Consort CST-M10/54BH415 Installation Manual

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GCL System Integration Technology Co., Ltd

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Summary of Contents for Consort CST-M10/54BH415

Page 1 GCL System Integration Technology Co., Ltd...
Page 2: Table Of Contents
CONTENTS Purpose of this Manual....................... 2 Disclaimer........................... 2 Safety & Transport........................3 Mechanical Installation.......................7 Electrical Installation........................ 14 Grounding..........................16 Bypass Diodes and Block Diodes..................... 17 Maintenance..........................18 CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 3: Purpose Of This Manual
 This manual applies exclusively to the solar photovoltaic module (here in after referred to as Module) of Wuxi Consort Science Technology Co., Ltd. (here in after referred to as CST). The contents of this manual involve the installation methods, operation safety and maintenance information of CST’s Modules.
Page 4: Safety & Transport
Do not use sharp objects with Modules Do not stamp on Modules Do not touch Modules with bare or dirty Do not pile up Modules on uneven ground Do not drop or throw Modules hands CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 5 6. One module shall be handled by two outer packing box can be stacked not people together. exceed the maximum layer allowed .(n=2 means it is allowed to stack for at most two layers.) CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 6  It is prohibited to stack the Modules in the project site.  During the transportation at the project site, the Modules shall not be stacked, but only allowing for one layer in transportation. CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 7 7. Every module shall be carried by two people. When carrying the module by two people, it is prohibited to pull the junction box. CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 8: Mechanical Installation
15° 15°-25° Local latitude 25°-30° Local latitude + 5° 30°-35° Local latitude + 10° 35°- 40° Local latitude + 15° Local latitude + 20° ＞40° Table 1 Mounting Tilt Angle of Modules CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 9  When the module is installed on the supporting column, it is necessary to ensure the supporting column and module installation structure is capable of withstanding the expected local wind. CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 10 Table 2 Installation Method Installation Method B Installation Method C Clamping on the long side Installation Method D Installation Method E Clamping on the short side Note: The length of the clamp≥50mm. CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 11 —— CST-M12/60HXXX 1600/1600 1600/1600 2172*1303*35 493~593 275-375 275-375 1600 CST-M12/60BHXXX 3600 —— —— CST-M12/66HXXX 1600/1600 1600/1600 2384*1303*35 546~646 275-375 275-375 1600 CST-M12/66BHXXX Note: Test load = γm( × design load safety factors) CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 12 MECHANICAL INSTALLATION  Installation with the mounting hole Table 4 Installation Method Installation Method F Mounting on the long side CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 13 1150 1085 CST-M10/54HXXX 1722*1134*35 3600/1600 1400 1085 1600/1600 1254 CST-M12/60HXXX 2172*1303*35 3600/1600 1400 1254 1254 1600/ 1600 CST-M12/66HXXX 2384*1303*35 3600/1600 1400 1254 Note: Test load = γm( × design load safety factors) CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 14 Spring washer Material: stainless Steel material: stainless steel Material: stainless steel Material: stainless steel Size: M8 Size: M8 Size: M8 Size: M8 The range of torque for screw tightening is 14N.m to 20N.m. CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 15: Electrical Installation
When connected in parallel, the current output is equal to the sum of each string’s current  (as shown in Figure 9). Fuse is necessary for each module string. Take reference to the local regulation. Recommended maximum parallel Modules configurations: Fuse rating/ (1.25* short-circuit current). CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 16  Make sure the electric components such as the connectors and inverters are off-state during the installation. To reduce lightning damage, the loop area should be kept as small as possible when laying cables. It is recommended to use fuses in each string. CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 17: Grounding
Flat washer(SS) Flat washer Star washer Star washer(SS) Frame Bolt (M3, SS) Frame Flat washer(SS) Grounding Lug Cup washer(SS) Copper wire Spring washer(SS) Grounding Bolt (M3.5, SS) cable Figure 10 Figure 11 CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 18: Bypass Diodes And Block Diodes
In a system with batteries, if the controller doesn’t have the function of backswing protection, block diodes installed between the battery and the Module can prevent the reverse current from damaging the Module. CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 19: Maintenance
When exposed to the sunshine, the Modules will produce high voltage. The repair work must be carried out by professionals. Warning: Shut down the system before any electric repair. Improper maintenance may cause electric shock or fire. CONSORT SOLAR CO., LTD. ETERNAL SUN VALUE CREATOR...
Page 20 CONSORT SOLAR CO., LTD. Add ：No.20, Jinqi Road, Yuqi Supporting Area, Huishan Econmic Development Zone, Wuxi, Jiangsu, P.R.China Tel:+86 510 6822 3668 Fax:+86 510 6822 3668 Mob:+86 139 6171 3023 www.consortsolar.com...