Static Clean 4203UC Manual

Ultra-compact 24 v dc ionizer

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4203UC ULTRA-COMPACT

24 V DC IONIZER

WITH INTEGRATED REMOTE MONITOR

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Summary of Contents for Static Clean 4203UC

Page 1 4203UC ULTRA-COMPACT 24 V DC IONIZER WITH INTEGRATED REMOTE MONITOR...
Page 2: Table Of Contents
Appendix II: Remote Interface and Wiring Examples Introduction The Static Clean 4203UC Ultra-Compact 24V DC Ionizer is part of a high-performance range of static eliminators from Static Clean. These products are used by leading manufacturers throughout the world to increase safety and productivity.
Page 3: Checking On Delivered Equipment
PSU or Ionizer. Safety The Static Clean 4203UC Ultra-Compact 24V DC Ionizer has been designed in accordance with the safety requirements of EN 62368-1:2014. This IEC-derived standard is harmonized under the EU Low Voltage Directive.
Page 4: Electrical Connections
The M8 connector pin numbering scheme is shown below. Note that due to the STANDBY input, this numbering scheme differs from other Static Clean products, such as the 4203 & 4103 Bars. The pin assignment and typical wire colors are given in the table below. This refers to cables supplied by Static Clean.
Page 5 Blue 0 V + GND 0 V must be connected to ground. +24 V nominal output voltage, 3 kΩ output impedance in active ATTENTION Black state. Low impedance connection to 0 V in inactive state. Output Signal 4.2. Power Supply Connections The diagram below shows the power supply connection requirements when using the 24 V DC power supply on the customer’s machinery.
Page 6: Monitoring: Led And Remote
Please read these instructions carefully before installing the Ionizer, because the electrical specifications and signaling scheme of the remote monitoring interface differ from those of other Static Clean 24 V static eliminator products (4203 & 4103 series bars). Commissioning and Operation Before turning the Ionizer on for the first time, check: The positioning and mounting of the Ionizer.
Page 7: Troubleshooting
Cleaning is the only maintenance required. Dirt around the emitters will reduce ionization effectiveness and result in unsatisfactory static neutralization performance. The frequency of cleaning will depend on the process and the environment in which the Ionizer is installed. The Ionizer should be cleaned when an ‘ATTENTION’ state is indicated by the LED, or after approximately 1 month of continuous operation, whichever occurs first.
Page 8: Accessories
Refer to installation instructions. Accessories A range of accessories to assist with installation and maintenance of the Ionizer are available from Static Clean. Please contact your local distributor to enquire regarding pricing and delivery of these items. Item Description Part No.
Page 9: Appendix I: Technical Specifications And Dimensions
Universal AC/DC power supply: 100- 4203-31101 250V AC, 24V DC output Fitted with 1.5m of cable. 2 m M8 male to M8 female 4-pin 4203-80937 extension cable for AC/DC power supply unit. Appendix I: Technical Specification and Dimensions Power Supply Input Voltage: 24 V DC nominal, 21-28 V operating range 0 V earthed...
Page 10 Remote Input ‘STANDBY’ input signal on pin 2 (white wire) Signaling Input: 0 V / 24 V nominal signal level (28 V max) Input Signaling Levels: <1 V or disconnected: Ionizer operates normally >21 V: Ionizer in STANDBY mode Input Signaling Delay: <1 s 5 kΩ...
Page 11: Appendix Ii: Remote Interface And Wiring Examples
Appendix II: Remote Interface and Wiring Examples This section describes the functioning of the remote monitoring interface in more detail and provides wiring examples for common installation types. 11.1. Remote Output Signaling Scheme The remote monitoring interface has one output signal, ATTENTION. The signaling scheme is...
Page 12 described in the following table: Condition Ionization Attention (Black, Pin 4) Ionizer powered, all OK ACTIVE (HV ON) ACTIVE (24 V) Ionizer powered, requires attention (e.g. INACTIVE (0 V) ACTIVE (HV ON) cleaning) Will sink current Overload, hardware fault, supply INACTIVE (0 V) INACTIVE (HV OFF) voltage out of range...
Page 13 11.3. Remote Input Signaling Scheme The remote interface has one input signal, STANDBY. The signaling scheme is described in the following table: Standby (White, Pin 2) Ionization ACTIVE (HV ON) Flashing Green ACTIVE (HV ON) Green / Red Flashing Low (<0.5V) INACTIVE (HV OFF) Constant Red High (+21V to +27V)
Page 14 11.5. Remote Interface Schematic The simplified schematic diagram below shows the implementation of the remote signaling input and output on the Ionizer. This is a simplified model of the electronic interface within the Ionizer. The switch in the diagram above is shown in the position corresponding to ‘Ionizer powered, all OK’. 11.6.
Page 15 11.7. Powering the Ionizer directly from a PLC digital output A typical 24 V, 0.5 A PLC output is capable of supplying the average current required by the Ionizer, and can be used to power the Ionizer directly. It is possible that over-current trips may be experienced on PLC outputs due to the pulsing of the HV supplies in the Ionizer.
Page 16 The recommended wiring scheme for controlling the Ionizer from an external switch or relay contact is shown below. When the switch or relay contact is closed, the Ionizer is in STANDBY mode. When the switch is open, the Ionizer is active. 4203UC Ultra-Compact_OI_Iss.1-EN...
Page 17 For more information and to view our full range of products, please visit www.staticclean.com Static Clean International 267 Boston Road, Suite #8 North Billerica, MA 01862 TechSales@StaticClean.com www.staticclean.com (877) STATIC3...