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ASSALUB FL Instruction Manual

ASSALUB FL Instruction Manual

Grease pump

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I
I2108-E-20.11
INSTRUCTION MANUAL
ÅSSA LUBRICATORS
TYPE FL & TYPE FE
ASSALUB AB, Prästängsvägen 15, Box 240, SE-597 26 ÅTVIDABERG, SWEDEN
Tel. +46-(0)120-358 40, E-mail: info@assalub.se, URL: www.assalub.se

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Summary of Contents for ASSALUB FL

  • Page 1 I2108-E-20.11 INSTRUCTION MANUAL ÅSSA LUBRICATORS TYPE FL & TYPE FE ASSALUB AB, Prästängsvägen 15, Box 240, SE-597 26 ÅTVIDABERG, SWEDEN Tel. +46-(0)120-358 40, E-mail: info@assalub.se, URL: www.assalub.se...
  • Page 2 Thank you for choosing an Assalub lubricator. It is a high-quality Swedish product. Every lubricator is subjected to comprehensive testing before delivery. Read the instruction manual carefully to ensure correct use of the lubricator. Original instructions...
  • Page 3: Table Of Contents

    CONTENTS 1. Presentation 2. Safety regulations 3. Technical description 4. Assembly and installation 5. Initial start-up, setting discharge rate 6. Maintenance and repair 7. Spare parts 8. Guarantees, 9. EU Declaration...
  • Page 4: Presentation

    1. PRESENTATION • ÅSSA lubricators Type FL and FE are intended for automatic grease lubrication of machinery. They can also be used for dispensing high-viscosity lubricants and lubricating pastes. • When electrically driven lubricators (Model FLM and FEM) are to be used in an explosive environment an electric motor of the correct type and safety class must be used.
  • Page 5: Technical Description

    – drive unit Bottom section III MODE OF OPERATION Type FL When the central shaft 10 rotates, driven by shaft 17, the pre-feeder (consisting of vane 1, pre-feed roller 2 and angled pin 3) feeds lubricant from the reservoir down through the strainer 4 to the cylinder pump 13 via the inlet passages 11 in the pump body 16.
  • Page 6: Assembly And Installation

    The noise level is less than 70 dB(A) Lubricants Lubricators of types FL and FE are capable of pumping grease with penetration up to NLGI-4. They can also be used for pumping highly viscous oils and pastes with lubricating properties.
  • Page 7 EP type, viscosity ISO VG 150-320. • Screw the setting screws 14 (FL) and 31 (FE) (fig. p. 3) all the way in for maximum discharge. Run the lubricator until lubricant is discharged uniformly and without air bubbles from all outlets.
  • Page 8: Maintenance And Repair

    Always observe a maximum of cleanliness. The pump body of FL pumps can only be repaired at the factory. The plungers in FE lubricators are individually fitted to the respective pump body cylinder bores and they must therefore be reinstalled in the correct pump unit.
  • Page 9: Spare Parts

    7.SPARE PARTS General When ordering spare parts always state lubricator type and serial number as on the nameplate Definitions Drive side The right-hand or left-hand side of the lubricator is defined when the nameplate is not facing you. Direction of rotation The direction of shafts is defined looking towards the end of the shaft.
  • Page 10 Lubricator type FL Drive units type FLP & FLR Art. No. Designation Art. No. Designation note note A 209 Ratchet arm F1901-1 Spacer washer B 127 F 1902 Stud B 1065 Ratchet drive housing F 1904 Bearing B 1117 Tab washer...
  • Page 12 Drive unit type FLM Complete gear Gear ratio Drive Gear E Gear F Drive without motor shaft D shaft G 100 837 506.25:1 F 2245-3 F 1266-2 F 1225-R F 2267-3 100 838 1012.25:1 F 2246-3 F 1267-1 F 1225-R F 2267-3 100 839 2025.00:1...
  • Page 14 Cover with level indicator for closed refilling FE / FL 5 litres & FL 2 litres Art. No. Designation E1219115 F 1121-2 Grease vane TB 2429 Spring 100 660 Cover 100 667 Switch 100 744 Cover 100 745 Sight glass...
  • Page 16 Cover for closed refilling with high-, low- and alarm level control FL / FE 5 and 13 litres & FE 40 litres Art.no. Designation 101 047 Float, complete 120 633 Cover for level transducer (5, 13 litres) 120 634 Cover for level transducer (40 litres)
  • Page 18 Reservoir for closed refilling FE & FL Art.No. Designation F 1106-R Bottom plate F 1108 Strainer F 1109A Angled-pin plate F 1110/I Disc F 1111 Angled pin F 1153 Retaining pin F 19-4 Grease vane F 47 Scraper F 49-R...
  • Page 20 Lubricator type FEM Art.No. Designation Art.No. Designation note note C 27 Spring F 2231-1 Base B 2551 Gasket F 2232 Drive shaft, ratio 45:1 B 2552-1 Cover F 2232-1 Drive shaft, ratio 22.5:1 F 19-2 Grease vane F 2233 Washer F 40 F 2234 Spacer...
  • Page 22: Guarantees

    ADDRESS: DATE: ASSALUB AB guarantees new lubricators for 24 months from the day on which they are taken into service, but for not more than 36 months after delivery from our factory The guarantee covers only defects that manifest themselves during correct use of the equipment and excludes defects caused by external damage, incorrect assembly, lack of maintenance or any other cause not related to material or defects in manufacture.
  • Page 23: Eu Declaration

    EU DECLARATION OF CONFORMITY We, Assalub AB, Prästängsvägen 15, SE-597 30 Åtvidaberg, Sweden, declare that the: GREASE PUMP Type FL and FE is designed and manufactured in accordance with EUROPEAN MACHINE DIRECTIVE 2006/42/EG Åtvidaberg, December 11, 2009 Kim Funck Niklas Rehn...

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