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Rosemount Ultrasonic 3810 Series Instructions Manual
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Rosemount Ultrasonic 3810 Series Instructions Manual

Rosemount Ultrasonic 3810 Series Instructions Manual

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Upgrade kit instructions
00825-0200-3810, Rev AB
January 2023
Rosemount
Ultrasonic 3810 Series
™
Electronics

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Summary of Contents for Rosemount Ultrasonic 3810 Series

  • Page 1 Upgrade kit instructions 00825-0200-3810, Rev AB January 2023 Rosemount Ultrasonic 3810 Series ™ Electronics...

  • Page 2: Table Of Contents

    Upgrade kit instructions January 2023 Signal words and symbols Pay special attention to the following signal words, safety alert symbols, and statements: Safety alert symbol This is a safety alert symbol. It is used to alert you to potential physical injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 3 January 2023 Upgrade kit instructions 3810 Series engineering drawings..................71 Upgrade kit instructions...
  • Page 4 Upgrade kit instructions January 2023 3810 Series Electronics Upgrade kit instructions...

  • Page 5: Plan

    Welcome to the Rosemount 3810 Series Ultrasonic Instruction Manual. This manual has been designed to provide you with a step-by-step set of instructions for a Rosemount Liquid Ultrasonic meter with 3800 Series electronics to the new 3810 Series electronics. NOTICE Please read the “Before You Begin”...
  • Page 6 Upgrade kit instructions January 2023 1.2.2  Tools required Figure 1-1: Required Tools A. ⅛-in. flat-blade screw driver B. ¼-in. flat-blade screw driver C. 3/8-in. drive ratchet wrench D. 3/8-in. drive - extension - at least 3.5-in. long E. 3/8-in. drive - 7/16-in. socket F.
  • Page 7 January 2023 Upgrade kit instructions 1.3  Before removing the 3800 Series Electronics 1.3.1  Procedure before removing the 3800 Series Electronics Procedure 1. Before removing power from the meter being software to connect to the meter. 2. Use the screen in Edit/Compare Configuration MeterLink to read the configuration from the meter and save...
  • Page 8 Upgrade kit instructions January 2023 Figure 1-2: Accessing Modbus ID for Ports A and B 4. Based on the information contained in the connection properties window, enter the values for the following parameters in the Summary table of communications/output settings: Port A and B: Modbus ID = _____(enter Comms Address).
  • Page 9 January 2023 Upgrade kit instructions Figure 1-3: Remove End Caps from the Upper Electronics Enclosure A. End cap B. Upper enclosure C. Enclosure bolts D. Base enclosure Upgrade kit instructions...
  • Page 10 Upgrade kit instructions January 2023 Figure 1-4: 3800 Series Electronics Assembly board layout A. Upper explosion- proof Mark III housing assembly B. I.S. interface board C. Option boards D. CPU board assembly E. Field termination board F. Base unit Mark III Electronics G.
  • Page 11 January 2023 Upgrade kit instructions Figure 1-5: 3800 Series CPU Board Showing Switch Settings Figure 1-6: 3800 Series CPU Board with I.S. Barrier Board Piggy-Backed on CPU Board Upgrade kit instructions...
  • Page 12 Upgrade kit instructions January 2023 1.4  Removing 3800 Series Electronics 1.4.1  Procedure to remove the 3800 Series Electronics Procedure 1. Having obtained all the information related to the set-up of the 3800 Series electronics configuration and communications, all the components related to the electronics can now be physically removed from the meter.
  • Page 13 January 2023 Upgrade kit instructions Figure 1-8: Remove Bolts from Base Enclosure Cover 5. Remove the upper electronics housing from the base enclosure. a) Remove the Acquisition cable, which comes down from the upper electronics to the Acquisition module in the base enclosure.
  • Page 14 Upgrade kit instructions January 2023 Figure 1-9: Remove the Acquisition Cable 6. Remove all the screws that hold the transducer wires in the terminal blocks that attach the transducers to the Acquisition module. a) Remove the screws from the ends of the two connectors.
  • Page 15 January 2023 Upgrade kit instructions Figure 1-10: Remove Old RTV 10. Remove the base enclosure from the meter body. 11. If RTV silicone adhesive/sealant was used to seal the base enclosure to the meter body, remove the adhesive/sealant so the 3810 base enclosure will have a clean mounting surface. The 3800 Series electronics should be completely removed from the meter body at this time.

  • Page 16: Install

    Upgrade kit instructions January 2023 2  Install 2.1  Installing the 3810 Series Electronics 2.1.1  Procedure to install the 3810 Series Electronics Procedure 1. Remove the 3810 Upgrade components from the packaging. a) Use the 6 mm Allen wrench to remove the two screws from the base enclosure cover.
  • Page 17 January 2023 Upgrade kit instructions 5. Place the base enclosure on top of the meter body on top of the insulating gasket. Note that the transducer port openings on the base enclosure are labeled with transducer locations (i.e., A1, A2, B1, B2, C1, C2, D1, D2). a) Orient the base so that the A1 transducer port is closest to the A1 transducer location on the meter body.
  • Page 18 Upgrade kit instructions January 2023 This will ensure a water-tight seal. Any excess sealant can be removed by using a scraper to leave the sealant flush with the top of the well. Excess sealant will adhere to the acquisition board when it is installed, and make future removal of the board difficult.
  • Page 19 January 2023 Upgrade kit instructions Figure 2-6: Acquisition Module Wiring A. Acquisition Module A1 transducer wiring B. Base enclosure A1 transducer port 9. Route the transducer cables through the cable glands with the correct label number (i.e. A1) which matches the label on the transducer cable.
  • Page 20 Upgrade kit instructions January 2023 Figure 2-8: Transducer Cable Cut Instructions 12. Insert tubing over wires, inner insulation and under shield approximately 1.5-in. of shield should overlap. 13. Insert and secure transducer cables through cable glands verify Line Mark is as referenced in Figure 2-7.
  • Page 21 January 2023 Upgrade kit instructions Figure 2-10: Install Cable and Secure Wires A. Acquisition Module transducer wiring 17. Use the cable ties to dress the transducer cables. They should be dressed in groups of two: A1 and C1, D1 and B1, A2 and C2, D2 and B2.
  • Page 22 Upgrade kit instructions January 2023 Figure 2-11: Re-oriented and Secured Transducer Cables A. Transducer cable ties 18. Reconnect the acquisition cable connector to the acquisition module and secure the cable connector by tightening the two screws. 19. Install the cable clamp on the Acquisition cable with the screw, lock washer, flat washer to secure the cable to the final mounting hole of the Acquisition module.
  • Page 23 January 2023 Upgrade kit instructions Figure 2-12: Installing the Acquisition Cable and Module A. Acquisition cable connector B. Acquisition cable C. Cable clamp and screw 20. Wrap the excess cable around the Acquisition Module and place the electronics housing into position on the base enclosure.
  • Page 24 Upgrade kit instructions January 2023 Figure 2-13: Bolt the Upper Enclosure to Base Enclosure A. Upper enclosure B. Enclosure bolts C. Base enclosure 24. Remove the end cap next to the conduit entries from the upper enclosure. Figure 2-14 shows the layout of the 3810 electronics.
  • Page 25 January 2023 Upgrade kit instructions Figure 2-14: 3810 Series Electronics Layout A. End cap B. CPU module C. Optional I/O module D. 3810 Series Transmitter electronics enclosure E. I. S. Barrier module F. Power supply G. Backplane H. Optional local display module I.
  • Page 26 Upgrade kit instructions January 2023 L. Cable glands M. U.L. warning tag - Base enclosure N. M20 plug O. Gasket The following table shows the default communications and output settings for the 3810 electronics and configuration. Table 2-1: 3810 Series Default Communications and Output Settings Communication/ Default...
  • Page 27 January 2023 Upgrade kit instructions electronics must be set for RS-232-Full Duplex, or RS-485-Full Duplex (requires 4 conductor cables). 25. Check the CPU module switches on the to ensure they are set properly. Figure 2-15: CPU Switch Settings A. WRITE PROT. switch B.
  • Page 28 Upgrade kit instructions January 2023 Figure 2-16: Install Wiring Terminal Block Connectors to the CPU Module A. Conduit wiring entry (four entries) B. Pulse out C. Ground/Prover switch - D. Prover switch + E. Temperature transmitter + F. Temperature transmitter - G.
  • Page 29 January 2023 Upgrade kit instructions All of the terminations in the 3810 Series electronics are removable terminal blocks. Removing the terminal blocks from the modules before terminating wires to them makes wiring easier. 3810 Communication and Output settings of this document also includes wiring tables and illustrations for each of the connectors in the electronics.
  • Page 30 Upgrade kit instructions January 2023 30. Apply electrical power to the system and verify the field connections are working correctly. 31. Do not install end caps until you configure the meter. This completes the installation of the hardware associated with the 3810 Series Electronics meter upgrade procedure. 3810 Series Electronics Upgrade kit instructions...

  • Page 31: Operate

    It is recommended to use the latest version of MeterLink which can be found at www.emerson.com/ meterlink. For Rosemount Ultrasonic 3810 Series electronics with v1.60 and later firmware, MeterLink v1.90 or later is required. 3.1.1  Initial communication connection using Ethernet...
  • Page 32 Module. MeterLink v1.90 or later is required to make a connection to a meter requiring user authentication. See Manage Users in the Rosemount 3810 Series Liquid Ultrasonic Flow Meters: Operations Manual for more details on setting up users, user types and passwords.
  • Page 33 January 2023 Upgrade kit instructions 2. Plug the DB-9 end of the cable directly into the PC running MeterLink. The three wires on the other end of the cable connect to RX, TX, and COM terminals on the CPU Module. The Digital Out wire goes to RX, the Digital In wire goes to TX, and the COMMON wire goes to COM.
  • Page 34 Upgrade kit instructions January 2023 3. Start MeterLink on the PC and create a new Meter Directory ™ record with the following parameters: a) Enter a name. b) Select Meter Type as Gas or Liquid as appropriate. c) Check the Direct box and uncheck the Modem and Ethernet boxes.
  • Page 35 MeterLink will now ™ connect to the meter. For Rosemount 3810 Series Firmware v1.60 and later, MeterLink will display a Meter Login dialog box and require a valid username and password to be entered to make a connection.
  • Page 36 Upgrade kit instructions January 2023 Figure 3-2: Communications Settings dialog 2. Use the Driver selection pull-down menu if communication settings require RS-485. 3810 Series Electronics Upgrade kit instructions...
  • Page 37 January 2023 Upgrade kit instructions Figure 3-3: Change driver selection for RS-485 half duplex or full duplex communication 3.1.3  Write the converted configuration file to the meter Procedure 1. With communication to the meter established, use the Tools| Edit/Compare Configuration menu path to access the Edit/ dialog.
  • Page 38 Upgrade kit instructions January 2023 Figure 3-4: Edit/Compare Configuration Dialog a) Select the final 3800 Series configuration file created in Step 2 Procedure before removing the 3800 Series Electronics of this document (i.e., “Meter Name, 3800 Series Final Config, 3-4-2005 10-15-02 AM.cfg”). b) Click Open.
  • Page 39 January 2023 Upgrade kit instructions Figure 3-6: Edit/Compare Configuration Dialog with Active Convert Button If the meter supports HART, check the 2nd variable parameter setting using the Field Setup Wizard| dialog. A reminder dialog prompts Current Outputs you to set this parameter. Figure 3-7: HART Parameter Settings For Liquid ultrasonic meters, the HART Secondary Variable option is:...
  • Page 40 Upgrade kit instructions January 2023 Figure 3-8: Converted Configuration with Highlighted Changes d) Click Write Checked to write the converted configuration to the meter (see Figure 3-8). If an error occurs, MeterLink will display a message indicating the ™ nature of the problem. Manually edit the parameter(s) with errors to successfully complete the download.
  • Page 41 January 2023 Upgrade kit instructions Figure 3-9: Meter Monitor Dialog 3.1.4  Configure the meter using the Field Setup Wizard Procedure 1. Use the menu path to access Meter|Field Setup Wizard the Field Setup Wizard Startup dialog. a) Verify that all settings (options) are correct (e.g., temperature, pressure, meter connections and meter outputs).
  • Page 42 Upgrade kit instructions January 2023 Figure 3-10: Field Setup Wizard Startup Dialog 2. Setup the Frequency and Digital Output Sources parameters from the Field Setup Wizard Frequency/Digital Outputs Sources Page. Figure 3-11: Field Setup Wizard Frequency and Digital Output Sources Page 3810 Series Electronics Upgrade kit instructions...
  • Page 43 January 2023 Upgrade kit instructions The meter has user-configurable selections for either a frequency output or digital status (FODO). Use the pull-down menus to edit these parameters. (3) Frequency/Digital Outputs: • FODO1 (four possible output configurations) • FODO2 (eight possible output configurations) •...
  • Page 44 For added security, the default username, administrator, can be changed as well. See Manage Users in the Rosemount 3810 Series Liquid Ultrasonic Flow Meters: Operations Manual (00809-0200-3810) for more details on setting up users, user types and passwords using the Meter → ...

  • Page 45: Mark Iii Wiring I/O And Switch Settings

    January 2023 Upgrade kit instructions A  Mark III Wiring I/O and switch settings Use the wiring I/O and switch settings in this appendix to configure the 3810 Series electronics parameters. Figure A-1: Mark III Field Connection Board Switches and Connectors Upgrade kit instructions...
  • Page 46 Upgrade kit instructions January 2023 Figure A-2: Mark III CPU Boards Switches Note The switch positions shown in the sketches of the switch banks are the factory default positions. A.1  3800 Series RS-232 Full Duplex Figure A-3: Port A Settings 3810 Series Electronics Upgrade kit instructions...
  • Page 47 January 2023 Upgrade kit instructions Figure A-4: Port B Settings A.2  3800 Series RS-485 Half Duplex Figure A-5: Port A Settings (Factory Default Switch Settings for Port A) Figure A-6: Port B Settings Upgrade kit instructions...
  • Page 48 Upgrade kit instructions January 2023 A.3  3800 Series Discrete output switch settings Figure A-7: Group 1 Frequency and Digital Outputs Figure A-8: Group 2 Frequency and Digital Outputs 3810 Series Electronics Upgrade kit instructions...
  • Page 49 January 2023 Upgrade kit instructions Figure A-9: Series 100 Option Board (If Installed) A.4  3800 Series RS-232 Full Duplex Figure A-10: Port C Settings A.5  3800 Series RS-485 Half Duplex Figure A-11: Port C Settings Upgrade kit instructions...
  • Page 50 Upgrade kit instructions January 2023 A.6  3800 Series Series 100 option board (if installed) Figure A-12: Analog Output 1 Figure A-13: Analog Input 1 (Temperature) Figure A-14: Analog Input 2 (Pressure) 3810 Series Electronics Upgrade kit instructions...
  • Page 51 January 2023 Upgrade kit instructions Figure A-15: Series 100 Plus HART Option Board (If Installed) A.7  3800 Series RS-232 Full Duplex Figure A-16: Port C Settings A.8  3800 Series RS-485 Half Duplex Figure A-17: Port C Settings Upgrade kit instructions...
  • Page 52 Upgrade kit instructions January 2023 A.9  3800 Series Series 100 plus HART option board (if installed) Figure A-18: Analog Output 1 Figure A-19: Analog Output 2 (HART capable) Figure A-20: Analog Input 1 (Temperature) Figure A-21: Analog Input 2 (Pressure) 3810 Series Electronics Upgrade kit instructions...

  • Page 53: Summary Table Of Communications/Output Settings

    January 2023 Upgrade kit instructions B  Summary table of communications/ output settings Based on switch position on the 3800 CPU board and Option board if installed, indicate the appropriate configuration for each communication/output parameters on the 3800 electronics. Use these parameters to configure the 3810 Series electronics. Table B-1: Communications/Output Settings Summary Table Output (Check electronics switch settings and circle appropriate box for...
  • Page 54 Upgrade kit instructions January 2023 Table B-1: Communications/Output Settings Summary Table (continued) Output (Check electronics switch settings and circle appropriate box for type each output) Freque TTL (if S8-4 is set Open Collector (if used (if to TTL) S8-4 is set to OC) output J5-1 not used)
  • Page 55 January 2023 Upgrade kit instructions Table B-2: Communications/Output Settings Summary Table Results Output type Enter communications and output settings Serial port A Serial port B Serial port C Digital output 1A Digital output 1B Frequency output 1A Digital output 2A Digital output 2B Frequency output 1B Frequency output 2A...
  • Page 56 Upgrade kit instructions January 2023 3810 Series Electronics Upgrade kit instructions...

  • Page 57: 3810 Communication And Output Settings

    January 2023 Upgrade kit instructions C  3810 Communication and Output settings C.1  3810 Wiring and I/O Refer to the 3810 Series Ultrasonic Liquid Flow Meter Installation Manual for more wiring details. Figure C-1: CPU Module Labeling and LED Indicators A. Acquisition/Measurement mode B.
  • Page 58 Dynamic Host Protocol Switch position Server - enables you to • ON - the meter is communicate with a enabled to act as a Rosemount ™ Ultrasonic DHCP server for a meter that is not single DHCP client connected to a network.
  • Page 59 January 2023 Upgrade kit instructions (continued) Table C-1: CPU Module Labeling and LED Functions PORT A PORT A override - Switch position RS-232 serves as an • ON - enables RS-232 override during meter PORT A override commissioning to establish •...
  • Page 60 Upgrade kit instructions January 2023 (continued) Table C-1: CPU Module Labeling and LED Functions TX signal (Port A for Flashing green (when RS485; 2-wire or 4-wire transmitting data) or RS232 communication) transmitting data LINK ETH1Link user Ethernet Solid green connection C.2 ...
  • Page 61 Backplane (male end located on the back of the Backplane Board). C.3  Input and output connections The Rosemount 3810 Series Ultrasonic Flow Meter provides the Analog inputs for pressure and temperature, Analog output 2 and frequency and digital outputs on the CPU Module lower terminal block.
  • Page 62 Upgrade kit instructions January 2023 Figure C-2: CPU Module Lower Terminal Block I/O Connections A. Frequency/Digital output 2 (FODO 2) B. Frequency/Digital output 2 (FODO 2) Gnd C. Frequency/Digital output 2 (FODO 2) Gnd D. Frequency/Digital output 3 (FODO 3) E.
  • Page 63 January 2023 Upgrade kit instructions Figure C-3: Frequency/Digital Output Output for FODO1 and Digital Output1 (Group 1 on the CPU Module upper terminal block) share a common ground and have 50 V isolation. FODO2 and FODO3 (Group 2 on the CPU Module lower terminal block) share a common ground and have 50 V isolation.
  • Page 64 Upgrade kit instructions January 2023 Figure C-4: CPU Module - Frequency/Digital Outputs Common Ground - Type 2 A. FODO1 and Digital input1 - shared common ground (Group1) B. FODO2 and FODO3 - shared common ground (Group2) 3810 Series Electronics Upgrade kit instructions...
  • Page 65 January 2023 Upgrade kit instructions Figure C-5: CPU Module - Frequency/Digital Outputs Common Ground - Type 4 A. FODO1 and DI1/FODO6 - shared common ground - Type 4 CPU Module (Group 1) B. FODO2, FODO3, FODO4 and FODO5 - shared common ground - Type 4 CPU Module (Group 2) C.4 ...
  • Page 66 Upgrade kit instructions January 2023 Port A supports a special override mode which forces the port to use known communication values (19200 baud, address 32, RS-232). Note that the protocol is auto-detected. This mode is expected to be used during meter commissioning (to establish initial communication) and in the event that the user cannot communicate with the meter (possibly due to an inadvertent communication configuration change).
  • Page 67 Figure C-6: PC to Meter Serial Connection Wiring C.5  Analog input settings The Rosemount 3810 Series Ultrasonic Flow Meter has the capability to sample analog temperature (Analog Input 1) and pressure (Analog Input 2) with 4-20 mA signals. These analog input signals are configured to sink.
  • Page 68 Upgrade kit instructions January 2023 C.6  Analog output settings The Rosemount 3810 Series Ultrasonic Flow Meter provides two 4-20 mA analog output signals that are software configurable for either sink or source current. Refer to the System Wiring Diagram in 3810 Series engineering drawings.
  • Page 69 January 2023 Upgrade kit instructions Figure C-7: CPU Module Power Source Connections A. 24 V Loop power B. Power in connector (main power source) C. 2 Amp fuse (used for main power input) Upgrade kit instructions...
  • Page 70 Upgrade kit instructions January 2023 3810 Series Electronics Upgrade kit instructions...
  • Page 71 January 2023 Upgrade kit instructions D  3810 Series engineering drawings DMC-004936 3810 Series Ultrasonic Meter System Wiring Diagram Upgrade kit instructions...
  • Page 72 Upgrade kit instructions January 2023 3810 Series Electronics Upgrade kit instructions...
  • Page 73 January 2023 Upgrade kit instructions Upgrade kit instructions...
  • Page 74 Upgrade kit instructions January 2023 3810 Series Electronics Upgrade kit instructions...
  • Page 75 January 2023 Upgrade kit instructions Upgrade kit instructions...
  • Page 76 Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a mark of one of the Emerson family of companies. All other marks are the property of their respective owners.