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Marley STRATUS DESIGN Series Design And Installation Manual

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MARLEY
STRATUS
DESIGN
SERIES
Design and
Installation Guide
2

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Summary of Contents for Marley STRATUS DESIGN Series

  • Page 1 MARLEY STRATUS DESIGN SERIES Design and Installation Guide...

  • Page 2: Table Of Contents

    CONTENTS SYSTEM OVERVIEW Application Non standard application use Durability Environmental Quality accreditation DESIGN DETAILS Flow characteristics Wet system – Head pressure Water collection – Drinking water Weathering Fabrication Snow loading/Wind effect PRODUCT LIST INSTALLATION DETAILS SECTION 1: PLANNING & PREPARATION 1.1 Roof overhang 1.2 Solvent welding procedure 1.3 Thermal expansion...

  • Page 3: System Overview

    • Marley downpipe systems should not be installed in wall or ceiling cavities. NON STANDARD APPLICATION USE If Marley uPVC spouting and downpipe systems are to be used in any applications not covered by the current Marley literature, written confirmation of suitability should be obtained from Marley.

  • Page 4: Product List

    TYPHOON Typhoon is a half round spouting system SPOUTING designed specifically for New Zealand homes and conditions. This contemporary SYSTEM design offers a choice of either internal or external brackets. TYPHOON SPOUTING 133mm EXTERNAL ANGLE 90º Available in 4m length MT6.TTN MT1.4.TTN MT6.COP...
  • Page 5 80MM ROUND 80mm round downpipes are well suited to most houses and buildings and can be DOWNPIPE used when subjected to head pressure eg. connected to water tanks. SYSTEM Note: Round downpipes must not be used in wall or ceiling cavities as well as buried applications.

  • Page 6: Installation Details

    When possible, solvent weld one side of the fitting on to a length of spouting and let it cure for 10 minutes before installing in the brackets and solvent welding onto another length of spouting. Only Marley solvent weld cement should be used and it is important to follow the steps below: 1.

  • Page 7: Thermal Expansion

    1.3 THERMAL EXPANSION Marley uPVC systems expand and contract at a linear thermal expansion coefficient of 0.7mm /m /10ºC. Marley spouting systems allow for the thermal expansion of uPVC using expansion outlets and Expansion joiner (MT17) expansion joiners, creating relief points Expansion outlet (MT8.80)

  • Page 8: Water Flow Direction - High Point To Low Point

    The New Zealand Building Code E1/AS1 stipulates that spouting should always be installed with a fall to the outlet. Marley recommend a minimum fall to the outlet of 5mm per 10m. This will ensure water travels efficiently to the downpipes and ponding is avoided.

  • Page 9: Bracket Fixing

    Use a minimum of 3 fixings per bracket. On timber fascia; • Self tapping screws 6g x 20mm Pan Head or Wafer head • Marley galvanised nails (MCNAILS) On metal fascia; • Self drilling tek screws 6g Pan Head or Wafer head To ensure the right selection of fixings material grade for your project, refer to a specialist fastener manufacturer for advice.

  • Page 10: Installing The Expansion Outlet (Mt8.80)

    2.3 INSTALLING THE EXPANSION OUTLET (MT8.80) When running the string line over the bracket, line up the expansion 250mm outlet back plate with the following: For External Bracket (MT2E) – the top of the back plate touching the string line. For Internal Bracket (MT2I) –...

  • Page 11: Inserting The Spouting Into The Expansion Outlet

    2. Then one by one clip the front hook of the 2. Engage the back of the spouting into the rear spouting into the tip of brackets. of the bracket in order to clip it in position. 3. Check every bracket is correctly engaged. 3.

  • Page 12: Spouting Installation Scenarios

    SECTION 3: SPOUTING INSTALLATION SCENARIOS This section illustrates the key steps in installing common spouting runs. The three scenarios are shown complete below then detailed in steps on the following pages. 3.1. SPOUTING RUN WITH AN EXPANSION OUTLET A linear run of spouting terminating with an expansion outlet 3.2.

  • Page 13: Spouting Run To An Expansion Outlet

    3.1 SPOUTING RUN TO AN EXPANSION OUTLET (MT8.80) 2. Fix the expansion outlet 1. Fix the brackets to the fascia with the correct spacing from high point to low point (refer to section 2 2.1 page 7 for recommended bracket backplate.

  • Page 14: Spouting Run With An Expansion Joiner

    3.2 SPOUTING RUN WITH AN EXPANSION JOINER (MT17) 1. Fix the brackets to the fascia with correct spacing from high point to low point (refer to section 2 2.1 page 7). Use the recommended fall to the outlet of 5mm per 10 metres. 2.

  • Page 15: Spouting Run To Dropper Outlet

    3.3 SPOUTING RUN WITH A DROPPER OUTLET (MT11.80) NOTE: The run should not exceed 2 metres when using a dropper outlet (MT11.80). For runs longer than 2 metres use an expansion outlet (MT8.80). 1. Fix the brackets to the fascia with correct spacing from high point to low point (refer to section 2 2.1 page 7).

  • Page 16: 80Mm Round Downpipe (Rp80) Installation

    SECTION 4: 80MM ROUND DOWNPIPE (RP80) INSTALLATION 4.1 SOFFIT OFFSET ASSEMBLY 1. Connect the first 2. Calculate the offset 3. Solvent weld the offset 4. Finished length. When calculating length of downpipe to soffit assembly. bend to the expansion outlet. Note: For easy the length of offset the first bend and then removal of the downpipe...

  • Page 17: Installing Downpipe Clips (Rc80 & Rc80.2)

    4.3 INSTALLING DOWNPIPE CLIPS (RC80 & RC80.2) RC80.2 Adjustable RC80 Pipe clip saddle 80m pipe clip 80mm 25mm 1.5m max 1. Use a level or plumb line to 3. Assembly is complete. 2. Ensure the second and further mark the downpipe position clips are spaced no more than against the wall.

  • Page 18: Downpipe Spreader Kit (Skit80)

    STORAGE If storing Marley uPVC spouting and downpipe systems for a long period of time, the product should be kept in its original polyethylene sleeving and the fittings kept in their cartons. Both should be stored inside a building, out of...

  • Page 19: Handling

    HANDLING Marley uPVC spouting and downpipe systems are strong, lightweight and therefore easy to handle. Both spouting and downpipes are packed into strong polyethylene sleeving to prevent damage during transport and storage. When carrying bundle packs ensure they are lifted clear of the ground to avoid dragging, which could damage the ends of the product.
  • Page 20 DISCLAIMER AUCKLAND This Design and Installation Guide has been compiled by Marley New Zealand Limited (“The Company”) to promote better understanding Mahia Road, Manurewa, Private Bag 802 Manurewa of the technical aspects of the Company’s products to assist users in obtaining from them the best possible performance.

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