Entrematic Group 6022221A User Manual

Direct drive hvls fan

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Direct Drive HVLS Fan

User's Manual

This manual applies to fans

manufactured beginning January

2020.

E506041

User's Manual

Do not install, operate or service this product unless you

have read and understand the Safety Practices, Warnings,

Installation, Operations,

and Installation and Operating Instructions contained in

this User's Manual. Failure to do so could result in death

Maintenance and Parts

or serious injury.

Part No. 6022221A

Table of Contents

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Summary of Contents for Entrematic Group 6022221A

Page 1 Do not install, operate or service this product unless you have read and understand the Safety Practices, Warnings, Installation, Operations, and Installation and Operating Instructions contained in this User’s Manual. Failure to do so could result in death Maintenance and Parts or serious injury. Part No. 6022221A...
Page 2: Table Of Contents
Indicates an immently hazardous situation which, if not avoided, will result in death or serious injury ELECTRICAL WARNING SYMBOL Indicates an electrical hazard with a medium level of risk that could result in death or serious injury. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 3: Important Safety Instructions
Other blade asemblies cannot be substituted. Be certain to follow the instructions in this manual. January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 4 Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 5: Owner's Responsibilities
The owner shall see that all nameplates and caution and instruction markings or labels are in place and that the appropriate operating and maintenance manuals are provided to users. Modifications or alterations of industrial fans shall be made only with written permission of the original manufacturer. January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 6: Hardware
Secure tight 5/16 nut driver Cable clamp, safety cable Secure tight 1/2 nut driver NOTE: Motor cover fastener Secure tight 5/16 nut driver Additional spare hardware is provided as a courtesy. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 7: Fan Kit
FOR OPTIONAL NETWORK (IFAN OR MULTI-FAN) FANS ONLY Ensure Fan Network Address number matches the network layout drawing where applicable. Consult the square Network Address label on the front of the VFD enclosure January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 8: Installation Considerations
DISTANCE FROM CEILING (FT) 179.1 21.16 187.4 33.16 195.8 45.16 230.0 57.16 238.7 69.16 247.0 81.16 255.4 93.16 272.1 117.16 *Consult factory for assistance with fan placement and extension selection. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 9 10' above the floor. CLEARANCE FROM HVAC EQUIPMENT For applications near HVAC equipment (diffusers, radiant heaters, exhaust fans, louvers, etc.), the HVLS fan must be installed at minimum distances. January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 10 • Fans located at or below HVAC equipment must have a minimum clearance of greater than or equal to 2 fan diam- eters. See Fig. 3. Fig. 2 Greater than 1 fan dia. Fig. 3 Greater than 2 fan dia. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 11 1/4 fan diameter inside the fan blade arc. See Fig. 4. interference before operating fan. Fig. 4 Greater than 1/2 fan dia. Greater than Less than 1/2 fan dia. 1/4 fan dia. January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 12 Fan network identification number is located on the front panel of the VFD box. NOTE: Be certain to comply with all local and national codes during installation. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 13: Installation
2. Install clamps. For thick flange I-beams add shims as required. Fasten using the supplied 1/2" dia x 2-1/2" screws, lock nuts and washers. Torque to 44-48 ft-lbs. See Fig. 7. Clamp plate January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 14 NOTE: Longest extension allowed is 20'. Any extensions longer than 12' must use the secondary guy wire kit (6020303 — standard and 60020304 — stainless steel). 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 15 Ensure assembly does not interfere with fan motor housing. Fig. 12 Cable clamps Space cable clamps 6" apart Safety cable Motor frame January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 16 Use a spirit level to verify powerhead unit hangs plumb. 5. Tighten pivot and angle adjustment bolts on fan mount. Torque to 44-48 ft-lbs. See Fig. 6. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 17 3. Still supporting the blade assembly, rotate the blade assembly down as shown and allow the bottom blade strut to ride up and over the bottom attachment studs on the hub assembly. See Fig. 17. January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 18 3. Lock the individual turnbuckles using the stop nut on Fig. 16 each and secure it with the turnbuckle strap. See Fig. Spread slightly Fig. 17 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 19 VFD box. 3. Mount the touch screen to the junction box using the fasteners provided. NOTE: For remote signal (blue) CAT5e cable runs exceeding 1000', consult factory. January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 20 (top view) Power from label building S.O. cable source from fan Blue label bulkhead connector Touch screen (back view) Remote signal (blue) cable WHT/BRN WHT/GRN See Fig. 47 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 21: Electrical Schematics
VFD box and fan. Be certain power is off when wiring to the control box. Failure to do so could result in electrical shock, death or serious injury. January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 22: Three Phase Wiring
ELECTRICAL SCHEMATICS, continued Fig. 22 3PH WIRING DETAILS 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 23 ELECTRICAL SCHEMATICS, continued Fig. 23 VARIABLE FREQUENCY DRIVE I/O January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 24: Multi Fan Wiring Details
(LENGTH OF CABLE IS BASED ON BELDEN 8723 USING OTHER CABLE MAY REDUCE THE LENGTH BEFORE A REPEATER IS NECESSARY) WHITE GREEN BLACK MULTI FAN HMI Download Download this drawing this drawing 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 25: Ifan Wiring Details
HVLS FAN ENCLOSURE HVLS FAN ENCLOSURE LAST FAN IN SERIES FAN N FAN N+1 FAN 1 BELDEN 8723 OR EQUIV. COMMUNICATION CABLE (SUPPLIED BY OTHERS) (CONDUIT BY OTHERS) January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 26: Temp Control Wiring Details
TEMP CONTROL WIRING DETAILS — OPTIONAL Fig. 26 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 27: Fire Control System Fan Shutdown
If the jumper is left installed the fan will not shut down due to fire control system contacts. Customer supplied fire alarm dry contacts NC (contacts open on alarm) January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 28 VFD box and fan. Be certain power is off when wiring to the control box. Failure to do so could result in electrical shock, death or serious injury. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 29 120VAC: #16, RED NEUTRAL: #16, WHT GROUND: GRN 24VDC: #18, BLU 24V COM (0VDC): #18, BLU/WHT 12VAC/VDC, #18, VIO 12V COM: #18, VIO/WHT DRY (UNPOWERED): #18, YLW January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 30: 550-600V Supply Wiring Details
2. Route supply power from the building source to the step down transformer. 3. Follow VFD installation instructions on page 17 using power from step down transformer (6017277) as the power source. Fig. 30 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 31: Hmi Setup
“YES” to enable or “NO” to disable. The selection will be highlighted in green. NOTE: NOTE: The optional Wind Control requires the use of an anemometer, supplied by Entrematic (6020770). January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 32 3. Route the data cable and terminate at the VFD box. If a longer data cable is required, use Belden 8723 or equivalent to extend the length. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 33: Operating Instructions
Previous fan Next fan (multi fan only) (multi fan only) Active alarm (see fault code screen) Menu Comm status Fan speed Current temp (temp sensor must be used) January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 34 Maximum speed is 10, minimum speed is 1. See Fig. CHANGING DIRECTION Return 1. Select either Forward or Reverse. It is not necessary to stop the fan first. to main screen Service provider 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 35 197 Inrush current limit circuit fault 82 Input phase loss 199 Analog input fault 96 Stall prevention 201 Safety circuit fault 112 Brake transistor alarm 245 CPU fault January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 36 2. Press the Update Passcode button. See Fig. 38. NOTE: When the password is enabled, the unit will automatically log out after 2 minutes. To return to diagnostic screen, select return arrow. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 37 3. Depending on the Fan Quantity that was set. The Fan# can be cycled through from 1 to the set fan quantity and then ALL which allows user to control all fans at one time. January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 38 6. To disable the temperature control, cycle through START/STOP/TEMP control, disabling temperature control will allow the fan to be controlled from the keypad on the main screen. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 39: Planned Maintenance
1. Inspect control panel for loose connections. Tighten as required. Fig. 41 Legend Symbol Description Cleaning (Location - Frequency) Visually Inspect (Replace Damaged Or Worn) Blow with Compressed Air (Location - Frequency) January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 40: Troubleshooting Guide
Blade bolts not properly tightened. a. Loosen the blade nuts. Support the noise, tick increases with blade level (horizontally before torquing speed. the bolts to 24-28 ft-lbs. 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 41: Vfd Fault Codes
Overcurrent trip during E.OC3 deceleration or stop Regenerative overvoltage E.OV1 trip during acceleration Regenerative overvoltage E.OV2 trip during constant speed Regenerative overvoltage E.OV3 trip during deceleration or stop January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 42 E.RET Retry count excess CPU fault E.CPU Output current detection E.CDO value exceeded Inrush current limit circuit E.IOH fault E.AIE Analog input fault E.SAF Safety circuit fault 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 43: Components And Specifications
3PH, line reactor (where required), Class CC fuses, UL and UL-C listed panel and components. Power disconnect. MOTOR IP65 AC Brushless Direct Drive Motor Fig. 44 VFD box Universal mount VFD unit Clamp Safety cable Guy wires Powerhead Motor cover Winglet Blade January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 44: Parts List
Entrematic could result in product malfunction, breakdown, premature wear, death Laminated wood or serious injury. beam shown for clarification 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 45 Guy Wire Kit - 6FT, 7FT, 8FT (includes items 16 & 17) 6014914 Guy Wire Kit - 9FT, 10FT EXT (includes items 16 & 17) 6015678 NOTE: For corrosion resistant or explosion proof fans, consult factory for parts. January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 46 16' Clear Blade Assy 6020516 18' Clear Blade Assy 6020517 20' Clear Blade Assy 6020518 22' Clear Blade Assy 6020519 24' Clear Blade Assy 6020520 Fan Cover Fasteners 215702 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 48 PART DESCRIPTION INTERFACE, HVLS, DIN MOUNT 6015547 MITSUBISHI VFD, DD, 240V/1P/3P 6022071 FUSE 15A, 600V, KTKR15 6011800 ROTARY DISCONNECT 6015597 DISCONNECT HANDLE 6015598 DISCONNECT SHAFT 150MM 6015599 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 49 PART DESCRIPTION INTERFACE, HVLS, DIN MOUNT 6015547 MITSUBISHI VFD, DD, 480V/1P 6022072 FUSE 5A, 600V, KTKR5 6011797 ROTARY DISCONNECT 6015597 DISCONNECT HANDLE 6015598 DISCONNECT SHAFT 150MM 6015599 January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 50 TOUCH SCREEN CONTROLLER, KELLEY 6015758 TOUCH SCREEN CONTROLLER, SERCO 6015759 TOUCH SCREEN CONTROLLER, ENTREMATIC 6018648 J-BOX , PLASTIC, IVORY 6015648 CABLE CAT5, 100' W/ FERRULE (BLUE) 6015651 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 51 Item Quantity Part Description Part Number TEMP CONTROL ASSEMBLY (INCLUDES ITEMS 2-4) 6013862 PHILIPS HEAD SCREW (NOT SHOWN) 6013543 4X2 STEEL J-BOX 6013415 MODBUS TEMP/IO CONTROL 6013861 January 2020 6022221A — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 52: Warranty Information
FACE HEREOF, INCLUDING, BUT NOT LIMITED TO, A WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE, ALL OF WHICH 4FRONT HEREBY DISCLAIMS. Warranty and Factory Entrematic HVLS Service Request Warranty Request Procedure 6022221A January 2020 — Direct Drive HVLS Fans © Entrematic Group AB 2020...
Page 53: Distributor Information
Please direct questions about your fan to your local distributor. Corporate Office: Your local distributor is: 1612 Hutton Dr. Suite 140 Carrollton, TX. 75006 Tel. (972) 466-0707 Fax (972) 323-2661 © Entrematic Group AB 2020 6022221A Part No.