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Summary of Contents for Summit Truck Bodies 6629
- Page 1 OWNER’S MANUAL Safety, Installation, Maintenance, and Operation 6629 Telescopic Crane Manual # 700-20014 Revision Date 09/20/12 Summit Truck Bodies 990 Vernon Road Wathena, KS 66090 866-985-3100 Fax: 785-989-3563 www.summitbodies.com Subject to Change without Notification...
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Page 3: Warranty Registration
Summit Truck Bodies Warranty Registration Fax Transmission Warranty Department Fax: (785) 989-3563 From: Date: Product Registration Pages: End user information: (Required for Warranty Activation) Name: Phone: Address: City: State: Zip: Contact: E-mail Address: Distributor Information (Required for Warranty Activation) Name:... -
Page 5: Revision Record
The information contained in this manual is in effect at the time of this printing. It does not cover all instructions, configurations, accessories, etc. If you require additional information, please contact Summit Truck Bodies at (866) 985-3100. Summit Truck Bodies reserves the right to update this material without notice or obligation. -
Page 7: Table Of Contents
TABLE OF CONTENTS Warranty Registration……………………………………………….….… Page 3 Revision Record……………………………………………………………Page 5 Introduction……………………………………………………………….. Page 9 Safety……………………………………………………………………... Page 10 Safety Decals………………………………………………………………Page 14 Specifications………………………………………………………………Page 18 Crane Capacity………………………………………………………….… Page 19 Dimensions………………………………………………………………...Page 20 Section 1 – Installation……………………………………………….…… Page 21 Stability Capacity Chart……………………………………………...…… Page 24 Section 2 Operation………………………………………………….……. Page 25 2.1 General……………………………………………………...…... - Page 8 3.3 Hydraulic Fluid Specification………………………………… Page 35 3.4 Hydraulic Oil Deterioration……………...…………………… Page 35 3.5 Hydraulic System Purging………………...………………… Page 36 3.6 Purging Air from the System………………...……………… Page 36 3.7 System Relief Pressure…………………………...…………… Page 36 3.8 Counter Balance Valve……………………………...………… Page 37 3.9 Rotation Gear……………………………………….………… Page 37 3.10 Planetary Winch……………………………………...………...
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Page 9: Introduction
Summit Truck Bodies at the following telephone number: (866) 985-3100. The information contained in this manual is in effect at the time of this printing. Summit Truck Bodies reserves the right to update this material without notice or obligation. -
Page 10: Safety
The operator must have a working knowledge of all safety and government regulations. You can refer to any OSHA manual for guidance. Summit Truck Bodies is not liable for accidents caused by the operation of the crane. - Page 11 Personal Safety The use of personal protective equipment (“PPE”) is critical to the safety of the operation and the wellbeing of the people operating the equipment. The use of the following (but not all inclusive) PPE in the safe operation should be worn by the operator: ...
- Page 12 Be aware of your surroundings when lowering outrigger jacks. Keep feet and legs out from under jacks. Never operate the crane before the service truck is positioned on stable, level ground. Put the vehicle in park or neutral (for manual transmissions) and set the parking brake before attempting a lift.
- Page 13 Good common sense goes a long way in safety. Steel and electricity do not mix well, so avoid using the crane at the highest point on many job sites during a storm. Maintain the prescribed clearance from all power lines with your crane. If you are operating the truck in extreme cold, follow these guidelines to prevent equipment failure or damage to the components of the hydraulic system of the truck: ...
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Page 14: Safety Decals
Safety Decals... -
Page 18: Specifications
Specifications Model 6629 Crane SPECIFICATION SHEET Crane Rating: 38,000 ft-lbs (5.25 ton-meters) Standard Boom Length: 13’0”(3.96 m) from CL of Crane Boom Extension: 1st stage: Hydraulic 90"(228.6 cm) 2nd stage: Hydraulic 90"(228.6 cm) Maximum Horizontal Reach: 29’0"(8.84 m) from CL of Crane Maximum Vertical Lift: 29’4”(8.94 m) -
Page 21: Section 1 - Installation
Customer Service for your individual truck requirements. A. The weights of the truck must coincide with the chassis requirements of the crane to be installed. For the 6629 crane the following chassis requirements must be met: Minimum Chassis GVW: 19,500 lbs; Minimum Cab to Axle: 84”;... - Page 22 The six strand power/auxiliary control cord on the hydraulic valve provides power to the crane and feedback to auxiliary functions. It is accessible from the underside of the base plate and should be connected. Connect the hydraulic hoses to the crane. Two hydraulic connections are extended through the crane base and are accessible from the underside of the base plate.
- Page 23 Bodies takes no liability for the placement of a crane by an outside source. If you install a crane not designed for the body or chassis, your crane and the stability of it will fail. Summit Truck Bodies has completed an extensive testing of the crane and has formulated the Stability Chart to cover the truck body and chassis on which it is mounted.
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Page 25: Section 2 Operation
SECTION 2 - OPERATION 2.1 GENERAL For ease of operation, become familiar with your crane and truck combination. Practice lifting without a load, and then graduate to a small load, gradually becoming larger in load size. Do this prior to actually going to the job site to perform the job task. As with all jobs, there is an element of risk, so prepare the operator for emergency situations and, much like testing for a fire drill, they will master the situation with each practice. -
Page 26: Operating Restrictions
2.4 OPERATING RESTRICTIONS Guidelines for operating the equipment: 1. The truck must be level for all loading and unloading with the crane. 2. The emergency brake must be engaged prior to any crane operation. 3. The outriggers must be extended and setting on solid footings before operating the crane. 4. -
Page 27: Remote Control Operation
B. Operate the outrigger position switch to position the outrigger. C. After outriggers are positioned, return crane/outrigger switch to “crane” position. D. Crane is now ready to operate. MANUAL OUTRIGGERS: A. Rotate locking pin to release outrigger leg. B. Pull out outrigger leg and rotate locking pin to lock outrigger leg in position. C. - Page 28 To shut down the remote: Emergency/Manual Shutoff: A. Pressing the power button will immediately break all communications between the transmitter and receiver and will stop electrical functions on the crane. B. The power button will not disable the vehicle power to the crane. Automatic Shutoff: The transmitter will automatically power down after a programmable time of non-use.
- Page 29 Study your remote and know your control panel and what functions each corresponds within the operation of the crane. If your remote panel decal becomes damaged, send for a replacement. Keeping the remote decal clean will ensure a safe operation of the remote. Practice using the remote before lifting a load;...
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Page 30: Indicator Bank
2.8 INDICATOR BANK This crane is equipped with an indicator bank that provides direct feedback on the status of crane operation to the operator. The bank consists of 2 indicator lights, indicator light test button, and the receiver to transmitter connection plug. From left to right the lights are as follows: ... -
Page 31: Shutdown
Before extending the boom, always pay out the winch cable. Failure to do so may result in damaging the cable and cable failure. Summit Truck Bodies cranes are equipped with counter balance valves located in the manifold block welded on the lift cylinder. This valve functions... -
Page 32: Operator Requirements
2.12 OPERATOR REQUIREMENTS The crane should not be operated by just anyone on the job site. For your safety and liability prevention, you should limit the operation to people meeting the following scope of operation: The person operating the crane must be trained and certified as an operator. ... -
Page 33: Crane Precautions
travel block; never use this device to wrap around the load. Before lifting the load, set the outriggers of the truck and stabilize the truck base. Balance the load evenly with the hoist rope directed to the center of the load. ... -
Page 34: Section 3 - Maintenance
Manually attempt to override the remote, allowing for all reserve hydraulic pressure to be released. Perform your company’s designated PM on the equipment. Replacement parts are available through Summit Truck Bodies. Any worn or broken parts should be replaced at this time. Service To better service your crane, you may find it helpful to follow these guidelines: ... -
Page 35: Lubrication
Anti-foam, Anti-oxidant inhibitors Rust resistant, Anti-wear additives. Summit Truck Bodies recommends the first filter change to occur after the first 25 hours of service.* The second, and every subsequent change, should occur after every 500 hours of service. By following these guidelines, the hydraulic oil should last up to 3,000 hours. -
Page 36: Hydraulic System Purging
3.5 HYDRAULIC SYSTEM PURGIN The oil should be changed after 3,000 hours of operation or every year, whichever occurs first. Follow these guidelines to purge the hydraulic system: 1. Put the truck into an area that allows for the full rotation of the crane. 2. -
Page 37: Counter Balance Valve
3.8 COUNTER BALANCE VALVE Your crane is equipped with hydraulic cylinders that have counter balance valves. These prevent the failure of the cylinder rods in a downward motion in the event there is a component failure within the hydraulic system. Find the cylinder you suspect to be the problem. - Page 38 Quarterly inspections are suggested for the safety of the personnel working on the job site. This inspection involves more than the suggested visual inspection done daily. The quarterly inspector can be the operator if you deem him to be a competent person with knowledge of the equipment and its features and functions.
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Page 39: Gear-Bearing Bolts
3.12 GEAR-BEARING BOLTS Do not reuse any of the gear bearing bolts. These must be replaced using a bolt of identical specifications for size and grade. Reuse of the old bolt will result in a compromise of bolt integrity and could lead to a severe accident, causing loss of life and/or limb. -
Page 40: Inspections
3.13 INSPECTIONS Daily Inspection Before going to the job site each day, a visual inspection of the following will help prevent unnecessary maintenance: All fluid levels are within the tolerances set by the manufacturers, such as air compressor, crane and engine ... -
Page 41: Lubrication And Maintenance Schedule
Quarterly Inspection This inspection should include, but not be limited to, the following: Any loose bolts on the crane body Any bolts mounting the crane to the main body of the truck pedestal The hydraulic system pressures to the cylinders, main block assembly, and cartridges ... -
Page 42: Section 4 - Trouble Shooting
SECTION 4 - TROUBLE-SHOOTING The following is meant as a reference in diagnosing on-the-job-malfunctions. SYMPTOM PROBABLE CAUSE Parking brake is not engaged Crane will not operate PTO is not engaged Radio receiver does not have 12V power ... - Page 43 SYMPTOM PROBABLE CAUSE Cylinder piston seals leaking Boom drifts under load Counterbalance valve defective Restriction in the line Boom or winch won’t lift Relief valve is not set properly Overload condition Counterbalance valve is malfunctioning or defective ...
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Page 44: Section 5 - Parts
SECTION 5 – PARTS... -
Page 50: Section 6 - Hydraulic / Controls
SECTION 6 – HYDRAULICS / CONTROLS ROTATION WINCH... -
Page 53: Section 7 - Wiring Harness
SECTION 7 – WIRING HARNESS... -
Page 54: Limited Warranty
The retail purchaser is required to keep documented evidence that these services were performed. The Summit Truck Bodies, LLC Limited Warranty may be subject to cancellation if the above requirements are not performed. Summit cranes with known failed or defective parts must be immediately removed from service. - Page 55 Exclusions and Limitations The warranties contained herein shall NOT APPLY TO: 1. Any defect which was caused (in Summit’s sole judgment) by other than normal use and service of the crane or by any of the following: (i) accidents including but not limited to collision (ii) misuse or negligence (iii) overloading (iv) lack of reasonable and proper maintenance (v) improper repair or installation (vi) unsuitable storage (vii) non-Summit alteration or modification (viii) natural calamities (ix) vandalism...
- Page 56 No person is authorized to give any other warranty or assume any additional obligation on Summit’s behalf. SUMMIT TRUCK BODIES IS UNDER NO OBLIGATION TO EXTEND THIS WARRANTY TO ANY CUSTOMER FOR WHICH AN SUMMIT CRANE WARRANTY FORM HAS NOT BEEN...
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