Howmet Aerospace HuckForce HK32-002 Instruction Manual
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Howmet Aerospace HuckForce HK32-002 Instruction Manual

Hydraulic powerig
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Form No. HK32-002 EN
Rev. 06.01.23
Previous revision: 10.07.19
Instruction Manual
HK32-002
HuckForce
Hydraulic Powerig
(original instructions)
Manufacturer:
Howmet Fastening Systems Ltd; Telford, United Kingdom
Serial Number: __________________

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Summary of Contents for Howmet Aerospace HuckForce HK32-002

  • Page 1 Instruction Manual HK32-002 HuckForce Hydraulic Powerig (original instructions) Manufacturer: Howmet Fastening Systems Ltd; Telford, United Kingdom Form No. HK32-002 EN Rev. 06.01.23 Serial Number: __________________ Previous revision: 10.07.19...
  • Page 2 HK32-002 Series Howmet EG-Konformitätserklärung EC-Declaration of Conformity Im Sinne der EG-Richtlinie 2006/42/EG über Maschinen (Anhang IIA) According to EC Machinery directive 2006/42/EC (Annex IIA) Name und Anschrift des Herstellers / Name and address of the manufacturer: Seyer Antriebs- und Verbindungstechnik GmbH Am Bahnhof 7 D-37520 Osterode am Harz Diese Erklärung bezieht sich auf die Maschine in dem Zustand, in dem sie in Verkehr gebracht wurde.

  • Page 3: Table Of Contents

    HK32-002 Series Howmet Contents Safety Guidelines when using Huck Installation Equipment to install Huck Fasteners 1 - 3 General Description Specification 5 - 7 Utilisation Servicing Powerig HK32-002 Main Components & Controls HK32-002 Hydraulic Schematic HK32-002 Electrical Schematic 13 - 14 Function Preparation for First Time Use 16 - 19...

  • Page 4: Safety Guidelines When Using Huck Installation Equipment To Install Huck Fasteners

    HK32-002 Series Howmet HUCK FASTENING SYSTEMS Do not operate the Powerig Safety Guidelines when using Huck without covers in their proper position. Installation Equipment to install Huck Fasteners. Use extreme caution when disconnecting hydraulic components. Hot Before using or maintaining the fluid can result in severe burns.
  • Page 5 HK32-002 Series Howmet hearing protection must be worn. • Warnings and Cautions. 25) It is recommended that eye protection, • Specifications (e.g.. safety glasses), should be worn by • Electrical and/or Air supply. the operator. • Principals of Operation. • Preparation for use. 26) Never look directly at the front or rear •...
  • Page 6 HK32-002 Series Howmet cycle will immediately put the tool into reverse. 36) Do not continue to use any equipment which develops a fault whilst 35) Beware of fastener pintails which are being used. ejected, (sometimes forcibly), from the tool at the completion, or at pintail 37) Avoid kinking of hoses or dragging of fracture, during the installation cycle.

  • Page 7: General Description

    HK32-002 Series Howmet General Description TThe electrically operated HK32-002 Powerig is level in the reservoir is too low and stop the designed to operate Huck hydraulic Installation Motor/Pump from operating to prevent component Tools, (See Utilisation). damage. The maximum hydraulic Pull Pressure and Return If higher than normal electrical load (Amperage) Pressure is 580 bar (8410 psi).

  • Page 8: Specification

    HK32-002 Series Howmet Specification Powerig Type HK32-002 Flow l/min. (See Note1) 3.2 (50Hz)/3.85 (60Hz) Hydraulic System Pressure Max.bar(psi) 600 (8700) Pull Pressure relief valve sealed (See Note 2) YES 580 bar (8410 psi) Return Pressure Max.bar(psi) 580 (8410) Electrical Power Supply Requirement 3 x 400/440 VAC ±...
  • Page 9 HK32-002 Series Howmet Specification continued CAUTION CAUTION The Powerig should not be used as a The Powerig should not be used in an step. No person should climb on the explosive and/or highly flammable Powerig. atmosphere. CAUTION The hydraulic output pressure valves (pull &...
  • Page 10 HK32-002 Series Howmet ALL DIMENSIONS IN mm FIG. 1 HK32-002 Dimensions...
  • Page 11 HK32-002 Series Howmet Noise For more information with respect to the The sound measurement is in accordance management of waste equipment for recycling with EU 2000/14/EC and DIN EN ISO please contact our Customer Services desk at Howmet Fastening Systems & Rings, Telford Shropshire TF3 3BQ.

  • Page 12: Utilisation

    HK32-002 Series Howmet Utilisation Swage Swage Pressure Pressure Max. Pull Installation Collar Return Bobtail Tool Fastener Fastener Pressure Nose Assy. Cutter Pressure Series Diameter Grade bar/psi bar/psi bar/psi bar/psi 2480 3/16” (4.8 mm) 136/1972 125/1813 125/1813 2503 5/16” (7.9 mm) 242/3509 175/2538 2620 Seri.

  • Page 13: Servicing Powerig

    HK32-002 Series Howmet Servicing Powerig Only a qualified mechanic or electrician should service any hydraulic or pneumatic components, install electrical supply cable, or service the electrical control box or electrical components. Howmet Fastening Systems & Rings Account Managers and Systems Engineers are located in your area to offer assistance you require in solving your installation problems.

  • Page 14: Hk32-002 Main Components & Controls

    HK32-002 Series Howmet Oil Fill Connector (hidden) Hydraulic Directional Valve (HDV) Hydraulic Directional (Return Pressure) Digital Pressure Valve (HDV) Switch (Pull Pressure) (Return Pressure) Digital Pressure Switch Motor/Pump Assembly (Pull Pressure) Idler Valve Mechanical Pressure Limiting Valve Mechanical Pressure (Return Pressure) Limiting Valve (Pull Pressure) Hydraulic QD Coupling...

  • Page 15: Hk32-002 Hydraulic Schematic

    HK32-002 Series Howmet FIG. 3 HK32-002 Hydraulic Schematic...

  • Page 16: Hk32-002 Electrical Schematic

    HK32-002 Series Howmet FIG. 4 HK32-002 Electrical Schematic - page 1...
  • Page 17 HK32-002 Series Howmet FIG. 4A HK32-002 Electrical Schematic - page 2...

  • Page 18: Function

    HK32-002 Series Howmet (Refer to FIGS. 3 & 4) Function continues to run in the idle condition, After connection of the Powerig to a 3 circulating the Oil through the 10 micron phase electrical supply, the Main Switch Cannister Filter 14. After 2 minutes, 15/1Q1 should be switched to the on unless the Tool Trigger is activated, the position and the Emergency Stop 12 in...

  • Page 19: Preparation For First Time Use

    HK32-002 Series Howmet Preparation for First Time Use - Hydraulic System (Refer to FIG. 5) Checking & Adjusting the Pull 1. Check that Oil Drain Connector/Plug 29 Pressure - MPLV (Mechanical & 29A are in place and tightened. Pressure Limiting Valve) 30 (refer to page 9 for correct setting) 2.
  • Page 20 HK32-002 Series Howmet and locknut from the adjusting screw. This will ensure that any air in the hydraulic system is removed. Note: It will only be possible to adjust the Mechanical Pressure Limiting Valves at a 11. Check the Pull Pressure again as lower pressure than the Main Pressure described in steps 7 -10 above.
  • Page 21 HK32-002 Series Howmet Checking & Adjusting the Return 18. Adjust the MPLV until the required Pressure - MPLV (Mechanical pressure is shown on the DPS 19A. Do not remove any pre-installed washers or Pressure Limiting Valve) 30A locknut from the adjusting screw. (refer to page 9 for correct setting) 19.
  • Page 22 HK32-002 Series Howmet 25. Wait for at least 3 Setting the Swage Pressure seconds for the original Refer to Utilisation (Page 9) for correct display to show. The setting. Swage Pressure is now set. The Swage Pressure is controlled by the Digital Pressure Switch 19.

  • Page 23: Preparation For Regular Use

    HK32-002 Series Howmet Preparation for Regular Use - Hydraulic System 8. Powerig is ready for use. Before each Powerig operation, perform the following: CAUTION 1. Inspect hoses, electrical cables and When the Powerig is placed in it’s final connections frequently for signs of working position, ensure that both damage or ageing.
  • Page 24 HK32-002 Series Howmet Oil Fill 26 (1V1) 22 (1V2) 19 (1B3) Connector Hydraulic Directional Hydraulic Directional Digital Pressure (hidden) Valve (HDV) Valve (HDV) Switch (Pull Pressure) (Return Pressure) (Pull Pressure) 19A (1B2) Digital Pressure 24 (V3) Idler Valve Switch (Return Pressure) 18 (1M3) Mechanical Pressure Motor/Pump Assembly...
  • Page 25 HK32-002 Series Howmet Hyd. QD Coupling Hyd. QD Coupling (Return Pressure) (Pull Pressure) Seal (metal) Dust Protection Caps Filter/Strainer Kit Adaptor (60 micron) 3/8” x 1/4” PTRS Continued on next page...
  • Page 26 HK32-002 Series Howmet FIG. 7A Electrical Cabinet Components - HK32-002...

  • Page 27: Parts Lists

    HK32-002 Series Howmet HK32-002 Parts List Continued on next page...
  • Page 28 HK32-002 Series Howmet HK32-002 Parts List continued Continued on next page...

  • Page 29: Preventive Maintenance & Maintenance

    HK32-002 Series Howmet Preventive Maintenance CAUTION Before carrying out any maintenance, turn the main power switch to the off position and disconnect the supply cable plug from the electrical supply. Preventative Maintenance Schedule Frequency Task Weekly Examine Pintail Deflector/Collection Bottle of Tool. Re-new if damaged.
  • Page 30 HK32-002 Series Howmet hydraulic oil. For filling the reservoir, only use Oil that has passed through a 10 micron 2. Place the Powerig onto an oil tray or Filter. Clean Funnels and Containers draining sink sufficient to retain 6.9 ltrs of etc.

  • Page 31: Service Notes

    HK32-002 Series Howmet Settings and Service Notes:...
  • Page 32 HK32-002 Series Howmet Settings and Service Notes:...

  • Page 33: Limited Warranties

    HK32-002 Series Howmet LIMITED WARRANTIES Tooling Warranty: Huck warrants that tooling and MANUFACTURED BY THIRD PARTIES. HUCK other items (excluding fasteners, and hereinafter EXPRESSLY DISCLAIMS ANY WARRANTY referred as "other items") manufactured by Huck shall EXPRESSED OR IMPLIED, AS TO THE be free from defects in workmanship and materials CONDITION, DESIGN, OPERATION, for a period of 12 calendar Months or 1,000,000...

  • Page 34: Control Amendment 1.0

    HK32-002 Series Howmet Control Amendment 1.0 A change in elecrical control has been made to ensure optimal performance of the Powerig. The change affects Powerigs with serial numbers 5791 and above. please see below for amended electrical drawings and parts list. For more information regarding this change please contact your local HFS Systems Engineer.
  • Page 35 HK32-002 Series Howmet Control Amendment 1.0 continued... Electrical Parts...
  • Page 36 HK32-002 Series Howmet Control Amendment 1.0 continued... Parts List...
  • Page 37 HK32-002 Series Howmet...
  • Page 38 Tel: +49-8251-8757-0 Fax: +33-1-34-33-97-77 HKSSalesDL@Howmet.com AICSalesDL@Howmet.com Huck provides technical assistance in the use 2023 Howmet Aerospace, Inc. © and application of Huck fasteners & tooling. NOTICE: This publication is only to be used for gen- Howmet Fastening Systems eral guidance in properties of the products shown...

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