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Owner's Manual & Safety Instructions
9500LB
10000LB-12000LB
12500LB-13000LB
Save This Manual
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and
cleaning procedures. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of
purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
Read this manual before using this product. Failure to do so can result in serious injury.
SAVE THIS MANUAL.
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Table of Contents
Summary of Contents for XI MAN 9500LB
- Page 1 Owner's Manual & Safety Instructions 9500LB 10000LB-12000LB 12500LB-13000LB Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number).
- Page 2 Table of Contents Operation………………………..….…14 Specifications………………………2 Safety…………………………..……7 Maintenance…………………….……17 Setup…………………………….….12 Parts List and Diagram....…..19 9500lbs features and specifications Single line rated pull 9500lbs(4318kgs) Motor 5.5hp/4.0kw,series wound Control Remote switch Gear train 3 stage planetary Gear reduction ratio 216:1 Braking Automatic load-holding brake Diameter 2.5”(63.5mm)×length9.6”(224mm) Drum size 21/64”(8.3mm)×85.3’(26m)
- Page 3 10000lbs features and specifications Single line rated pull 10000lbs(4545kgs) Motor 5.8hp/4.2kw,series wound Control Remote switch Gear train 3 stage planetary Gear reduction ratio 216:1 Braking Automatic load-holding brake Diameter 2.5”(63.5mm)×length9.6”(224mm) Drum size Cable 23/64”(9.1mm)×85.3’(26m) Remote control switch Included Extra wireless remote Optional Battery Recommended:650CCA...
- Page 4 12000lbs features and specifications Single line rated pull 12000lbs(5454kgs) Motor 6.0hp/4.5kw,series wound Control Remote switch Gear train 3 stage planetary Gear reduction ratio 216:1 Braking Automatic load-holding brake Diameter 2.5”(63.5mm)×length9.6”(224mm) Drum size 3/8”(9.5mm)×85.3’(26m) Cable Remote control switch Included Extra wireless remote Optional Battery Recommended:650CCA...
- Page 5 12500lbs features and specifications Single line rated pull 12500lbs(5681kgs) Motor 6.0hp/4.5kw,series wound Control Remote switch Gear train 3 stage planetary Gear reduction ratio 216:1 Braking Automatic load-holding brake Diameter 2.5”(63.5mm)×length9.6”(224mm) Drum size 3/8”(9.5mm)×85.3’(26m) Cable Remote control switch Included Extra wireless remote Optional Battery Recommended:650CCA...
- Page 6 13000lbs features and specifications Single line rated pull 13000lbs(5909kgs) Motor 6.2hp/4.6kw,series wound Control Remote switch Gear train 3 stage planetary Gear reduction ratio 265:1 Braking Automatic load-holding brake Diameter 2.5”(63.5mm)×length9.6”(224mm) Drum size 3/8”(9.5mm)×85.3’(26m) Cable Remote control switch Included Extra wireless remote Optional Battery Recommended:650CCA...
- Page 7 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
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Page 8: Important Safety Information
IMPORTANT SAFETY INFORMATION WARNING! Read all instructions. Failure to follow all instructions listed on pages 8 to 11 may result in fire, serious injury and/or DEATH. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. -
Page 9: Operation Precautions
Operation Precautions Do not exceed load capacity. Be aware of 13. Use as intended only. Do not lift items vertically dynamic loading! Sudden load movement may or use for aircraft purposes. briefly create excess load causing product failure. 14. Prevent entanglement. Do not wear loose Do not maintain power to the winch if the clothing or jewelry, as they can be caught in motor stalls. - Page 10 19. Stay alert, watch what you are doing and use 30. Do not operate the winch at extreme angles. common sense when operating. Do not use a Do not exceed the angles shown in Figure B for a winch while you are tired or under the influence of roller fairlead.
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Page 11: Service Precautions
Service Precautions This will ensure that the safety of the winch is Wear ANSI-approved safety goggles and heavy- maintained. duty leather work during service. Maintain labels and nameplates on the winch. Disconnect power to winch and allow it to cool These carry important safety information. - Page 12 Mounting the Winch The mounting plate must be rated to at least the 9500lb, 10000lb, 12000lb, 125020lb and 1300 winch’s capacity. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes.
- Page 13 Wiring TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION: Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID: Do not use a dirty, corroded or leaking battery. Only use a 12V automotive (or equivalent) battery, in good condition.
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Page 14: Operation
Operation Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use this product. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. - Page 15 10. Place a heavy rag or carpet (sold separately) Double Line Rigging over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope A double line system should be used breaks. whenever possible.
- Page 16 13. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards, Correct any such issue before use. Figure C: Pulley Anchoring 17. WARNING! Stop the winch and release tension on the wire rope before moving the rag or carpet placed on it.
- Page 17 be off and the handle controller will be off. If there is no operation for 3 minutes with the model of remote control, the handle controller will be off automatically, which will save power. 17 / 20...
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Page 18: Cleaning, Maintenance, And Lubrication
Duty Cycle (Duration of Use) Avoid damage to the Winch by not winching for more 45 seconds winching than the prescribed duty cycle time.The Duty Cycle defines the amount of time , winthin a 15 minute period, during winch a Winch can operate at its maximum capacity without at least 14 overhearting. -
Page 19: Troubleshooting
Troubleshooting Problem Possible Causes Likely Solutions 1. Incorrect power cords. 1. Use only supplied power cords. Motor overheats 2. Winch running time too long. 2.Allow winch to cool down periodically. 1. Switch Assembly not 1. Insert Switch Assembly all the way into connector. connected properly. -
Page 20: Parts List And Diagram
Parts List and Diagram Description Screw M5X65 Gear box Electric box bottom Clutch handle Receiver for wireless Limit crew Solenoid Annular gear Level One Screw M6X12 Oil bearing Screw M8X16 Annular gear Level Two Lifting drum Center gear Brake assembly Planet gear Level One Motor assembly Planet gear Level Two...