Please observe the surrounding environment, since visual perception must compensate the hearing loss. OM2016_US Pag. 37 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 47: Environmental Conditions
Protect the ground control panel from rain and snow. When the cage con- trols are not used, especially in rainy days, keep the protective cover clo- sed. OM2016_US Pag. 38 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 48: Conditions Of Storage
/ storage at ﬁ rst use check all the safety devices listed in chapter 5. DANGER It’s not recommended a long storage time of the machine near the marine zone. OM2016_US Pag. 39 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 49: Transport (Models Xtj, Tsj, Tz)
Fig. 2.12 Fig. 2.12a OM2016_US Pag. 40 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 50 3. WARNING When transporting the machine on the truck, it is forbidden to place the jib / arm on any type of support. If necessary, it is advisable to contact Palazzani Industrie S.p.A. Fig. 2.13a Fig. 2.13 Fig. 2.13b Fig.
Page 51 Strictly follow the indications and warning here below to grant stabi- lity and to avoid any risk related to the machine handling. Fig. 2.14 Fig. 2.14a OM2016_US Pag. 42 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 52: Transport (Model Tzx)
WARNING When transporting the machine on the truck, it is forbidden to place the jib / arm on any type of support. If necessary, it is advisable to contact Palazzani Industrie S.p.A. OM2016_US Pag. 43 Tel. 0039 030 6857073 - Fax 0039 030657079...
Page 53 DANGER NEVER STAY UNDER THE SUSPENDED LOADS. NEVER HANDLE THE LOAD OVER PERSONNEL OPERATING IN THE WORKING SITE/FACILITY. OM2016_US Pag. 44 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 54: Normal Work Conditions
8. Not used 9. FN button 10. Type of stabilization selector 11. Rapid stabilization selector 12. Emergency stop 13. Open-Close tracks 14. Alarms / max. outreach lamp OM3203_US Pag. 46 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 55: Remote / Wired Control
13. Travelling speed fast / slow (changing tracks power) 14. Travelling speed fast / slow (changing engine rpm) 15. Main switch to turn on/off the transmitter OM3203_US Pag. 47 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 56: Cage Control Panel
To activate the controls of the aerial movements from the basket, the ope- rator must press one of the two buttons located above the joysticks 6 and 11 in ﬁg 3.5. OM3203_US Pag. 48 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 57: Platform Starting Procedure
• Also on the control panel on the ground is possible to turn on the engine from the switch 10 of ﬁ g. 3.4. OM3203_US Pag. 49 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 58 ﬂ ammable vapors, gases or liquids. • Any leaks of hydraulic oil or fuel must be eliminated during schedu- led maintenance. OM3203_US Pag. 50 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 59 The machine is equipped with a monophase engine. 1. basket socket circuit breaker 2. engine circuit breaker 3. ground plug fi g 3.4a fi g 3.4 OM3203_US Pag. 51 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 60 Furthermore, the power cable must not be longer than 15m and the section must be su- itable for the load. OM3203_US Pag. 52 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 61: Platform Selfpropelling
During transfer in an area opened to trafﬁ c, it is necessary to install a “wor- king site” with skittles or barriers, to avoid collisions when the machine is not equipped with signaling devices. OM3203_US Pag. 53 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 62 To steer on the spot, move the tracks in opposite direc- tions with the same speed. Steering with one track: Palazzani Industrie does not recommended this ma- neuver as it produces an accentuated wear of the sliding parts of the tracks with possible overriding of the chain on the toothed wheel .
Page 63: Tracks Enlarging (In Models Where This Function Is Available)
Uphill and especially downhill, switch selector 14 in ﬁg. 3.2 on “Snail” for even more decisive braking and parking. OM3203_US Pag. 55 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 64: Special Function Button Fn
- closed jib - rotating the cage • at completed operation push the FN button on the control panel (part 9 Fig 3.1) to re-activate the travelling mode. OM3203_US Pag. 56 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 65 • press the FN button on the panel (Part 9 Fig. 3.1) and at the same time move the stabilizers like a normal situation (using the control proportional lever and the stabilizers joysticks which must be moved). OM3203_US Pag. 57 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 66: Leveling The Machine
(ﬁg 3.10a) and activating the radio control lever 1 in ﬁg 3.4, the machine will automatically begin to rise up to the maxi- mum permitted height without leveling. fi g 3.10a OM3203_US Pag. 58 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 67 Fig 3.9 OVERTURNING DANGER It’s forbitten to stabilize the machine with one or more stabilizers on an obstacle higher than 120 cm tall (Fig. 3.9a). Fig. 3.9a OM3203_US Pag. 59 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 68 The max slope between the two support planes of the stabilizers plates can not exceed 5°, independently from the escarpement, to avoid the machine sliding due to the limited friction resistance (Fig. 3.11). Fig 3.11 OM3203_US Pag. 60 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 69: Aerial Work
It is, however, possible to activate the control of the aerial movement also from a diffe- rent position, with the proper key (in case of maintenance, settings, training course, etc.). Fig 3.12 OM3203_US Pag. 61 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 70 From this moment it is possible to lift the stabilizers selecting the stabilisers symbol with the key Fig. 3.1 part 2 and proceding as described in the dedicated paragraph. OM3203_US Pag. 62 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 71: Working Area Automatic Limiting Device
DANGER When the red light is on do not load further weight and act the telescopic retraction for ﬁ rst until its switching off. OM3203_US Pag. 63 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 72: Load Limiting Device
INFORMATION In case the cage inclination exceeds the safety level, all machine movements stop and the emergency maneuvers described in chapt. 5 are possible. OM3203_US Pag. 64 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 73: Electric Current Generator (Optional)
SKYTALK is an industrial watertight inter-phonic which permits a perfect comunica- tion from two stations far from each other. Its constructive quality makes it an object suitable to applications in extreme atmosphe- ric environments. OM3203_US Pag. 65 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 74 OM3203_US Pag. 66 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 75: Maneuvers And Ground Control Panel
• check the operation of the load limiter by placing a load higher than the capacity and check the ﬂ ashing red light, the acoustic signal and the stop of all the maneu- vers of the arms. OM3203_US Pag. 67 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 76: Special Directions
• do not control the machine staying closed to the tracks, take the sufﬁ cient safety distance Lighting For night working or in few lighted sites, use the electric socket on the cage to light a lamp. OM3203_US Pag. 68 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 77: Display Touch Screen
Fig 3.16 If the platform is working with the boom, the display shows the screen of Fig. 3.17. OM3203_US Pag. 69 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 78 The button in the lower right corner pos. 11 Fig. 3.17 opens the main index of the system (Fig. 3.18) where you will ﬁ nd four different areas: Test Diagnostic Alarms Preferences Calibrations OM3203_US Pag. 70 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 79 On the lower right corner, are showed the working hours of the machine. The screen of Fig. 3.19 is showed when there is a failure on the machine. In this case call a technician to solve the problem. OM3203_US Pag. 71 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 80 Fig 3.19 OM3203_US Pag. 72 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 81: Emergency Conditions
DON’T TOUCH THE PLATFORM, ALSO FOR PERSONS AT GROUND THERE IS A SERIOUS ELECTROCUTION HAZARD OM4044_US Pag. 73 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 82 With the close tap, the maneuvers: basket rotation, automatic leveling, jib opening and closing will be impossible. For all the other movements, follow the instructions in this chapter. OM4044_US Pag. 74 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 83 The electric pump should only be used for emergency recovery operations. OM4044_US Pag. 75 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 84: Persons Recovery From The Cage In Emergency
THE LOGITUDINAL AXE OF THE MACHINE (Fig. 4.2a). Follow the procedure of the turntable rotation showed in the next step. Fig 4.2a WARNING During the emergency recovery, the basket leveling system is disabled. OM4044_US Pag. 76 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 85 Following the istructions to recover the basket: remove the protections of the boxes described above remove the safety lock from EV9, and insert them manually (Fig. 4.3) Fig. 4.3 Fig. 4.2 OM4044_US Pag. 77 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 86 EV26A or EV26B depending on the desired direction of the movement (Fig.4.4). Every electrovalve works for one direction only, so if the maneuver doesn’t work, be sure to press the right side. OM4044_US Pag. 78 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 87 Manual attached to the machine and the valves must be unlocked and re-sealed before putting the equipment back into operation. Unjustiﬁ ed tampering with these valves voids the manufacturer’s responsibility OM4044_US Pag. 79 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 88 In order to recover the cage using the manual pump you need to close completely the tap indicated in picture 4.4 and follow all the instructions of the previous paragraph (Anomaly in the electric plant). Fig. 4.7 OM4044_US Pag. 80 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 89: Stabilizers Recovery
EV11, EV12, EV13 ed EV14, one at a time until they are completely recovered (Fig. 4.9). Fig. 4.8 EV14 EV13 EV12 EV11 Fig. 4.9 OM4044_US Pag. 81 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 90: Travelling
(2°) all the stabilizers are on the ground with a good pressure there are no system alarms on the display. OM4044_US Pag. 82 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 91 A lot of checks can be made from the touch screen display on boards. For further informations about that, check the manual part regarding the display. OM4044_US Pag. 83 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 92: Maintenance And Check-Up
- do not make any changes to the machine (larger basket, longer hand extension, more powerful motor, higher working speed, etc.) as even in this case, whoever does so becomes the manufacturer with all the resulting responsibilities. OM5055_US Pag. 84 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 93: Hydraulic Oil Features
The characteristics of the oils to be used are: Hydraulic system ISO - VG 46 Gearbox and axles ISO - VG 11,0 ÷ 13,5 OM5055_US Pag. 85 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 94: Daily Check
- the buzzer in the turret will emit an acoustic warning - the main boom extension and the lifting are blocked WARNING Consult the paragraoh 5.11 before proceeding to recharge the batteries OM5055_US Pag. 86 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 95 OM5055_US Pag. 87 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 96 It is recommended not to start the machine before checking that the control devices are functioning. If the machine is used rarely, the check must be done before the machine is started. OM5055_US Pag. 88 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 97: Weekly Check
Inform the responsible personnel about any failure encountered. After any intervention check all the machine emergency functions. OM5055_US Pag. 89 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 98: Quarterly Check
Put the tracks (or wheels) under tension using the greasing pump (see previous chapter) Using a dynamometrical wrench, check the bolts of the slewing (see the following table) OM5055_US Pag. 90 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 99 Check the functioning of the microswitches (stabilizer pins, turret stabilization joints, arm at rest) OM5055_US Pag. 91 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 100 After any intervention check all the machine emergency functions. WARNING! If during the check, the outreach is more than the value of the chapter 1, do not use the equipment and contact Palazzani Industrie. OM5055_US Pag. 92 Tel. 0039 030 6857073 - Fax 0039 030657079...
Page 101: Six Month Maintenance
After any intervention check all the machine emergency functions. WARNING! Notify the manager of any anomalies found. OM5055_US Pag. 93 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 102: Annual Maintenance
ﬁ lters if not done previously following the producer’s recommendations replace the ﬂ exible damaged pipes. After any intervention check all the machine emergency functions. OM5055_US Pag. 94 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 103: Four Year Maintenance
The operator must inform and the maintenance operator must provide for lubrication, reﬁ llments, replacements etc. After any intervention check all the machine emergency functions. WARNING! Inform the responsible personnel of any problem encountered. OM5055_US Pag. 95 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 104: Extraordinary Maintenance
After any intervention check all the machine emergency functions. OM5055_US Pag. 96 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 105 PONTIAX FZG 85W/90 HYDRAULIC OIL TANK Lubricant BP ENERGOL HLP – HM 46 TRACKS TENSIONER Lubricant AUTO GREASE MP TRACKS MOTORS (OR WHEELS) Lubricant PONTIAX FZG 85W/90 OM5055_US Pag. 97 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 106: Check Of Hydraulic Circuit
1/4 of an hour, 1 mm after 1 hour Oil leaks: Maximum allowed is few on the stems and on the spiral pipes. After any intervention check all the machine emergency functions. OM5055_US Pag. 98 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 107: General Electric System And Battery Recharger Check
We have seen in the previous pages the need to periodically check the correct functioning of safety devices, many of which are of an electrical nature, also simulating maneuvering errors. OM5055_US Pag. 99 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 108 After any intervention check all the machine emergency functions. N.B. The access to the inside of the electric plant wrappings is recommended to be executed by instructed personnel only. OM5055_US Pag. 100 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 109: Chain Check
In these cases, to give greater protection to the chain, after having lubricated with relatively light oil, it is possible to spread over the entire surface highly adhesive grease with water-repellent characteristics. OM5055_US Pag. 101 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 110 If you encounter locked joints, the chain must be replaced. Fig. 5.10 OM5055_US Pag. 102 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 111 After four years the chains must be dismantled and inspected in the attacks on the arm and in areas not normally accessible and, if damaged, replaced. After any intervention check all the machine emergency functions. OM5055_US Pag. 103 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 112: Safety Devices Check
- n°4 limit switch support stabilizer on the ground (Fig. 12 - A) - n°4 narrow / wide stabilizer position limit switch (Fig. 12 - B) - n°4 limit switch stabilizer pins (Fig. 12-C) Fig. 5.12 OM5055_US Pag. 104 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 113 The head of the microswitch must be free when the pin is in, and it must be pressed when the pin is out. Fig. 5.13 Fig. 5.14 Fig. 5.15A Fig. 5.15B OM5055_US Pag. 105 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 114 Fig. 5.17. Carefully check the integrity of the connecting shaft between the encoder and the rotation system; if there are deformations or cracks, do not use the equipment and contact Palazzani Industrie or an authorized workshop. Fig. 5.17 OM5055_US Pag.
Page 115 ﬁ rst extension. Clean the tape of any material that may prevent it from functioning properly. Fig. 5.18 WARNING: Replace the boom sensor after 10 years. OM5055_US Pag. 107 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 116 To view the test pages, press the INDEX key (Fig. 5.19) and then TEST (Fig.5.20) Fig 5.19 Fig 5.20 OM5055_US Pag. 108 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 117 To carry out the test, position the stabilizer 1 as follows and check that the two symbols on the side correspond to the following table in both conditions indicated. STABILIZER 1 ON THE GROUND STABILIZER 1 LIFTED OM5055_US Pag. 109 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 118 STABILIZER 2 WIDE STABILIZER 4 WIDE STABILIZER 2 WIDE STABILIZER 2 NARROW STABILIZER 2 NARROW STABILIZER 2 WIDE STABILIZER 2 NARROW STABILIZER 2 NARROW OM5055_US Pag. 110 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 119 To carry out the jib limit switch test, check that in the following conditions the two symbols shown on the screen correspond to the following table. JIB RETRACT JIB EXTENDED OM5055_US Pag. 111 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 120 1) stabilize the machine perfectly ﬂ at with the help of the toric bubble placed on the chassis 2) check the two transversal angles from the video The difference betweeen the two angles can’t exceed the value indicated with “Max. diff”. OM5055_US Pag. 112 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 121 2) from the display, check the values of the sensor in the basket: both must be around the reference. The difference betweeen the two weights can’t exceed the value indicated with “Max. diff”. WARNING! Inform the responsible personnel of any problem encountered. OM5055_US Pag. 113 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 122: Platform Assigment And Demolition
WE RECALLS OBSERVANCE OF APPLICABLE LAW OF MI- NERAL OIL DISPOSAL SUPPLEMENTARY INFORMATION ADDITIONAL INFORMATION ABOUT THE DISPOSAL OF OILS CAN BE FOUND ON THE SAFETY DATA SHEET OF SUBSTAN- CES. OM6010_US Pag. 94 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 123: Indications For Special Waste
/ or recycling of the materials of which the equipment is made. OM6010_US Pag. 95 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 124: Demolition
For the operations of separation of materials and their recycling or their disposal, it is necessary to refer to the National and Regional Laws regarding the disposal of solid industrial waste and dangerous substances. OM6010_US Pag. 96 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 125 • For disassembly of parts to trade (machines and / or units) that are part of the machine provided by Palazzani Industries refer to the manufacturer’s manual . After dismatling the machine according to the previous procedure, all the various materials must be segregate with the prescribed rules of the country where the machine must be eliminated.
Page 126: Control Register
The machine contains about 0.05% by weight of non-recyclable material. 6.3. CONTROL REGISTER This control register is released by PALAZZANI INDUSTRIE S.p.A. to the user of the Ragno mentioned on the cover, in accordance with Annex I della Direttiva 2006/42 CE. 6.3.1. Storage instructions This register must be considered like a part of the Operation Manual and it must be with the machine for all its life, till the ﬁ...
Page 127 DELIVERY OF RAGNO ....TO THE FIRST OWNER Ragno model ..... serial n° ...., year of manufacture ....... has been delivered by Palazzani Industrie S.p.A., on ........to ..................................………...................... according to the contractual conditions established, with the tec functional characteri- stics speciﬁ...
Page 128 REPLACED BY THE ENGINE: Date: ........Serial n° ......Manufacturer: ................... kW: .......... rpm: ........ Cause of replacement: ............................................Responsible of the replacement The user ..................______________________________________________________________ OM6010_US Pag. 100 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 129 On: ..........Element description: ..................................................Manufacturer: ......... Supplied by: ........Cause of replacement: ....................................................................................Responsible of the replacement The user ..................______________________________________________________________ OM6010_US Pag. 101 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 130 On: ..........Element description: ..................................................Manufacturer: ......... Supplied by: ........Cause of replacement: ....................................................................................Responsible of the replacement The user ..................___________________________________________________________ OM6010_US Pag. 102 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...
Page 131 PERIODICAL CHECK-UP User is obligated to follow the check-up and maintenance program described by the operational manual of the platform. N° DATE DESCRIPTION OF THE INTERVENTION SIGNATURE OM6010_US Pag. 103 Tel. 0039 030 6857073 - Fax 0039 030657079 info@palazzani.it - www.palazzani.it...