Summary of Contents for HSV HSV12-6050
- Page 1 Martin Hydraulic ® Screen Vibrator Go to Martin Hydraulic Screen Vibrator web page ® Operator’s Manual M3758...
- Page 2 Important MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USER’S FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN.
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Page 3: Table Of Contents
Table of Contents Section Page List of Figures ............ii List of Tables . - Page 4 List of Figures Figure Title Page Mounting Bolt Tightening Sequence ....... . . 3 Adjusting Eccentric Weights.
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Page 5: Introduction
Prefix letters: • HSV = Hydraulic Screen Vibrator Model numbers: • First two digits = Maximum speed (x 100 rpm) • Remaining digits = Maximum force output in lbs. at the maximum rpm ®... -
Page 6: Before Installing Vibrator
Before Installing Vibrator IMPORTANT The delivery service is responsible for damage occurring in transit. Martin Engineering CANNOT enter claims for damages. Contact your transportation agent for more information. 1. Inspect shipping container for damage. Report damage to delivery service immediately and fill out delivery service’s claim form. Keep any damaged goods subject to examination. -
Page 7: Installing Vibrator
Installing Vibrator IMPORTANT Mounting vibrator Read entire section before beginning work. This manual onto screen provides instructions for installations onto vibrating screens only. For other installations, call Martin Engineering or a representative. See Appendix for overall dimensions and mounting dimensions. CAUTION If installation instructions are not followed, structure and vibrator can be damaged. -
Page 8: Nut And Cap Screw Torque
Table I. Mounting Bolts and Torque Requirements* English Metric Bolt Size Dry Torque Dry Torque Bolt Size (Gr 5) (ft-lb) (kgm) 3/4 in. -10NC 7/8 in. -9NC *Torque specifications are for reference only. Contact fastener manufacturer for specific information regarding bolt torque. WARNING Before checking bolt torque on vibrator, lock out and tag out energy source. -
Page 9: After Installing Vibrator
After Installing Vibrator IMPORTANT Hydraulic Maximum supply line pressure is 2500 psi (172 bar). Vibrator Pressure Hydraulic motor is bi-directional. Minimum pressure Settings differential between hydraulic oil supply and return line is 363 psi (25 bar). IMPORTANT The factory-set pressure relief valves are adjusted to 2500 psi (172 bar) and are intended to relieve pressure from shut down and reversals. - Page 10 CAUTION Avoid dropping disconnected hydraulic pump hoses where dirt or material can get in fittings. Do not overtighten hydraulic hose fittings. If original position of fittings must be changed, end plate assembly, case, and motor assembly drive plate must be clamped together as a unit to prevent misalignment of plates.
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Page 11: Adjusting Eccentric Weights
NOTE Adjusting The percentage increments on the weight are percentages of eccentric weights the total force pounds listed on the nameplate. IMPORTANT For the most efficient operation, vibrator eccentric weights should be adjusted to the lowest force setting required to move the material. -
Page 12: Adjustable Weights Set At 50
Arrow shows direction to turn adjustable weight to increase unbalance Left Right Figure 3. Adjustable Weights Set at 50% NOTE The fixed weight is attached to the shaft. The adjustable weight rotates around the shaft. 4. See Figure 3. Rotate adjustable eccentric weight to proper setting. To produce more force, move weight to higher setting (i.e., higher number). -
Page 13: Initial Startup
Initial start up 1. If vibrator makes unusual or excessive noise, make sure mounting bolts are tight and mount welds are not damaged. WARNING Vibrator may produce loud noise during operation when mounted on structure. See OSHA 1910.95 for guidelines. If required, wear ear protection to avoid impairment or loss of hearing. -
Page 14: Troubleshooting
Troubleshooting Symptom Corrective action Gallons-per-minute flow to vibrator is less Return hose is too small. Make sure return hose is than required. one size larger than outlet motor fitting. Vibrator will not start. Restriction in line or in vibrator. Incorrect flow control settings. Unusual or excessive noise. -
Page 15: Maintenance
Clean vibrator case around grease fitting with clean shop towel. b. Insert grease gun into grease fitting. Add grease. Table III. Lubrication Schedule for Each Bearing* Model Lube g HSV12-6050 HSV18-5900 *Unless otherwise noted, lubricate every 2000 hours. ® Martin Engineering M3758-07/13... -
Page 16: Inspecting Vibrator
WARNING Inspecting Hydraulic oil under pressure can penetrate skin and result in vibrator injection poisoning. Special medical treatment is required for fluid injection injuries. If oil penetrates skin, see a doctor trained in fluid injection medicine immediately. 1. Use cardboard to inspect hoses and fittings for leaks. 2. -
Page 17: Part Numbers
Hydraulic Screen Vibrators and related equipment. Please reference part numbers when ordering parts. ® Table IV. Martin Hydraulic Screen Vibrator Model Numbers and Part Numbers Model Part No. HSV12-6050 38020 HSV18-5900 38020-60 Miscellaneous Seal Kit for Hydraulic Motor: P/N 38542. ® Viton... - Page 18 ® Martin Engineering M3758-07/13 Martin Hydraulic Screen Vibrator...
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Page 19: Hydraulic Screen Vibrator Part Numbers
Description Item 38020* 38020-60* Case 37883-AL 37833-AL-60 Shaft 38018 38018 Flange Bearing 802010 802010 Weight Fixed 807009-605F 38192 Weight Adj. Disk 808001-A — Weight Adj. 50Hz 807009-605A — Weight Adj. Disk 808001-B — Weight Cover 805003 805003 Bearing 506536 506536 Shaft Bushing 508051-MF 508051-MF... -
Page 20: Hydraulic Screen Vibrator Technical Data
Hydraulic Screen Vibrator Dimensions Model HSV12-6050 27.73 (704) 7.01 (178) 6.10 (155) 8.35 (212) 11.13 (283) 12.00 (305) 3.03 (77) 10.04 (255) 12.54 (319) HSV18-5900 27.73 (704) 7.01 (178) 6.10 (155) 8.35 (212) 11.13 (283) 12.00 (305) 3.03 (77) 8.86 (225) 12.54 (319) ®... - Page 21 Any product, process, or technology described here may be the subject of intellectual property rights reserved by Martin Engineering Company. Trademarks or service marks designated with the ® symbol are registered with the U.S. Patent and Trademark Office and may be proprietary in one or more countries or regions. Other trademarks and service marks belonging to Martin Engineering Company in the United States and/or other countries or regions may be designated with the “TM”...
- Page 22 For nearly 20 years, Martin Engineering’s Foundations™ Books have taught industry personnel to operate and maintain clean and safe belt conveyors. The Foundations™ Book, fourth edition, focuses on improving belt conveyors by controlling fugitive material. “The Practical Resource for Total Dust and Material Control,” is a 576-page hard cover volume that provides information of value to industries where the efficient handling of bulk materials is a key to productivity and profitability.
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