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Set-Up Procedure
The following instructions provided a general overview of the procedures needed to properly
set-up and deliver the ATV-50/90/100 to the retail customer.
1. Take out the battery and fill with acid liquid. Pre-charging the battery will extend its life.
The preparation and charge procedure is based on the battery's instruction.
2. Install the rear wheels and parts in the following order:
A. 14x40x4.5mm washer (big)
B. 14mm hex-bolt (torque 450-550kg-cm, 44-54N-m)
C. Cotter pin (open up the end after installed)
D. Rubber cap
3. Install the front wheels and parts in the following order:
A. 12x40x4.5mm washer (big)
B. 12mm hex-bolt (torque 300-350kg-cm, 29.5-34N-m)
C. Cotter pin (open up the end after installed)
D. Rubber cap
4. Set the handle bar into the lock-pin of the steering base. Tie-up the 4 hex-socket bolts.
Install the rear cover into handle bar and adjust the cables and wires properly. Install the
front cover into the rear cover.
5. Pull the seat-lock cable and remove the seat. Install the battery with the red wire to
positive (+) and the black wire to the negative (-).
6. Remove the oil tank cap and fill with 2 stroke oil (SAE 30)of a synthetic and low-smoke
type, and enough unleaded gasoline to operate. Be sure the arrow mark on the fuel valve
arm (petcock) is set into the correct position (on).
7. Install the Front Bumper.
8. Turn on the main switch and try to start up the engine. In order to use the electric starter,
you need to check the following.
A. Turn on the engine operation switch located on left handle bar
B. Pull the rear-brake lever
C. Push the electric starter bottom to left or right
9. If the vehicle is operating in a very dusty area, please add more oil on the air cleaner filter.
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