MAC 6000 Manual

MAC 6000 Manual

Hydronic heater

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MAC 6000
MANUAL
2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604

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  • Page 1 MAC 6000 MANUAL 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 2 ANGLES: FILLETS / RADII .010 THIS PRINT, THE EXCLUSIVE PROPERTY OF MAC, Inc., IS CONFIDENTIAL, TO BE U FOR THE PURPOSE FOR WHICH IT IS LOANED, RETURNED ON REQUEST, AND IS N DRAWN 4/29/2013 COPIED OR REPRODUCED WITHOUT WRITTEN PERMISSION.
  • Page 3: Table Of Contents

    MAC 6000 - General Information ........
  • Page 4: Mac 6000 - Specifications

    Specifications MAC 6000 MAC 6000 Hydronic Heater MAC 6000 – SPECIFICATIONS Imperial Metric Heating Power Gross Input: 630,000 BTU/Hour 185 kW/Hour Combustion Efficiency: Engine/Genset(Isuzu): 10 hp/8 kW 7.46 kW/ 8 kW 915 m Hose Length: 3,000 ft 6 x 500 ft...
  • Page 5: Mac 6000 - Standard Features

    Standard Features and Options MAC 6000 Hydronic Heater MAC 6000 MAC 6000 - STANDARD FEATURES Trailer mounted-6,000 lb tandem leaf spring axles 16”, 6-Lug wheels and tires 2-5/16 IN Ball hitch-4 position adjustable height Electric trailer brakes Stop, turn and tail lights...
  • Page 6: Mac 6000 - General Information

    General Information MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 7: Mac, Inc. Warranty

    MAC, Inc. warrants to the original purchaser of the equipment, that all workmanship and materials utilized in the construction of the equipment by MAC, Inc. will be free from substantial defects in material and workmanship for a period of one (1) year from the date of purchase.
  • Page 8 MAC, Inc. will replace or repair any defective products within a reasonable period of time and return them to you. If MAC, Inc. determines there is no failure to this limited warranty, you will be notified to retrieve your product from the service facility. MAC, Inc.
  • Page 9: General Trailering Information

    MAC 6000 General Trailering Information MAC 6000 Hydronic Heater GENERAL TRAILERING INFORMATION  Driving a vehicle with a trailer in tow is vastly different from driving the same vehicle without a trailer in tow. It takes longer to get up to speed. You need more room to turn and pass, and more distance to stop when towing a trailer.
  • Page 10: Safe Trailer Towing Guidelines

    MAC 6000 Safe Trailer Towing Guidelines MAC 6000 Hydronic Heater SAFE TRAILER TOWING GUIDELINES  Before towing, check coupling, safety chains, safety brake, tires, wheels and lights.  Check the breakaway battery. Make sure it is fully charged.  Check the wheel lug nuts or bolts for tightness. 85-95 ft. /lbs.
  • Page 11: Make Regular Stops To Confirm

    MAC 6000 Safe Trailer Towing Guidelines (cont.) SAFE TRAILER TOWING GUIDELINES – (continued) MAC 6000 Hydronic Heater Make regular stops to confirm  The coupler is secure to the hitch and is locked.  Electrical connections are made.  There is appropriate slack in the safety chains.
  • Page 12: Warnings And Cautions

    MAC 6000 Hydronic Heater WARNINGS AND CAUTIONS The MAC 6000 Hydronic surface heater is designed and built for sustained reliable heat production in industrial, severe operating conditions and environments. The MAC 6000 is built to withstand rough and frequent handling.
  • Page 13 Lifting Instructions MAC 6000 Hydronic Heater Crane Lifting Requirements • The MAC 6000 is equipped with crane lift points. Never attempt to lift machine by any other points. • Always use properly rated lifting equipment. Lift points are only approved for use with a double leg sling.
  • Page 14 Notes MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 15: Informational Decals

    MAC 6000 MAC 6000 Hydronic Heater INFORMATIONAL DECALS – Provide you important information about your MAC heater allowing for ease in servicing, ordering parts and/or warranty questions. Located inside the right hand front control panel door Serial #, Model # and VIN # ID tag...
  • Page 16 Informational Decals (cont.) MAC 6000 MAC 6000 Hydronic Heater INFORMATIONAL DECALS – (continued) Model number decal Crane lifting points Low or ultra-low sulfur DIESEL FUEL ONLY NO ADDITIVES Located on the front trailer/heater tongue Trailer/heater front lift jack Tire size and air pressure ID tag...
  • Page 17: Instructional Decals

    Crane lifting points “D” ring tie downs during transportation Fork lift pockets MAC Heaters – Engine/heater control panel Page 18 2106 East Indiana Ave., Bismarck, ND 58504, U.S.A. www.macheaters.com +1.800.272.4604 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 18 Instructional Decals (cont.) MAC 6000 Hydronic Heater MAC 6000 INSTRUCTIONAL DECALS – (continued) Notice – Do NOT operate while transporting Doors must be closed during operation Notice – Keep air intake free and clear of debris Caution: Hot Exhaust – Both engine and burner Page 19 2106 East Indiana Ave., Bismarck, ND 58504, U.S.A.
  • Page 19: Warning Decals

    Warning Decals MAC 6000 Hydronic Heater MAC 6000 WARNING DECALS – Provide important information and warnings to ensure the safety of the operator and the machine. 1 WARNING – Improper operation of this equipment can cause serious injury or death. Read operation and maintenance manual and safety manual supplied with this equipment before operating or servicing.
  • Page 20 Warning Decals (cont.) MAC 6000 MAC 6000 Hydronic Heater WARNING DECALS - (continued) Doors must be closed during operation WARNING – Burn Hazard. Do NOT touch. Allow to cool before servicing. During operation, internal components are a burn hazard. Notice – Keep air intake free and clear of debris CAUTION: HOT EXHAUST –...
  • Page 21 Warning Decals (cont.) MAC 6000 MAC 6000 Hydronic Heater WARNING DECALS - (continued) WARNING – Burn Hazard. Do NOT touch. Allow to cool before servicing. During operation, internal components are a burn hazard. DANGER – Moving parts can crush and cut. Do not operate with guard removed.
  • Page 22: Pre-Start Checklist

    MAC 6000 Pre-Start Checklist MAC 6000 Hydronic Heater PRE-START CHECKLIST WARNING!  SEVERE INJURY MAY RESULT IF PRECAUTIONS ARE NOT FOLLOWED.  DO NOT COVER THE MACHINE. MACHINE MUST BE USED IN AN OPEN AREA.  DO NOT OPERATE MACHINE WITH ACCESS DOORS OPEN.
  • Page 23: Typical Hose Layout

    Typical Hose Layout MAC 6000 Hydronic Heater MAC 6000 Heater DIMENSION THAW SPACING CURE SPACING 12 IN - 18 IN 18 IN - 24 IN 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 24 Notes MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 25: Start/Stop Procedure

    Start/Stop Procedure MAC 6000 Hydronic Heater MAC 6000 START/STOP PROCEDURE Engine/Heater Control Panel START PROCEDURE 1. Perform pre-start and engine compartment checklists. 2. Hook up and layout your ground hoses in desired configuration. 3. Turn battery disconnect connect switch to “ON” position.
  • Page 26: Adjusting Heater Output

    Adjusting Heater Output MAC 6000 Hydronic Heater MAC 6000 ADJUSTING HEATER OUTPUT Heater Main Menu SETTING/ADJUSTING HEATER 1. Press Up and Down arrow keys for desired temperature setting. 2. Press “OK” button once you have set your desired temperature to engage heater.
  • Page 27: Replacement Parts And Filters

    Replacement Parts and Filters MAC 6000 Hydronic Heater MAC 6000 REPLACEMENT PARTS AND FILTERS Battery Part # MAC Description MAC Part # Isuzu Engine Fuel Filter Part # MAC Battery MAC2013 Isuzu Engine Oil Filter Part # MAC Isuzu Engine Fuel Filter...
  • Page 28: Single Axle Parts - Trailer Version

    Trailer Axle Manual Trailer Axle Manual MAC 6000 Hydronic Heater T������ A��� Owner's Manual 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 29 Trailer Axle Manual Trailer Axle Manual MAC 6000 Hydronic Heater INTRODUCTION Combining years of experience in the trailer frame and recreational vehicle industry with the newest and most innovative technology, Lippert Components, Inc. introduces it’s newest addition, The Axle and Running Gear Division.
  • Page 30 Trailer Axle Manual MAC 6000 Hydronic Heater BREAK-IN PERIOD FOR ELECTRIC DRUM BRAKES The break-in period is a typical phenomenon with drum brakes and especially electric drum brakes. Electric drum brakes will require a break-in period to achieve full performance. This break-in period applies for new axles and any time new brake shoes and/or magnets are installed as part of regular maintenance.
  • Page 31 Trailer Axle Manual MAC 6000 Hydronic Heater BRAKE DRUM INSPECTION The brake shoes contact the drum surface and the magnet contacts the armature. These surfaces are subject to wear and should be inspected periodically. The drum surface should be re-machined if wear is more than .030” or out of round by more than .015”.
  • Page 32 Trailer Axle Manual Trailer Axle Manual MAC 6000 Hydronic Heater BEARING LUBRICATION - GREASE Bearing grease should be replaced every 12,000 miles or 12 months, whichever comes first. Remove all old grease from wheel hub and bearings first. Bearings should be packed by machine if possible.
  • Page 33 Trailer Axle Manual Trailer Axle Manual MAC 6000 Hydronic Heater SEAL INSPECTION AND REPLACEMENT Always check the seal to make sure that it is not damaged, nicked, cracked or torn and is in good working order. If there is any question of condition, replace the seal.
  • Page 34 Trailer Axle Manual MAC 6000 Hydronic Heater ELECTRIC BRAKES The basic structure of the Electric Brakes on your trailer will resemble the brakes on your car or tow vehicle, with one major difference; your trailer implements an Electric Actuation system and your tow vehicle utilizes a hydraulic system. The Electric Braking System operates in the following order of steps;...
  • Page 35 Trailer Axle Manual MAC 6000 Hydronic Heater Trailer Wire Gauge Chart Number of Wire Gauge and Type Length of Run Axles 16 Ga Stranded Copper Under 30ft. (9.1m) from 14 Ga Stranded Copper hitch to center of axles Over 30ft. (9.1m) from...
  • Page 36 During normal use, servicing the braking system once a year is considered normal. Increased usage will require service on a regulated schedule based on 3000-6000 mile increments. As magnets and shoes become worn, they need to be changed to maintain maximum braking capability.
  • Page 37 Trailer Axle Manual MAC 6000 Hydronic Heater SHOES AND LININGS Linings should be replaced if the material is worn to 1/16” or less. Shoes should also be replaced if they become contaminated with grease or oil or have become scored, pitted or gouged.
  • Page 38 Trailer Axle Manual MAC 6000 Hydronic Heater TORSION SUSPENSION SYSTEM The Lippert Components, Inc. Torsion Suspension system is designed to offer superior qualities over leaf spring technology. The Lippert Components, Inc. Torsion Suspension system is bracketed to the trailer’s frame and housed inside the trailer axle’s tube.
  • Page 39 Trailer Axle Manual MAC 6000 Hydronic Heater NOTE: For Torsion installation, mount Fig. 8 axle bracket to frame bracket (Fig. 8) and torque fasteners as specified in the Outside bracket chart below. dimension Outside Frame Torsion Axle Torque Specifications Axle Size...
  • Page 40 Trailer Axle Manual MAC 6000 Hydronic Heater Lift unit by the frame and never the axle or suspension. Do not go under unit unless it is properly supported by jack stands. Unsupported units can fall causing serious injury or death.
  • Page 41 Trailer Axle Manual MAC 6000 Hydronic Heater TORQUE REQUIREMENTS It is extremely important to apply and maintain proper wheel mounting torque on your trailer axle. Torque wrenches assure the proper amount of torque is being applied to a fastener. Use no other method to torque fasteners.
  • Page 42 Trailer Axle Manual MAC 6000 Hydronic Heater TIRES Prior to mounting tires onto wheels, be sure the rim size and contour are approved by the Tire and Rim Association Yearbook or the tire manufacturers catalog. In addition, confirm that the tire will carry the rated load. If the load is not evenly distributed on all tires,use the tire rated for the heaviest wheel position.
  • Page 43 Trailer Axle Manual MAC 6000 Hydronic Heater INTRODUCTION TO TROUBLESHOOTING The following section is a guideline for ensuring operation of your braking system. The safety of you, those traveling with you and those sharing the road paramount and it starts with the ability to safely stop the tow vehicle and the towed vehicle.
  • Page 44 Trailer Axle Manual MAC 6000 Hydronic Heater NO BRAKES Open Circuits Find & Correct Short Circuits Test & Correct Severe Underadjustment Adjust Brakes WEAK BRAKES Grease or Oil on Magnets or Linings Clean or Replace Corroded Connections Clean & Correct Cause of Corrosion...
  • Page 45 Trailer Axle Manual MAC 6000 Hydronic Heater SURGING BRAKES Grease or Oil on Linings or Magnet Clean or Replace Out of Round or Cracked Brake Drums Machine or Replace DRAGGING BAKES Overadjustment Readjust Out-of-Round Brake Drums Machine or Replace Incorrect Brake Components...
  • Page 46 Trailer Axle Manual MAC 6000 Hydronic Heater AMPERAGE CHART Amps/ Four Six Brakes Magnet Brakes Brakes 12.0 18.0 Low or no voltage are the most common problem with the Braking System. Amperage at the brakes is also a relatively common issue. Common causes of these conditions...
  • Page 47 Trailer Axle Manual MAC 6000 Hydronic Heater MAINTENANCE SCHEDULE 3 Months/3000 6 Months/6000 12 Months/12000 Item Function Required Weekly Miles Miles Miles Test that they're Brakes At Every Use operational. Breakaway Check battery charge and At Every Use System switch operation.
  • Page 48 Trailer Axle Manual MAC 6000 Hydronic Heater Rev: 07.25.2013 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 49 Trailer Axle Manual MAC 6000 Hydronic Heater Rev: 07.25.2013 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 50 Trailer Axle Manual MAC 6000 Hydronic Heater COMPONENT DIAGRAMS AND BOM LISTS 7" HUB/DRUM WHEEL END COMPONENTS N, O, or P CALLOUT DESCRIPTION PART NO Dust Cap Non Lubed 122099 Dust Cap Lubed 122067 Rubber Plug Lubed 122065 Grease Zerk Lubed 122255 Cotter Pin 0.120 x 1.75...
  • Page 51 Trailer Axle Manual MAC 6000 Hydronic Heater 3500# WHEEL END COMPONENTS CALLOUT DESCRIPTION PART NO Rubber plug for lubed grease caps 122065 Dust cap, for 2" bore, super lube 122067 Dust cap, for 2" bore, non-lube 122099 Cotter pin 122075...
  • Page 52 Trailer Axle Manual MAC 6000 Hydronic Heater 5200# WHEEL END COMPONENTS CALLOUT DESCRIPTION PART NO Rubber plug for lubed grease caps 122065 Dust cap, for 2.5" bore, super lube 122064 Dust cap, for 2.5" bore, non-lube 122071 Cotter pin 122075...
  • Page 53 Trailer Axle Manual MAC 6000 Hydronic Heater 6000# WHEEL END COMPONENTS CALLOUT DESCRIPTION PART NO Rubber plug for lubed grease caps 122065 Dust cap, for 2.5" bore, super lube 122064 Dust cap, for 2.5" bore, non-lube 122071 Cotter pin 122075...
  • Page 54 Trailer Axle Manual MAC 6000 Hydronic Heater 7000# WHEEL END COMPONENTS CALLOUT DESCRIPTION PART NO Rubber plug for lubed grease caps 122065 Dust cap, for 2.75" bore, super lube 127300 Dust cap, for 2.75" bore, non-lube 127206 Cotter pin 122075...
  • Page 55 Trailer Axle Manual MAC 6000 Hydronic Heater 7" BRAKES AND KITS A or B Callout Description Part # Brake, Electric - LH x 7" x 1.25" 139700 Brake, Electric - RH x 7" x 1.25" 139701 Brake Lock Washer - 7⁄16 122086 Brake Hex Nut - 7⁄16�- 20...
  • Page 56 Trailer Axle Manual MAC 6000 Hydronic Heater 10" BRAKES AND KITS A - H Callout Description Part # Brake, Electric - LH x 10" x 2.25" 122258 Brake, Electric - RH x 10" x 2.25" 122450 Brake, Electric - LH x 10" x 2.25" Self Adjust 1222583 Brake, Electric - RH x 10"...
  • Page 57 Trailer Axle Manual MAC 6000 Hydronic Heater 12" BRAKES AND KITS A - H Callout Description Part # Brake, Electric - LH x 12" x 2" 122259 Brake, Electric - RH x 12" x 2" 122451 Brake, Electric - LH x 12" x 2" Self Adjust 1222593 Brake, Electric - RH x 12"...
  • Page 58 Trailer Axle Manual MAC 6000 Hydronic Heater STORAGE STORAGE PREPARATION If your trailer is to be stored for an extended period of time the trailer will need to be prepared prior to going into storage. Follow these guidelines to setup your trailer for...
  • Page 59 Trailer Axle Manual MAC 6000 Hydronic Heater TRIP PREPARATION CHECKLIST The following checklist offers several guidelines to prolonging the quality of your running gear and will provide trustworthy and safe trailering for years to come. Using the following checklist before starting a trip with your trailer is highly recommended.
  • Page 60 Trailer Axle Manual MAC 6000 Hydronic Heater All information contained within may be distributed as a full document only, unless otherwise permitted by explicit consent of Lippert Components Inc. to distribute individual parts. All information contained within is subject to change without notice. New editions will be posted on www.lci1.com and can be downloaded for free.
  • Page 61: Isuzu Diesel Engine

    Isuzu Diesel Engine MAC 6000 Hydronic Heater ISUZU DIESEL ENGINE 2CA1, 3CA1, 3CB1 INSTRUCTION MANUAL IS U ZU M OTOR S LIM IT E D 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 62 Isuzu Diesel Engine MAC 6000 Hydronic Heater MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 63 Isuzu Diesel Engine Isuzu Diesel Engine MAC 6000 Hydronic Heater MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 64 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 65 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 66 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 67 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 68 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
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  • Page 78 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 79 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 80 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 81 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 82 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 83 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
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  • Page 85 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
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  • Page 88 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 89 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 90 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
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  • Page 93 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
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  • Page 102 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 103 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 104 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 105 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 106 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 107 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 108 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 109 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 110 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
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  • Page 114 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 115 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 116 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 117 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 118 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 119 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 120 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 121 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 122 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 123 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 124 Isuzu Diesel Engine MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 125 Isuzu Diesel Engine MAC 6000 Hydronic Heater IDE -6144 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 126: Generator

    Generator MAC 6000 Hydronic Heater ALTERNATORI AUTOREGOLATI SERIE ECP3 ISTRUZIONI PER L‟USO E LA MANUTENZIONE SELF- REGULATING ALTERNATORS SERIES ECP3 OPERATING AND MAINTENANCE INSTRUCTIONS ALTERNATEURS AUTO - REGULES SERIE ECP3 MANUEL D‟INSTRUCTION ET DE MAINTENANCE SELBSTREGELNDER GENERATOR SERIE ECP3 BETRIEBS-UND WARTUNGSANLEITUNG...
  • Page 127 Generator MAC 6000 Hydronic Heater INDICE INDEX DESCRIZIONE MACCHINA MACHINE DESCRIPTION PREMESSA INTRODUCTION IDENTIFICAZIONE MACCHINA MACHINE IDENTIFICATION INSPECTION ON DELIVERY VERIFICA ALLA CONSEGNA SAFETY REQUIREMENTS PRESCRIZIONI DI SICUREZZA 4-13 TRANSPORT AND STORAGE TRASPORTO E IMMAGAZZINAMENTO 14-17 MECHANICAL COUPLING ACCOPPIAMENTO MECCANICO...
  • Page 128 Generator MAC 6000 Hydronic Heater PREMESSA INTRODUCTION I generatori della serie ECP3, rispondono alle The ECP3 alternators comply with the EEC direttive CEE 2006/42, 2009/95, 2004/108 e directives 2006/42, 2009/95, 2004/108 and loro modifiche; pertanto non presentano their amendments; therefore they pose no pericolo per l‟operatore, se installati, usati,...
  • Page 129 Generator MAC 6000 Hydronic Heater PRESCRIZIONI SAFETY DI SICUREZZA REQUIREMENTS Durante la consultazione del presente ma- Symbols having specific meanings have been nuale d‟uso e manutenzione troverete alcuni used throughout this instruction and simboli; questi hanno un preciso significato. maintenance manual.
  • Page 130 Generator MAC 6000 Hydronic Heater PRESCRIZIONI SAFETY DI SICUREZZA REQUIREMENTS HANDLER ADDETTO ALLA MOVIMENTAZIONE This symbol identifies the type of operator in Identifica il tipo di operatore a cui è riservato charge of the operation described. l‟intervento trattato. This qualification requires a complete know-...
  • Page 131 Generator MAC 6000 Hydronic Heater PRESCRIZIONI DI SAFETY SICUREZZA REQUIREMENTS Before installing the generator, arrange- Al momento dell‟installazione le norme preve- ments must be made to earth the machine in dono che il generatore sia collegato a terra. compliance with any relevant electrical regu- Per questa ragione assicurarsi che l‟impianto...
  • Page 132 Generator MAC 6000 Hydronic Heater PRESCRIZIONI DI SAFETY SICUREZZA REQUIREMENTS Nelle vicinanze della macchina non ci No person must wear fluttering clothes (such devono essere persone con indumenti as scarves, etc.) near the machine and any svolazzanti tipo: sciarpe, fular, bracciali, etc e...
  • Page 133 Generator MAC 6000 Hydronic Heater TRASPORTO E TRANSPORT AND IMMAGAZZINAMENTO STORAGE Alternators will be packed for shipment in a In funzione della destinazione gli alternatori manner suitable to their mode of transport and possono essere imballati per la spedizione in final destination.
  • Page 134 Generator MAC 6000 Hydronic Heater TRASPORTO E TRANSPORT AND IMMAGAZZINAMENTO STORAGE Once the generator is coupled with an engi- Ricordarsi che, una volta che il generatore ne, mounted on a baseframe, or installed on sara‟ accoppiato al motore primario, o...
  • Page 135 Generator MAC 6000 Hydronic Heater ACCOPPIAMENTO MECHANICAL MECCANICO COUPLING Nel caso di accoppiamento di un gene- When coupling with an ECP3 series ratore serie ECP3 avente forma co- generator having a B3/B9 form, follow struttiva B3/B9 seguire le seguenti the instructions below: istruzioni: Fig.1...
  • Page 136 Generator MAC 6000 Hydronic Heater MECHANICAL ACCOPPIAMENTO COUPLING MECCANICO Un allineamento impreciso può causare A bad alignment may cause vibrations vibrazioni e danneggiamenti dei cusci- and bearing damages. It is advisable to netti. E‟ consigliabile inoltre verificare la verify the compatibility of the generator compatibilità...
  • Page 137 Generator MAC 6000 Hydronic Heater ACCOPPIAMENTO ELECTRICAL ELETTRICO CONNECTIONS All electrical output connections are the re- L‟accoppiamento elettrico e‟ a cura dell‟utiliz- sponsibility of, and are at the discretion of, the zatore finale ed e‟ eseguito secondo la sua sola discrezione.
  • Page 138 Generator MAC 6000 Hydronic Heater ACCOPPIAMENTO ELECTRICAL ELETTRICO CONNECTIONS PROTECTIONS PROTEZIONI The DSR electronic regulator is equipped Il regolatore elettronico DSR al fine di evitare with a low speed safety device as well as an anormali e pericolosi funzionamenti dell‟alter- overload safety device to prevent irregular natore e‟...
  • Page 139 Generator MAC 6000 Hydronic Heater STARTING AND AVVIAMENTO STOPPING OPERATIONS E ARRESTO La strumentazione per l‟avviamento, la con- All the instrumentation for starting, running duzione e l‟arresto del sistema e‟ a carico and stopping the system shall be provided by dell‟installatore.
  • Page 140 Generator MAC 6000 Hydronic Heater MANUTENZIONE MANUTENTION MAINTENANCE WARTUNG MANTENIM Demonter le flasque avant en defaisant les 4 Das entsprechende Lagerschild abbauen, Desmontar el escud Smontare lo scudo anteriore svitando i 4 dadi To remove the front shield, unscreaw the four los 4 dados de fijato.
  • Page 141 Generator MAC 6000 Hydronic Heater MANUTENZIONE MANUTENTION MAINTENANCE WARTUNG MANTEN Nel caso di sostituzione dello statore eccitatri- When replacing the exciter stator, follow the ce, attenersi alle seguenti istruzioni. instructions below. Demonter le flasque avant en defaisant les 4 Das entsprechende Lagerschild abbauen,...
  • Page 142 Generator MAC 6000 Hydronic Heater MANUTENZIONE MAINTENANCE Procedura di verifica per diodi rotore Procedure to check the diodes of the eccitatrice. exciter rotor. Strumentazione necessaria : Necessary equipment : batteria 12V 12V battery lampada 12V-21W (o in alternativa 12V-21W lamp (or alternatively 6.8Ω- resistenza 6.8Ω-30W)
  • Page 143 Generator MAC 6000 Hydronic Heater ANOMALIE E RIMEDI DEFECTS AND REMEDIES IL GENERATORE NON SI ECCITA ALTERNATOR DOES NOT EXCITE - Controllare il fusibile e se necessario sostitui- - Check the connection cables using the atta- ched diagrams. - In caso di tensione residua insufficiente, - Increase speed by 15%.
  • Page 144 Generator MAC 6000 Hydronic Heater Dibujo piezas de la Vue eclatée et Explosionszeichung Disegno esploso e Exploded view and maquina y nomenclature und Bezeichnung nomenclativo terminology nomenclatura ECP3/4 ECP3/2 Nella richiesta di pezzi di ricambio specificare il tipo e il codice dell’alternatore.
  • Page 145 Generator MAC 6000 Hydronic Heater CODICE CODICE CODIC DENOMINAZIONE NAME DESIGNATION NAMEN DENOMINAZIONE DENOMINACION DENOMINAZIONE NAME DESIGNATION NAME DESIGNATION NAMEN DENOMINACION NAMEN DENOMINACION CODE CODE CODE cuffia terminal box lid couvercle deckel cuffia tapa cuffia terminal box lid couvercle 8500611200...
  • Page 146 Generator MAC 6000 Hydronic Heater Tavola Table RESISTENZA DEGLI AVVOLGIMENTI A 20°C AMBIENTE WINDING RESISTENCES AT 20°C ROOM TEMPERATURE Tableau RESISTANCE DES BOBINAGES A 20°C DE TEMPERATURE AMBIANTE Abbildung WIDERSTAND DER WICKLUNG BEI 20°C RAUMTEMPERATUR RESISTENCIA DE LOS BOBINADOS A 20°C DE TEMPERATURA AMBIENTE...
  • Page 147 Generator MAC 6000 Hydronic Heater Tavola COLLEGAMENTI GENERATORI A 6 FILI CONNECTIONS FOR 6 LEAD ALTERNATORS Table CONNECTIONS ALTERNATEURS 6 FILS Tableau ANSCHLUSSE DER GENERATOREN MIT 6 WICKLUNSENDEN CONEXION ALTERNADOR DE 6 HILOS Abbildung Tabla COLLEGAMENTO A STELLA COLLEGAMENTO A TRIANGOLO...
  • Page 148 Generator MAC 6000 Hydronic Heater Tavola Table SCHEMA ELETTRICO ECP3 6 MORSETTI CON DSR ECP3 6 WIRES ELECTRICAL DIAGRAM WITH DSR Tableau SCHEMA ELECTRIQUE ECP3 6 BORNES AVEC DSR Abbildung SCHALTPLAN ECP3 MIT 6 KLEMMEN UND DSR ESQUEMA ELECTRICO ECP3 6 HILOS CON DSR...
  • Page 149 Generator MAC 6000 Hydronic Heater Tavola Table PROCEDURA DI VERIFICA PER DIODI ROTORE ECCITATRICE. PROCEDURE TO CHECK THE DIODES OF THE EXCITER ROTOR. Tableau PROCEDURE POUR CONTROLER LES DIODES DU STATOR D‟EXCITATRICE. Abbildung VORGEHENSWEISE ZUR PRÜFUNG DER DIODEN IM ERREGERROTOR.
  • Page 150 Generator MAC 6000 Hydronic Heater Tavola Table Tableau Abbildung Tabla SCATOLA REGOLAZIONE ECP3 ECP3 TERMINAL BOX BOITIER DE REGULATION ECP3 REGLERKASTEN ECP3 CAJA DE REGULATION ECP3 Tavola Table VOLUMI D‟ARIA E RUMOROSITA‟ (PRESSIONE SONORA (A) A VUOTO) AIR FLOW AND NOISE LEVEL (NO LOAD (A) SOUND PRESSURE LEVEL) Tableau VOLUME D‟AIR ET NIVEAU SONORE (NIVEAU SONORE (A) à...
  • Page 151 Generator MAC 6000 Hydronic Heater dimensions in mm Tavola Table DIMENSIONI DI INGOMBRO OVERALL DIMENSIONS Tableau ENCOMBREMENT Abbildung BAUBMESSUNGEN DIMENSIONES EXTERNAS Tabla Forma Form Forme 498 440 301 568 510 371 301 146,1 165,1 J609b 163,6 196,8 177,8 196,8 MD35 Centro di gravità...
  • Page 152 Generator MAC 6000 Hydronic Heater MECC ALTE SPA FAR EAST via Roma, 20 - 36051 Creazzo (VI) MECC ALTE (F.E.) PTE LTD Tel +39 0444 396111 - Fax +39 0444 396166 19 KIAN TECK DRIVE e-mail : aftersales@meccalte.it SINGAPORE 628836 sito web : www.meccalte.com...
  • Page 153: Riello Burner

    Riello Burner MAC 6000 Hydronic Heater Installation & Operating Manual Single stage operation oil burner NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating unit, as settings may differ from those shown in this manual.
  • Page 154 Riello Burner MAC 6000 Hydronic Heater INSTALLLATION PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit suffi- cient air to enter the boiler/furnace room.
  • Page 155 Riello Burner MAC 6000 Hydronic Heater PACKAGE CONTENTS LIST Your Riello 40 burner should include the following parts. Please check to make sure all parts are present before begin- ning the installation. Quantity Description Code Burner chassis with cover 3726512...
  • Page 156 Riello Burner MAC 6000 Hydronic Heater TECHNICAL DATA SPECIFICATIONS Fuel No. 2 Fuel Oil Firing rate 3.50 to 6.40 GPH 11.3 to 20.7 kg/h 490,000 to 896,000 BTU/h - 143.5 to 262.5 kW Effective output 123,480 to 225,790 kcal/h Voltage (single phase)
  • Page 157 Riello Burner MAC 6000 Hydronic Heater INITIAL SET-UP A) Remove burner and air tube from cartons. Check parts list (inside cover) to ensure all parts are present. B) Remove burner cover by loosing the three screws securing it. Remove control box and air tube cover.
  • Page 158 Riello Burner MAC 6000 Hydronic Heater A) Insert the two BOLTS (1) into the UNIVERSAL MOUNTING FLANGE (10) from the flat side, ensuring the bolt heads are flush with the flat surface. Secure in place using two special CHROME NUTS (2) provided.
  • Page 159 Riello Burner MAC 6000 Hydronic Heater ELECTRICAL CONNECTIONS It is advisable to leave the control box off the sub-base while completing the electrical connections to the burner. 1) Wire access hole (Use BX electrical connector) 2) Earth ground conductor terminal (GREEN WIRE)
  • Page 160 Riello Burner MAC 6000 Hydronic Heater NOZZLE PLACEMENT A) Determine the proper firing rate for the boiler or furnace units, considering the specific application, and then use the Burner Setup Charts to select the proper nozzle and pump pressure to obtain the required input from the burner.
  • Page 161 Riello Burner MAC 6000 Hydronic Heater OIL LINE CONNECTIONS WARNING: The burner is shipped from the factory with the pump set to operate on a TWO line system. NOTE: - THIS BURNER MUST BE INSTALLED WITH A TWO LINE SYSTEM TO ALLOW THE HYDRAULIC DELAY VALVE TO OPERATE.
  • Page 162 Riello Burner MAC 6000 Hydronic Heater TWO LINE (LIFT SYSTEM) A) The burner is shipped with the pump set to oper- 2 LINE (LIFT) SYSTEM - PIPE LENGTHS ate on a two line syst em. Suction and return lines 3/8” OD 1/2”...
  • Page 163 Riello Burner MAC 6000 Hydronic Heater AIR SHUTTER SETTING LOW FIRE SETTING A) Loosen PRESSURE RELEASING SCREW (1). (One turn is sufficient). This permits the fuel pressure to bleed off to the pump return port and the burner to operate continuously at the low fire rate.
  • Page 164 Riello Burner MAC 6000 Hydronic Heater BURNER SET-UP CHART NON-RETROFIT APPLICATIONS If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the installation and set-up instructions supplied with the heating unit, as settings will differ from those shown in this manual.
  • Page 165 Riello Burner MAC 6000 Hydronic Heater DUCTED COMBUSTION AIR INTAKE APPLICATIONS The “Ducted combustion air intake kit” (see P.N. 3002762 in the spare parts list - OPTIONAL), allows ducting of exter- nal air directly into the burner. A 4” diameter air intake is provided in the kit.
  • Page 166 Riello Burner MAC 6000 Hydronic Heater BURNER START-UP CYCLE Normal Lock-out, due to light-failure Thermostat Motor Ignition transformer Valve Flame Lock-out lamp D5229 ~ 12s ~ 12s ~ 5s 2453 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 167 Riello Burner MAC 6000 Hydronic Heater EXPLODED SPARE PARTS LIST 2453 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 168 Riello Burner MAC 6000 Hydronic Heater SPARE PARTS LIST CODE DESCRIPTION CODE DESCRIPTION 3020510 BURNER BACK COVER 3005846 CAPACITOR 16 µF 3007077 CRUSHABLE METAL WASHER 3007358 ACOUSTIC LINER 3005771 BANJO CORE ADAPTER - PRESSURE PORT 3005801 GASKET 3005803 BANJO FITTING - PRESSURE PORT...
  • Page 169 Riello Burner MAC 6000 Hydronic Heater 35 Pond Park Rd. 2165 Meadowpine Blvd. Hingham, MA 02043 Mississauga,On L5H 3R2 Phone: 781-749-8292 Phone: 905-542-0303 Toll Free: 800-992-7637 Toll Free: 800-387-3898 Fax: 781-740-2069 Fax: 905-542-1525 BURNER START- UP FORM * Burner S/N. or Model:...
  • Page 170: Service And Maintenance Record

    Service Record MAC 6000 Hydronic Heater DATE HOURS SERVICE PERFORMED PERFORMED BY NOTES 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 171 Service Record MAC 6000 Hydronic Heater DATE HOURS SERVICE PERFORMED PERFORMED BY NOTES 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 172 Service Record MAC 6000 Hydronic Heater DATE HOURS SERVICE PERFORMED PERFORMED BY NOTES 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 173: Notes

    Notes MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 174 Notes MAC 6000 Hydronic Heater 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...
  • Page 175: Quick Reference Service/Maintenance Guide

    Quick Reference/Maintenance Guide MAC 6000 Hydronic Heater MAC 6000 QUICK REFERENCE SERVICE/MAINTENANCE GUIDE This is a quick reference page for your main service/maintenance intervals. More details and further service/maintenance guidelines provided in each components section within this manual. Isuzu Engine Break-in/oil change intervals: Page…….
  • Page 176 2106 East Indiana Ave. Bismarck, ND 58504 U.S.A. www.macheaters.com 1-800-272-4604 2106 East Indiana Ave., Bismarck, ND 58504 U.S.A. • www.macheaters.com • +1-800-272-4604...

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