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EF-AC115
Operation Manual
Headquarter
SOCO Machinery Co., Ltd.
No.3,Jingke E. Rd., Nantun Dist., Taichung City 40852, Taiwan
TEL : 886-4-23591888
FAX : 886-4-23592386
( Taipei ) : 886-2-29891692
E-mail : sales@soco.com.tw
Web : www.soco.com.tw
SOCO China
SOCO Machinery Co., Ltd.
TEL : 86-512-58621380
FAX : 86-512-58620007
SOCO Malaysia
DOSOCO Enterprise ( M ) SDN BHD
TEL : 603-55107072
FAX : 603-55107151
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Summary of Contents for SOCO EF-AC115
- Page 1 EF-AC115 Operation Manual Headquarter SOCO Machinery Co., Ltd. No.3,Jingke E. Rd., Nantun Dist., Taichung City 40852, Taiwan TEL : 886-4-23591888 FAX : 886-4-23592386 ( Taipei ) : 886-2-29891692 E-mail : sales@soco.com.tw Web : www.soco.com.tw SOCO China SOCO Machinery Co., Ltd.
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Page 2: Table Of Contents
Contents Introduction ........................- 3 - Safety Precautions......................- 4 - 2-1 Introduction ......................- 4 - 2-2 Danger Zones-Workplace-Free Space Around The System........- 5 - 2-3 Safety Plates ......................- 5 - 2-4 Safety Devices ......................- 6 - 2-4-1 Emergency stop buttons ................- 6 - 2-5 Personal Protective Equipment ................- 7 - Machine Specifications ....................- 8 - Installation........................- 9 -... - Page 3 6-5-1 Manual operation ..................- 25 - 6-5-2 Semi-auto operation...................- 25 - 6-6 Adjust the head Cutting feedrate.................- 26 - 6-7 Adjust the Blade Entry Speed................- 27 - Maintenance ........................- 28 - Troubleshooting ......................- 29 - Appendix........................- 30 - 9-1 Machine Operates Range Pictures ..............- 31 - 9-2 Machine Specifications..................- 32 - 9-3 Hydraulic Circuit Diagram and Air Circuit Diagram..........- 33 - 9-4 Electrical Circuit Diagram ..................- 34 -...
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Page 4: Introduction
1 Introduction Machine features • Evenly chamfers the inside, outside and face of the tube simultaneously • Different rotation speeds for various materials and requirements (Pulley setup) • 2 steps chamfering process First speed --------- Fast approach for time saving Second speed ----- Infinitely adjustable chamfering speed for smooth finish •... -
Page 5: Safety Precautions
2 Safety Precautions 2-1 Introduction 1. Machine operators must read the manual thoroughly, and fully understand the functions of the machine and its safety requirements before usage. 2. No one other than qualified operators should operate the machine. 3. This machine design has complied with safety requirements of your company. In case of any concern, check on the detail of each requirement as needed. -
Page 6: Danger Zones-Workplace-Free Space Around The System
The customer shall replace safety plates which may become illegible due to wear in time. Never remove safety plates from the machine. SOCO cannot be held liable for machine safety if this safety precaution is not respected. - 5 -... -
Page 7: Safety Devices
2-4 Safety Devices 2-4-1 Emergency stop buttons 1. Red emergency stop mushroom buttons are arranged on the machine. 2. Press one of the mushroom buttons to stop the machine in an emergency. The buttons operate a safety circuit and block all movements. 3. -
Page 8: Personal Protective Equipment
2-5 Personal Protective Equipment Operators and maintenance personnel carrying out various operations on the machine must use personal protection equipment, such as goggles, safety boots and gloves to reduce the possibility of danger. The clothing of machine operators and maintenance personnel must comply with the essential safety requirements... -
Page 9: Machine Specifications
3 Machine Specifications Please consult appendices 9-2. - 8 -... -
Page 10: Installation
4 Installation Please read the instruction carefully before installation. If having any question please contact your dealer for prompt service. 4-1 Unpacking and Inspection 1. Check if there is any damage on the wooden case or the plastic bag that used to pack the machine. -
Page 11: Lifting The Machine
4-2-2 Lifting the machine The main component lifting points are show in figures 4-1. 請由此吊起機台 Manging up from here Figure 4-1 Lifting the machine 1. Drive a forklift to move the machine. The operator must be qualified to drive a forklift to move the machine. 2. -
Page 12: Installation
6. Be careful when moving the machine. 7. Be sure to install the machine in a horizontal base. 8. The mounted feet of the machine base and material rack need to be fixed by bolts and nuts on the shock-proof mat. 4-3 Installation There must be enough space for machine operation where the machine was installed. -
Page 13: Connecting Electric Power
If the direction is not correct, turn off power; exchange two of the three power leads. Check again. To install this machine safely and effectively, one needs to read the manual thoroughly. Contact the dealer of SOCO Machinery right away whenever questions/problems occurs. - 12 -... -
Page 14: Machine Outline
5 Machine Outline - 13 -... -
Page 15: Machine Outline And Major Components
5-1 Machine Outline and Major Components 5-1-1 Section view - 14 -... - Page 16 5-1-2 Front view - 15 -...
- Page 17 5-1-3 Side view - 16 -...
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Page 18: Control Panel
5-2 Control Panel 5-2-1 Control panel M otor M otor Item Description Selection switch, clamping die close or open Selection switch, cutting head feed forward or move back Push button switch, motor run Push button switch, semi-auto operation start Push button switch, emergency stop Lamp, light up when power on Push button switch, motor stop Selection switch, manual or semi-auto operation... -
Page 19: A Description Of The Detecting Device
5-3 A description of the detecting device 1. Front Limit of Blade Entry. 2. Rear Limit of Blade Entry. 3. Rear Limit of the Cylinder. - 18 -... -
Page 20: Operation Mode
6 Operation Mode 6-1 Replacement of Tool Head 1. Release 3 pieces of the fixing screw. 2. Take off the tool head from the spindle. 3. Replace a new tool head on to the spindle. 4. Tighten 3 pieces of the fixing screw. 6-2 Adjustment of Cutting Bits Generally, there are 3 sets of tool seat and cutting bit of (1) end facing,... -
Page 21: Adjustment Of Tool Seat And Cutting Bit For End Facing Outside Wall
Press the motor run switch. Turn the feeding switch to forward position. The tool bit will cut the tube end. g. Turn the feeding switch to backward position. h. Turn the clamping switch to opening position to release the tube. Check facing quality. -
Page 22: Chamfering
6-2-3 tool seat and cutting bit for inside wall Adjustment of chamfering 1. Loosen the fixing screw of the tool seat for inside wall chamfering. 2. Take a piece of working tube against the left clamping die and slide it to tool head to check the cutting bit position. - Page 23 Drawing of standard tool head, E2A018 - 22 -...
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Page 24: Adjustment Of The Feeding Speed
6-3 Adjustment of the Feeding Speed The feeding speed shall be adjusted according to the material property, the diameter, thickness of wall of the workpiece. The stainless steel, the larger diameter, or thicker wall tube shall use slower feeding speed. The correct feeding speed results in smooth cutting, low noise, unburned chips, and longer cutting bit’s life. -
Page 25: Selection Of Spindle Speed
6-4 Selection of Spindle Speed The spindle speed shall be adjusted according to the material property, the diameter, thickness of wall of the workpiece. The stainless steel, the larger diameter, or thicker wall tube shall use slower feeding speed. The correct spindle speed will result in smooth cutting, low noise, unburned chips, and longer cutting bit’s life. -
Page 26: Operation
6-5 Operation 6-5-1 Manual operation 1. Manual operation is used to adjust and check the tool head, tool seats, cutting bits, feeding speed, spindle speed, etc. and test the machine running. For above operation please refer to the previous sections for details. 2. -
Page 27: Adjust The Head Cutting Feedrate
6-6 Adjust the head Cutting feedrate 1. Different tube diameter and thickness match different blade entry speed. In general, the blade entry speed of thin or nonferrous tubes is faster, and the blade entry speed of thick or hard material tubes is slower. 2. -
Page 28: Adjust The Blade Entry Speed
6-7 Adjust the Blade Entry Speed Before delivery, we will set up the blade entry stroke, but it can be re-adjusted if necessary. If you need to cut deeper, loosen the set screw of the adjustment ring, and loosen the cylinder stroke adjustment ring (refer to Figure 6-5 ○... -
Page 29: Maintenance
7 Maintenance (1) Everyday before starting the machine, check main power wire and compressed air hose if they are in good connection and good condition. (2) Everyday after finishing working, remove all chips and dirt and wipe it clean. Apply some lube oil on moving parts. -
Page 30: Troubleshooting
Recommend use anchor bolts. Note: Should any problem fail to be solved, Please don’t operate the machine to avoid risk of danger. Please contact SOCO or SOCO’s agent. Our personnel would be glade to provide any service. - 29 -... -
Page 31: Appendix
9 Appendix - 30 -... -
Page 32: Machine Operates Range Pictures
9-1 Machine Operates Range Pictures - 31 -... -
Page 33: Machine Specifications
9-2 Machine Specifications - 32 -... -
Page 34: Hydraulic Circuit Diagram And Air Circuit Diagram
9-3 Hydraulic Circuit Diagram and Air Circuit Diagram - 33 -... -
Page 35: Electrical Circuit Diagram
9-4 Electrical Circuit Diagram - 34 -... -
Page 36: Parts Lists And Drawings
9-5 Parts Lists and Drawings - 35 -...
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