Summary of Contents for Würth 0900705158
- Page 1 Art - 0900705158 Art - 0900705161 USER MANUAL INSTRUCTIONS AND MAINTENANCE MANUAL HYDRAULIC SCISSORS LIFT, ON GROUND Art. No. 0900705158 Art. No. 0900705161...
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Page 2: Table Of Contents
Catalog Chapter 1 General Information Chapter 2 Structure And Working Principle Chapter 3 Installation Tools And Unpacking Chapter 4 Installation Chapter 5 Test Chapter 6 Safety Rules for Electrical Control System Chapter 7 Operation Instruction Chapter 8 Troubleshooting Chapter 9 Maintenance Chapter 10 Storage and Scrapping Chapter 11 Spare Parts... -
Page 3: Chapter 1 General Information
1 General Information 1.1 Application This lift is designed for the purpose of lifting light vehicles under 3.5 tons for vehicle test, service and cleaning。 1.2 Features ⚫ The lift features advanced design, durability, compact layout. ⚫ Surface installation and saving space. ⚫... -
Page 4: Chapter 2 Structure And Working Principle
2 Structure Layout... -
Page 6: Chapter 3 Installation Tools And Unpacking
Electrical Diagram Pic.2 Lifting： press the up button SB1,the motor will drive the gear pump to provide the oil .and then the cylinder will push the lift up.Loosen the button SB1,the lift will stop going up.If continue press the SB1 button,the lift will raising to the Max height,the lift protect by the usage by the limit switch or lowing valve Insurance procedure:Press the insurance button SB3 ,the solenoid valve combine the line YV1 and YV2,then the lift begin to go down. - Page 7 Hydraulic working principle Pic.3 Diagram of the hydraulic system Pic.4 Connect the hose as Pic.4...
- Page 8 Install tools and unpacking Please prepare the following regular tools to complete the installation and commissioning smoothly. tools Specification Iron Level meter L=400（15.7″） Chalk line 10mm （0.4″） Rotary hammer drill Hammer 1.5 kg (3 lb) Adjustable wrench 40mm（1.6″） Open-end wrench kit 11mm-23mm（0.43″-0.9″）...
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Page 9: Chapter 4 Installation
4 Installation General Installation Install the lift as the following steps The lifting machine can only be installed on the concrete floor, the minimum thickness of the ⚫ concrete slab is 200mm, and the minimum curing time is 7 days. The strength of the concrete ground should exceed 3000PSI (2.1kgf/mm ⚫... - Page 10 It is default installation, the control unit could be installed at the right side of lift as well. The ⚫ installation should be performed by qualified people Program of ditch-type installation ⚫ Base Frame Installation Layout plan: Refer to the Total width 2120mm, drawing two parallel lines (1# and 2#) on the ⚫...
- Page 11 ： ATTENTION High voltage in control desk, ground lead must be safe. ATTENTION 8L oil is needed in the first use, fill the oil and make sure the oil level is above the standard level. Install anchor bolts Wrap the oil fittings, cable connections and joints of the lift to prevent dusts from getting in ⚫...
- Page 12 the base frames should be around 30mm (1.2”)。 Remove the dust from the holes。 ⚫ Tap the bolt into the hole, insert and hit the core until the bolt fully expands ⚫ Pic.9 Adjust lever and height of platform,insert the right blots ⚫...
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Page 13: Chapter 5 Test
5 Test 5.1 Preparation before test ⚫ Lubricate the moving surface of the roller with #2 lithium lubricant. Lubricant should be applied evenly from left to right。 ⚫ Lubricate the joints of the lifts with #2 lithium lubricant。Fill tank full with Oil N32 or N46 5.2 Test step ⚫... -
Page 14: Chapter 6 Safety Rules For Electrical Control System
6 Safety Rules for Electrical Control System ⚫ Only personnel who are properly trained and have adequate knowledge and skill should undertake all electrical/electronic troubleshooting and repair。 ⚫ Do not alter or bypass protective interlocks。 ⚫ Before starting, read and observe all warning labels。 ⚫... -
Page 15: Chapter 7 Operation Instruction
7 Operation 7.1 Operation panel Operation Instruction Lifting process: Press UP button ,left right platform raising , Release the button , the platform will stop raise. .If continue press the button, the lift will raising to the limited height then stop Insurance procedure: Press the insurance button until reach to the limited height. - Page 16 7.3 Operational Procedures ⚫ Keep speed below 5km/h when driving on the platforms。 ⚫ Stop the vehicle when the platforms are between its front and rear wheels ⚫ Press UP button to lift the vehicle to 200mm~300mm from the floor ⚫...
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Page 17: Chapter 8 Troubleshooting
8 Troubleshooting Symptoms Reasons Solutions The motor does Check the molten core is Reset molten core not work. burned Voltage is not correct. Supply power correct Fuse burning. voltage. Motor is broken. Change Fuse. Change motor. The motor works, The motor rotates in the wrong Change wiring of motor to but the platforms direction. -
Page 18: Chapter 9 Maintenance
Maintenance 9.1 Daily Maintenance ⚫ Keep the lift clean. Make sure power is cut off before cleaning the lift。 ⚫ Keep the working area clean. Excessive dust in the work area will shorten the lifespan of the lift。 ⚫ Before operation, inspect and keep all the safety devices of lift in order. If any problems are found, adjust, maintain or replace the parts timely。... - Page 19 Hydraulic Oil Data #2 Lithium Lubricant Item Specifications Dropping point ℃ Conical degree（1/10mm） Erosion （T2 Copper Plate， 100 ℃， 24h） No Change Copper Screening（100℃，22h）% Evaporation（100℃，22h）% Oxidizing Stability （99℃，100 h） Non-corrosibility（52℃，48） Grade 1 Foreign substance（Microscopic method）/（number/cm³） Above 10µm No more than 5000 Above 25µm No more than 3000 Above 75µm...
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Page 20: Chapter 10 Storage And Scrapping
10 Storage and Scrapping 10.1 Storage When the lift needs to be stored for a long time ⚫ Unplug from power socket ⚫ Lubricate all the parts, including all the contact surface of the rollers。 ⚫ Bleed oil from tanks。 ⚫... -
Page 21: Chapter 11 Spare Parts
11 SPARE PARTS FACTORY CODE CODE NAME QWJ632WB-10-01-00 RT1001 Scissors platform QWJ632WB-11-01-00 RT1002 Bridge table QWJ632WB-11-04-00 RT1003 Bridge support QWJ632WB-11-03 RT1004 Long support axle GB/T894.1-1986 RT1005 Shaft ring20 QWJ632W-11-02 RT1006 roller RT1007 handle... - Page 22 QWJ632W-20-00 RT1008 Upper internal shear GB/T894.1 RT1009 Shaft ring25 GB/T12613-1990 RT1010 wrapped bearing bush P28x25x25 Pivot pin QWJ632W-00-01 RT1011 connecting shaft QWJ632W-00-03 RT1012 GB/T12613-1990 RT1013 wrapped bearing bushP28x25x32 QWJ632W-00-16 RT1014 Locking plate for shaft GB/T 70.3 RT1015 Inner six angle head screw M8x16 QWJ632W-00-05 RT1016...
- Page 23 Upper inner scissors frame QWJ632W-23-01-00 RT1028 Upper down scissore frame GB/T12613-1990 RT1029 wrapped bearing bush QWJ632W-00-11 RT1030 connecting shaft QWJ632W-50-01-00 RT1031 Basement QWJ632W-00-12 RT1032 Slider block for basement GB/T78-2000 RT1033 Six pyramid end set screwM8X12 QWJ632W-00-14 RT1034 Alex for cylinder QWJ632W-00-13 RT1035 connecting shaft...
- Page 24 FACTORY CODE CODE NAME QWJ632W-600-00 RT2001 Main cylinder QWJ632W-610-00 RT200101 Main cylinder QWJ632W-600-01 RT200102 Oil pipe joint (including explosion proof valve) RT200103 sealing washer 22 GB/T 6170 RT200104 nut M14x1.5 FP.K276000 RT200105 sealing washerx54x20.5 GB/T 3452.1 RT200106 O-ring φ20.6×2.65 QWJ632W-620-00 RT200107 Piston QWJ632W-600-02...
- Page 25 1.14 DH 36×44×5 RT200114 Dustfroof ring 1.15 GB/T 3452.1 RT200115 O-ring φ35.5×2.65 1.16 RT200116 QWJ632W-600-03 Guide sleeve 1.17 QWJ632W-600-04 RT200117 Piston 1.18 RT200118 SF-1 bush 3020 1.19 SF-1 RT200119 bush 3025 QWJ632W-600-05 RT200120 bush QWJ632W-700-00 RT3001 Sub cylinder QWJ632W-710-00 RT300101 Sub cylinder QWJ632W-600-02 RT300102...
- Page 26 piston 2.15 SF-1 RT300115 bush 3020 2.16 SF-1 RT300116 bush 3025 2.17 QWJ632W-600-05 RT300117 bush QWJ632W-80-02 RT4001 High pressure hose L=4200mm QWJ632W-80-03 RT4002 High pressure hose L=2900mm QWJ632W-80-01 RT4003 C-tape high pressure hose L=2600mm QWJ632W-80-05 RT4004 oil return pipe QWJ203-000-11 RT4005 Transition joint QWJ209B-000-07...
- Page 27 FACTORY CODE CODE NAME QWJ635-310-00 RT5001 Control box QWJ635-330-00 RT5002 Install plate for Control box QWJ635-320-00 RT5003 Up cover QWJ635-300-17 RT5004 Cover YS79L-2F RT5005 Power unit 380V/220V RT5006 16#lock RT5007 130x40ABS handele DR-120-24 RT5008...
- Page 28 DC 24V power supply DZ47-60 RT5009 Breaker; 380V/220V RT28N-32 RT5010 Fuse RT5011 24V time relay RT5012 Time relay NC1-1210Z DC24V RT5013 Contactor TB1520 RT5014 20 wiring board RT5015 Tight line devicePG13.5 GB/T 818 RT5016 cruciform slot screwM6x10 ND16-22DS/Z DC24 RT5017 Power lightDC24V ADY16-22SM DC24 RT5018...
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