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Summary of Contents for Genesis LiveDrive LDD 1800 Series
- Page 1 User Manual LiveDrive® Direct Drive Motion Redefined LDD 1800 Series 105678-C...
- Page 3 Printed in Canada. Trademarks LiveDrive, MOTION REDEFINED, and the G logo design are trademarks owned by Genesis Motion Solutions, LP in the United States, and may be registered in certain jurisdictions. All other trademarks that appear are the property of their respective owners.
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Page 4: Table Of Contents
LDD 1800 Series User Manual Table of Contents 1. About This Manual ....................................6 2. Safety Instructions ....................................7 2.1 Safety Symbols ........................................7 2.2 Operating Precautions ..................................... 9 2.3 Operating Environment ....................................9 3. Product Overview ....................................10 3.1 Front View ........................................... 10 3.2 Rear View .......................................... - Page 5 LDD 1800 Series User Manual 10. Operation ......................................25 10.1 Commissioning........................................25 10.2 Braking ..........................................25 10.3 Cleaning ...........................................25 10.4 Deactivation ........................................26 10.5 Disposal..........................................26 11. Maintenance ...................................... 27 11.1 Maintenance ........................................27 12. Troubleshooting ....................................29 13. Service and Support ..................................30 13.1 Service and Support ...................................... 30 14.
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Page 6: About This Manual
The purpose of this manual is to provide clear information on the wide range of application options when using the LiveDrive® LDD 1800 series motors from Genesis Motion Solutions. It contains information for robot and machinery designers responsible for selecting, operating, and maintaining the motor. -
Page 7: Safety Instructions
If the content in this document is unclear, please contact Genesis Motion Solutions prior to installation or operation. Non-compli- ance with the safety and technical recommendations may lead to injury or damage to property and environment. - Page 8 LDD 1800 Series User Manual 2.1.1 Shock Hazard • The motor operates at hazardous voltages. Electric shock may result in serious injury or death. • Do not touch the motor, shaft or connected conductive components (the load on the shaft) while the motor is enabled. •...
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Page 9: Operating Precautions
Ensure the internal motor temperature sensor is connected to a thermal shutdown circuit. Please refer to the motor datasheet for maximum operating temperature. 2.2.2 Equipment Damage Inspect the motor for damages prior to installation, commissioning, and operation. Contact Genesis Motion Solutions for addi- tional guidance if the motor is damaged. -
Page 10: Product Overview
LDD 1800 Series User Manual 3. Product Overview Genesis Motion Solutions LiveDrive® LDD 1800 series are high torque density, direct-drive motors developed for robotics and automation machinery. The motors are brushless, permanent-magnet, 3-phase synchronous motors. Loads can be directly coupled to the output without the need for additional transmission components (i.e. belts or gears). The simple construction of machines using LDD 1800 series motors allows higher system reliability and cleanliness through the elimination of lubricated gearboxes. -
Page 11: Rear View
LDD 1800 Series User Manual 3.2 Rear View Connector Block Power/Temperature Connector Encoder Connector Rear End Cover Figure 2 — Rear view, two cable connector Connector Block Rear End Cover Power/Encoder/Temperature Connector Figure 3 — Rear view, one cable power/encoder connector 105678-C... -
Page 12: Product Nomenclature
LDD 1800 Series User Manual 3.3 Product Nomenclature The LDD 1800 series motors can be identified using the following nomenclature. Custom models may use additional codes. LDD 1800B-D17-NA Product Family Configuration LDD: LDD Standard product Custom feature Product Series Brake 180mm OD Holding brake Stack Length... - Page 13 Use a servo drive with PWM frequencies greater than or equal to 8kHz. Refer to the LDD 1800 Series datasheet for motor specifications that will be needed for drive commissioning. For motor assembly questions, contact Genesis Motion Solutions. For servo drive commissioning questions, please contact the drive manufacturer.
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Page 14: Permissible Shaft Loads
LDD 1800 Series User Manual 4. Permissible Shaft Loads The following diagram shows the maximum permissible continuous loads which can be applied to the LDD 1800 series motors. These loads can be applied individually in any direction. For simultaneous axial, radial, or moment loads please consult with an Applications Engineering team member. -
Page 15: Intergrated Features
LDD 1800 Series User Manual 5. Integrated Features 5.1 Holding Brake The following table outlines the brake specifications on selected models of the LDD 1800 series. Brake Information Holding Torque 18 Nm (20° C) Supply Voltage 24 VDC Rated Power 24 W Nominal Current Engaging Delay (after disconnecting current) -
Page 16: Housing Materials
The LDD 1800 series consists of parts with several main exterior materials. All finishes are compatible with many standard clean- ing products and chemicals and are designed to operate in a washdown environment. All exterior gaskets are silicone. For more information on specific compatibility in the end-user environment, contact Genesis Motion Solutions. Anodized Aluminum... -
Page 17: Interfaces
LDD 1800 Series User Manual 7. Interfaces 7.1 Connector Block The LDD 1800 series motors feature a connector block with two straight head connectors or one single connector for HIPERFACE DSL models. ® Power, brake temperature connector (male) LDD models with one Encoder, temperature cable technology connector (male) -
Page 18: Cabling
7.3.1 Field Cables Attention: The LDD 1800 series should be operated using the field cables supplied by Genesis (M23 power cable / M12 encoder cable). Ensure complete installation prior to operation. Both the power and encoder cables must be fully mated to ensure IP67 sealing. - Page 19 LDD 1800 Series User Manual 7.3.3 Encoder Cables ORANGE GREEN BLUE BROWN CONNECTOR SHIELD-TO-GROUND SECTION A STRAIGHT CONNECTOR CABLE ELECTRICAL DIAGRAM Figure 9 — Encoder cables Cable Specifications Encoder Cable Part Numbers Straight Connector Connector M12 8-Pole A-Coded 102744 Cable Type Shielded Cat5e, PVC Jacket 102745 Conductors...
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Page 20: Handling And Transportation
Record the device model and serial number listed on the name plate, see section "13.1 Service and Support" for additional information • Notify the carrier and contact Genesis Motion Solutions customer service immediately (see section "13. Service and Support") 8.2 Handling and Transportation To avoid equipment damage, injuries, and invalidation of the warranty due to improper handling, transport the motor securely and in its original packaging which is designed to protect against vibration and shock. -
Page 21: Installation And Commissioning
• Do not operate damaged equipment. • If the equipment is damaged, contact Genesis Motion Solutions for further guidance. Heavy Loads – Caution Always wear adequate personal protection equipment (such as safety footwear), and follow safe lifting practices, when carrying or lifting the motor to prevent equipment damage or personal harm. -
Page 22: Mechanical Mounting And Assembly
LDD 1800 Series User Manual 9.3 Mechanical Mounting and Assembly To mount the LDD 1800 series motors to a machine assembly, use the mounting holes provided on the frame and output shaft. • Use recommended screws: 16 M5 x 0.8 class 12.9 fasteners with thread locker •... -
Page 23: Sealing Output Interface
LDD 1800 Series User Manual 9.4 Sealing Output Interface Only critical dimensions have been provided in these drawings. Refer to the detailed interface drawings for your specific product. The LDD 1800 series motors are internally sealed to prevent ingress. SECTION VIEW - LDD 1841, LDD 1850, LDD 1860 SECTION VIEW - LDD 1830 DETAIL A DETAIL B... -
Page 24: Electrical Connections
LDD 1800 Series User Manual 9.5 Electrical Connections Connect and terminate the power and encoder cables using appropriate connectors, torque, and grounding. See section "7.3 Cabling" for the individual cable specifications and bend radius. Attention: Both the power and encoder cables must be fully mated to ensure IP67 sealing. Ensure complete installation prior to operation. -
Page 25: Operation
This section describes general operation and maintenance procedures for the LDD 1800 series motors. For recommendations and support for your specific motor application, contact Genesis Motion Solutions. During operation, ensure the ratings and specifications of the motor are not exceeded. Once a machine is setup, typical operation will not require any additional steps. -
Page 26: Deactivation
Unscrew the motor from the mounting surface. 10.5 Disposal Genesis products do not contain any dangerous substances which could be released with proper use. The products do not contain any chemically banned substances, and are free of mercury, asbestos, and chlorinated hydrocarbons. -
Page 27: Maintenance
LDD 1800 Series User Manual 11. Maintenance 11.1 Maintenance The LDD 1800 series motors are designed for maintenance free operation with minimal wear parts. The following instructions are provided for optimal operation and will vary depending on operating conditions and application. 11.1.1 Visual Inspection •... - Page 28 LDD 1800 Series User Manual 11.1.3 Recommended Maintenance Schedule The following table provides a recommended preventative maintenance schedule. This schedule should be adjusted to varying operating conditions and application. Activity 1-Month 6-Months As Needed Visual Inspection Cleaning Brake Inspection & Verification Brake Burnishing Check Mounting Bolt Torques Check Output Bolt Torques...
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Page 29: Troubleshooting
LDD 1800 Series User Manual 12. Troubleshooting Performance Issue Performance Issue Troubleshooting Steps Poor motor tuning Tune motor to optimize for noise and performance. Confirm mounting bolts are torqued according to spec. Refer to section "9.3 Loose mounting bolt Mechanical Mounting and Assembly" for bolt requirements. Unusual noise/vibration Inspect condition of shaft seal. -
Page 30: Service And Support
Email: service@genesismotion.com Nameplate All Genesis Motion Solutions products have a nameplate located on housing of the connector block, see example below. This information is used for product identification, ordering, and service. When contacting Genesis Motion Solutions for service or technical support, please have the model, serial, and part numbers from this nameplate available. -
Page 31: Certification And Compliance
EC-guidelines are available for all Genesis Motion Solutions motors. If required, the declarations of conformity can be requested from the responsible sales office. The CE mark is applied to the motor type label of the Genesis Motion Solutions motor. cURus Genesis Motion Solutions motors are certified by the UL authority (Underwriters Laboratories Inc. -
Page 32: Declaration Of Ul Rated Performance
The UL ratings apply to the performance of the motor operating without a radiation plate and therefore specify lower bound values for torque and power. The UL ratings below match the performance values listed in the product specifications which can be found on the Genesis website. Performance in each application will depend on the thermal conditions. Rated Voltage to... - Page 33 Genesis Motion Solutions 6279 202 St, Langley, BC Canada, V2Y 1N1 genesismotion.com A KOCH ENGINEERED SOLUTIONS COMPANY...
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