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Summary of Contents for ALFAMATIC MOP 07-15-30-50
- Page 1 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Instructions, operating and maintenance manual MANUALLY OPERATED AIR-OIL PRESS ALFAMATIC S.r.l. Via Magenta, 25 20010 San Giorgio su Legnano (MI) - ITALY tel. +39 0331 406911 fax +39 0331 406970 info@alfamaticgroup.it...
- Page 2 Please note that, in any case, the company writing this manual is always available for any clarifications or additional information. INDEX OF REVISIONS REV. NOTES FOR PUBLICATION No. OF LAST PAGE DATE First version 10/2018 COPYRIGHT © 2019 ALFAMATIC s.r.l. Page 0-2...
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Page 4: Table Of Contents
Instructions, operating and maintenance manual CONTENTS MACHINE IDENTIFICATION ..................1-3 1.1. MANUFACTURER IDENTIFICATION .............................1-3 1.2. MODEL IDENTIFICATION ................................1-3 1.3. CE IDENTIFICATION PLATE .................................1-4 1.4. DECLARATION OF CONFORMITY (COPY).............................1-5 1.5. REFERENCE DIRECTIVES ................................1-6 GENERAL PRELIMINARY INFORMATION ..............2-3 2.1. MANUFACTURER IDENTIFICATION .............................2-3 2.2. - Page 5 Instructions, operating and maintenance manual MACHINE DESCRIPTION .................... 4-3 4.1. INTENDED USE (CORRECT) ................................4-3 4.1.1. REASONABLY FORESEEABLE INCORRECT USE ............................4-4 4.2. MANDATORY AND FORBIDDEN ACTIONS ...........................4-5 4.2.1. MANDATORY USER ACTIONS .................................. 4-5 4.2.2. MANDATORY OPERATOR ACTIONS ................................4-5 4.2.3. FORBIDDEN OPERATOR ACTIONS ................................4-6 4.3.
- Page 6 Instructions, operating and maintenance manual 5.6. PLACE OF INSTALLATION.................................5-11 5.6.1. GROUND SIGNALS ....................................5-12 5.6.2. ADMISSIBLE ENVIRONMENTAL CONDITIONS ............................5-12 5.7. INSTALLATION ..................................5-14 5.7.1. PLACEMENT ......................................5-14 5.7.2. MACHINE SUPPORT BASE ..................................5-15 5.7.3. INSTALLATION PROCEDURE .................................. 5-15 5.8. CONNECTIONS ..................................5-16 5.8.1.
- Page 7 Instructions, operating and maintenance manual MAINTENANCE ......................7-3 7.1. INTRODUCTION ..................................7-3 7.2. SAFETY WARNINGS ..................................7-4 7.3. TESTING AFTER MAINTENANCE ..............................7-5 7.4. SCHEDULED MAINTENANCE ..............................7-5 7.4.1. SCHEDULED MAINTENANCE TABLES ................................ 7-5 7.4.2. TWO-HANDED COMMAND CONTROL PROCEDURE ............................ 7-6 7.4.3. “ON-OFF” SWITCH CONTROL PROCEDURE ............................... 7-6 7.4.4.
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Page 9: Machine Identification
Instructions, operating and maintenance manual Chapter 1 MACHINE IDENTIFICATION Page 1-1... - Page 10 Instructions, operating and maintenance manual PAGE LEFT INTENTIONALLY BLANK Page 1-2...
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Page 11: Manufacturer Identification
MANUALLY OPERATED AIR-OILPRESS MOP 07-15-30-50 MODEL: MOPH 07-15-30-50 MOPS 07-15-30-50 This manual contains information and drawings reserved under the ownership of ALFAMATIC s.r.l. Reproduction, including partial, of the manual is forbidden without the written authorisation of ALFAMATIC s.r.l. Page 1-3... -
Page 12: Ce Identification Plate
Instructions, operating and maintenance manual 1.3. CE IDENTIFICATION PLATE The CE plate with the machine’s identification data, is permanently attached to the machine: DESCRIPTION MANUFACTURER’S IDENTIFICATION DATA CE MARKING MODEL IDENTIFICATION SERIAL NUMBER LENGTH OF TOTAL STROKE LENGTH OF WORK STROKE APPLIED FORCE 20010 S.GIORGIO SU L. -
Page 13: Declaration Of Conformity (Copy)
CEI EN 60204-1:2006+A1:2010 Sicurezza del macchinario – Equipaggiamento elettrico delle macchine – Parte 1: Regole generali LA PERSONA AUTORIZZATA A COSTITUIRE IL FASCICOLO TECNICO E’ ALFAMATIC S.r.l. - Via Magenta, 25 20010 S. Giorgio su Legnano (MI) Firmato a nome e per conto di: Enrico Colombo - Legale Rappresentante di Alfamatic S.r.l. -
Page 14: Reference Directives
Before placing it on the market, to certify the compliance of the machine with the provisions of the Directive, ALFAMATIC srl took steps to carry out the risk assessment in order to verify compliance with the essential health and safety requirements of the Directive as well as the tests and verifications required by the applied reference standards. -
Page 15: General Preliminary Information
Instructions, operating and maintenance manual Chapter 2 GENERAL PRELIMINARY INFORMATION Page 2-1... - Page 16 Instructions, operating and maintenance manual PAGE LEFT INTENTIONALLY BLANK Page 2-2...
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Page 17: Manufacturer Identification
Instructions, operating and maintenance manual GENERAL PRELIMINARY INFORMATION 2.1. MANUFACTURER IDENTIFICATION The manual is intended for operators appointed to operating and managing the plant in every phase of its technical life. It contains the topics that refer to correct use of the machine, in order to maintain its functional and qualitative characteristics unchanged over time. -
Page 18: Language
Instructions, operating and maintenance manual 2.4. LANGUAGE The original manual was prepared in Italian. Any translations into additional languages must be made from the original instructions. The Manufacturer is responsible for the information contained in the original instructions; translations into different languages cannot be completely verified, so if an inconsistency is found it is necessary to follow the text in the original language or contact our Technical Documentation Office. -
Page 19: Structure Of The Manual
Instructions, operating and maintenance manual 2.5. STRUCTURE OF THE MANUAL PAGES The master pages of this manual are structured so as to provide important information to the user on any page he/ she is on: LEFT PAGE RIGHT PAGE POS. ELEMENT DOCUMENT TITLE CHAPTER NUMBER... -
Page 20: Operator Qualifications
Instructions, operating and maintenance manual 2.6. OPERATOR QUALIFICATIONS In order to establish with certainty what the skills and qualifications of the operators assigned to the various tasks are (start-up, cleaning, scheduled maintenance), consult the following table: QUALIFICATION DEFINITION OPERATOR User staff trained and qualified to use and operate the machine for production purposes for the activities it was built and supplied for. The operator must be able to perform all the operations necessary for proper machine function and for the safety of him/herself or of any collaborators. - Page 21 LIFTING EQUIPMENT DRIVER Personnel authorised to use equipment for lifting and moving materials and machines (strictly following the instructions of ALFAMATIC S.r.l., in compliance with the laws in force in the country of the machine user. Qualified technician able to: •...
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Page 22: Symbols Used In The Manual
Instructions, operating and maintenance manual 2.7. SYMBOLS USED IN THE MANUAL SYMBOL DESCRIPTION Symbol used to identify particularly important information in the manual. This information is also related to the safety of the staff involved in machine use. This symbol is used to identify operator safety-related warnings or procedures. This symbol is used to identify warnings or procedures related to electrical energy. -
Page 23: Terminology
Instructions, operating and maintenance manual 2.8. TERMINOLOGY The manuals use terminology that is technical or with meanings differing from their common meanings. The terms and abbreviations are explained below: TERM DESCRIPTION INTERCHANGEABLE A device which is fitted onto the machine, after commissioning it, by the operator in order to modify the machine’s function or provide a EQUIPMENT new function, to the extent that such equipment is not a tool. -
Page 24: Safety Pictograms Applied To The Machine
ATTENTION! The user is require to replace the warning plates if they become illegible due to wear. Below is the list of plates that ALFAMATIC S.r.l. uses on its machines and the layout with relative positioning. SYMBOL DESCRIPTION Carefully read the User and Maintenance Manual before performing any operation on the machine or plant. -
Page 25: Personal Protective Equipment
Instructions, operating and maintenance manual 2.10. PERSONAL PROTECTIVE EQUIPMENT When working near the machine, both for the assembly operations, and for the maintenance and/or adjustment operations, it is necessary to strictly follow the general accident prevention rules, for this it will be important to use the personal protective equipment (PPE) required for each operation. -
Page 26: User Safety Areas
Instructions, operating and maintenance manual 2.11. USER SAFETY AREAS The areas around the machine are divided as follows: TERM DESCRIPTION These are the areas where the user and the other operators can carry out the command and control operations of the machine's CONTROL AREA cyclical functions ("driver’s position"), both in automatic and in semi-automatic mode, from the specific control panels or through manual operations. -
Page 27: Warranty
• the machine was previously given over for repair to a service that is not authorised by ALFAMATIC S.r.l.; • parts have been installed or replaced on the machine, that are not authorised by ALFAMATIC S.r.l.;... - Page 28 Instructions, operating and maintenance manual PAGE LEFT INTENTIONALLY BLANK Page 2-14...
- Page 29 Instructions, operating and maintenance manual Chapter 3 SAFETY MEASURES Page 3-1...
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Page 31: Safety Measures
Removing or tampering with safety devices poses a dangerous situation for the operator, who could suffer serious accidents that could cause serious physical damage. The removal or tampering of safety devices relieves ALFAMATIC s.r.l. from any kind of civil or criminal liability and/or any compensation in favour of the injured party. -
Page 32: On-Off" Switch
Instructions, operating and maintenance manual The machine is fitted with the safety devices listed in the table below. The positions of these devices are provided below. POS. NAME “ON-OFF” SWITCH 3.1.1. “ON-OFF” SWITCH IMAGE DESCRIPTION It is positioned at the front of the machine. It cuts off the power supply to the entire machine. The switch needs to be cut off when: •... -
Page 33: Noise
Instructions, operating and maintenance manual 3.2. NOISE The noise was measured in accordance with the provisions of standards UNI EN 11200 and UNI EN ISO 3746. During the operating cycles the noise exposure of the appointed staff does not exceed 73 dB. The noise generated by the machine is caused by the discharge of compressed air. -
Page 34: Residual Risks
ATTENTION! In the event of a fire in the vicinity of the machine ALFAMATIC s.r.l. (or on the machine itself ), it is forbidden to use water or other aqueous or wet extinguishing agents, as this presents the risk of electrocution through indirect contact. - Page 35 Instructions, operating and maintenance manual The user is required to: • analyse the risks that could occur during handling and installation at its site (the analyses conducted on machine handling have only been made in consideration of its characteristics); • mark off the forklift and/or laser-guided vehicle routes on the floor;...
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Page 39: Machine Description
Instructions, operating and maintenance manual MACHINE DESCRIPTION In order to ensure maximum reliability of operation ALFAMATIC s.r.l. made a careful choice of materials and components to be used in the construction of the machinery, subjecting it to regular testing before delivery. Good performance over time depends on correct use and adequate preventive maintenance, according to the instructions in this documentation and in the documentation supplied with the machine. -
Page 40: Reasonably Foreseeable Incorrect Use
Instructions, operating and maintenance manual 4.1.1. REASONABLY FORESEEABLE INCORRECT USE Reasonably foreseeable incorrect use is as follows: • installation carried outdifferently than specified in this operating manual; • using the machine as a supporting surface; • using the machinedifferently than specified in this operating manual. The following is forbidden: •... -
Page 41: Mandatory And Forbidden Actions
Instructions, operating and maintenance manual 4.2. MANDATORY AND FORBIDDEN ACTIONS 4.2.1. MANDATORY USER ACTIONS The user (business owner or employer) must: • take into account the skills and conditions of the operators in relation to their health and safety; • provide the personal protective equipment suitable for the individual procedures;... -
Page 42: Forbidden Operator Actions
(see chapter 5). ATTENTION! The company ALFAMATIC s.r.l. is not liable for damage caused to property or persons if it is found that the machine has been used in one of the environments listed above. -
Page 43: Machine Models
Instructions, operating and maintenance manual 4.3. MACHINE MODELS Here are the two main machine configurations: standard stroke mod. MOP 07R - 15R - 30R - 50R / MOPH 07R - 15R - 30R - 50R / MOPS 07R - 15R - 30R - 50R short stroke mod. -
Page 44: Machine Dimensions
Instructions, operating and maintenance manual 4.4. MACHINE DIMENSIONS MACHINE LENGTH (A) [mm] MACHINE WIDTH (B) [mm] see specifications on following pages MACHINE HEIGHT (C) [mm] MAXIMUM TOOL WEIGHT [kg] ATTENTION! In case of need to use a tool that exceeds the described limits, it is compulsory to contact the Manufacturer. Page 4-8... -
Page 45: Machine Dimensions Mod. Mop
Instructions, operating and maintenance manual 4.4.1. MACHINE DIMENSIONS mod. MOP MOP 07 (R) MOP 15 (R) MOP 30 (R) MOP5 0 (R) * For 10mm stroke. Page 4-9... -
Page 46: Machine Dimensions Mod. Moph
Instructions, operating and maintenance manual 4.4.2. MACHINE DIMENSIONS mod. MOPH MOPH 07 (R) MOPH 15 (R) MOPH 30 (R) MOPH 50 (R) * For 10mm stroke. Page 4-10... -
Page 47: Machine Dimensions Mod. Mops
Instructions, operating and maintenance manual 4.4.3. MACHINE DIMENSIONS mod. MOPS MOPS 07 (R) MOPS 15 (R) MOPS 30 (R) MOPS 50 (R) * For 10mm stroke. Page 4-11... -
Page 48: Technical Data
Instructions, operating and maintenance manual 4.5. TECHNICAL DATA VOLTAGE [V] FREQUENCY [Hz] ABSORPTION [kW] 4.5.1. TECHNICAL DATA mod. MOP MOP 07 MOP 15 MOP 30 MOP 50 THRUST PARTS: (WORK C/SA FORCE) AIR-OIL UNIT OF MOTOR FLUID Compressed, filtered and lubricated air WORK PRESSURE Max 6 bar COIL SPRING RETURN STROKE C/SA FORCE... -
Page 49: Technical Data Mod. Moph
Instructions, operating and maintenance manual 4.5.2. TECHNICAL DATA mod. MOPH MOPH 07 MOPH 15 MOPH 30 MOPH 50 THRUST PARTS: (WORK C/SA FORCE) AIR-OIL UNIT OF MOTOR FLUID Compressed, filtered and lubricated air WORK PRESSURE Max 6 bar COIL SPRING RETURN STROKE C/SA FORCE Kg = daN 6 BAR WORK C/SA FORCE Kg = daN... -
Page 50: Main Components
Instructions, operating and maintenance manual 4.6. MAIN COMPONENTS POS. ELEMENT AIR-OIL UNIT UPRIGHT SIDE CASING FRONT CASING CONTROL PANEL CONTROL VALVE WORK PLATE AIR SYSTEM Page 4-14... -
Page 51: Details Of Components
Instructions, operating and maintenance manual 4.6.1. DETAILS OF COMPONENTS POS. ELEMENT OIL TANK WORK STROKE APPROACH AND DRIVE LEVER PRESSURE GAUGE PRESSURE REGULATOR “ON-OFF” SWITCH ROD ANTI-ROTATION AND APPROACH STROKE LIMITATION BRACKET (T.D.C.) RETURN SPRING ADJUSTMENT RING NUT WORK START CONTROL BUTTON LOCKING RING NUT (OPTIONAL) Page 4-15... -
Page 52: Type Of Operation
Instructions, operating and maintenance manual 4.7. TYPE OF OPERATION Depending on the machine model, there are two types of operating modes: STANDARD STROKE OPERATION SHORT STROKE OPERATION mod. MOP 07R - 15R - 30R - 50R mod. MOP 07 - 15 - 30 - 50 mod. - Page 53 Instructions, operating and maintenance manual Chapter 5 TRANSPORT AND INSTALLATION Page 5-1...
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Page 55: Transport And Installation
To move the machine, follow the instructions and pictograms shown using suitable tools and equipment. During installation the technicians of the ALFAMATIC s.r.l. must be placed side by side by the operators appointed to future maintenance and management of the machine. -
Page 56: Packaging
Before opening the packaging it is necessary to make sure it is intact and communicate any anomalies to ALFAMATIC s.r.l. When receiving the machine, the customer must make sure no damage was caused by the mode of transport or by the staff assigned to the specific operations. -
Page 57: Transport And Handling
Delicate components and equipment must be packed in such a way that they cannot be damaged during transport. ATTENTION! ALFAMATIC s.r.l. will not be held liable for damage to property or persons, due to accidents caused by failure to comply with the instructions given in this and subsequent chapters. ATTENTION! The machine must be installed according to the layout agreed with the Manufacturer. -
Page 58: Unloading And Handling
ATTENTION! ALFAMATIC s.r.l. will not be held liable for damage to property or persons, due to accidents caused by failure to comply with the instructions given in this and subsequent chapters. -
Page 59: Table Of Units And Weights
Instructions, operating and maintenance manual 5.3.3. TABLE OF UNITS AND WEIGHTS The following table shows the weight information relative to handling the individual units that make up the machine. Machine model MOP 07 MOP 15 MOP 30 MOP 50 AIR-OIL PRESS PACKAGING Machine model MOPH 07... -
Page 60: Types Of Transport
In case of handling difficulties, ALFAMATIC s.r.l. is available for all necessary clarifications. ATTENTION! It is absolutely forbidden to use other systems to handle the machine, whether it is packed or not. ALFAMATIC s.r.l. is not responsible for injuries or damage caused by incorrectly moving the machine. Page 5-8... -
Page 61: Transport With Fork Lift
Instructions, operating and maintenance manual 5.4.1. TRANSPORT WITH FORK LIFT For machine transport, use the PPE stated in the table below: REQUIRED PPE Before proceeding with transportation operations, check: • that the involved area is clear; • that there are no moving parts or tools on the packs being handled; •... -
Page 62: Set-Ups Provided By The Customer
The above data is described in the respective paragraphs. ATTENTION! ALFAMATIC s.r.l. will not be held liable for malfunctions if the power supply does not correspond to the specifications required for machine installation. Page 5-10... -
Page 63: Place Of Installation
• have transit and access ways. ALFAMATIC s.r.l. does not authorise any other type of installation other than the layout shown here. The area for installation and use of the machine must be sufficiently large to provide: •... -
Page 64: Ground Signals
With regard to machines supplied by ALFAMATIC s.r.l., the employer-user must trace markings on the ground (yellow stripes) for the immediate identification of the areas where unauthorised staff is not allowed to transit or stay. - Page 65 Instructions, operating and maintenance manual ATTENTION! Environmental conditions other than those specified may cause serious damage to the machine and in particular to electrical and electronic equipment. Positioning the machine in areas that do not fulfil these conditions will void the warranty for the parts to be replaced.
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Page 66: Installation
Instructions, operating and maintenance manual 5.7. INSTALLATION 5.7.1. PLACEMENT Correctly positioning the machine is an important step for the correct operation of the machine and of the production line it is inserted in. The machine must be placed following some general rules: •... -
Page 67: Machine Support Base
Instructions, operating and maintenance manual 5.7.2. MACHINE SUPPORT BASE The user must provide a support base (supporting table or platform) that is proportional to the size, weight, structure and height of the machine to be installed and that is perfectly horizontal (level). Below are the dimensions of the support base referring to a surface built with Fe42B steel laminate: Model Machine weight... -
Page 68: Connections
Instructions, operating and maintenance manual 5.8. CONNECTIONS To start up the machine, the necessary junctions and connections to the local networks must be provided: • electrical connection (including the earthing connection), complying with the regulations in force in the country of installation;... -
Page 69: Air Connection
Instructions, operating and maintenance manual 5.8.2. AIR CONNECTION The machine is equipped with air controls. Before setting up theair connection, check that: • the installed compressed air supply system guarantees the machine with the amount of air at the right pressure; •... -
Page 70: Final Testing
For decommissioning in particular, the following operations must be taken into consideration as well as the indications provided in the manuals of the equipment, machinery, partly-completed machinery and components provided by ALFAMATIC s.r.l. as an integral part of its own instructions and warnings manual. The materials that the machine is made of are essentially: •... - Page 71 ALFAMATIC s.r.l. as an integral part of its own instructions and warnings manual. STEP...
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Page 75: Method Of Use
Instructions, operating and maintenance manual METHOD OF USE During the machine’s work phases, the person in charge of running the machine must always operate it in compliance with the provided safety devices, checking: • the correct positioning of the safety devices; •... -
Page 76: Controls
Instructions, operating and maintenance manual 6.1. CONTROLS The control zone is the area where the operators can carry out the operations to command, control and adjust the machine functions, from the appropriate control panels. Before using the machine it is important to have a perfect knowledge of: •... -
Page 77: Operator Workstation
Instructions, operating and maintenance manual 6.1.1. OPERATOR WORKSTATION The production operator must guard the machine by placing him/herself at the front of it, with all of the controls within reach. OPERATOR WORKSTATION Page 6-5... -
Page 78: Main Controls
Instructions, operating and maintenance manual 6.1.2. MAIN CONTROLS The following elements are installed on the machine: POS. ELEMENT DESCRIPTION The first rotation of the lever moves the rod closer. WORK STROKE APPROACH AND DRIVE LEVER Further rotation engages the clutch which starts the air-oil unit and therefore the working stroke Clockwise increases the return spring preload. -
Page 79: Operating Procedures
Instructions, operating and maintenance manual 6.2. OPERATING PROCEDURES 6.2.1. PRELIMINARY CONTROLS Before starting the machine it is necessary to run adequate preliminary checks to avoid malfunctions or damage to the machine: • make sure all of the electrical wires are connected correctly; •... -
Page 80: Work Area
Instructions, operating and maintenance manual 6.2.3. WORK AREA Below are the work dimensions based on the machine model: Machine model MOP 07 MOP 15 MOP 30 MOP 50 Machine model MOPH 07 MOPH 15 MOPH 30 MOPH 50 Machine model MOPS 07 MOPS 15 MOPS 30... -
Page 81: Work Cycle Procedure
Instructions, operating and maintenance manual 6.2.4. WORK CYCLE PROCEDURE To start the work cycle proceed as described below: STEP ACTION Turn selector “A” to “ON”. Adjust the work stroke pressure from regulator “B”. ATTENTION! NEVER EXCEED 6 bar. Preload the return spring through the special adjustment ring nut "C" based on the weight of the applied tool. IMPORTANT! Insufficient preloading will prevent the rod from retracting. -
Page 82: Standard Stroke Operating Procedure
Instructions, operating and maintenance manual 6.2.5. STANDARD STROKE OPERATING PROCEDURE The standard stroke procedure is in the following models: mod. MOP 07R - 15R - 30R - 50R / MOPH 07R - 15R - 30R - 50R / MOPS 07R - 15R - 30R - 50R Perform the operating procedure as shown below: STEP ACTION... -
Page 83: Short Stroke Operating Procedure
Instructions, operating and maintenance manual 6.2.6. SHORT STROKE OPERATING PROCEDURE The standard stroke procedure is in the following models: mod. MOP 07 - 15 - 30 - 50 / MOPH 07 - 15 - 30 - 50 / MOPS 07 - 15 - 30 - 50 Perform the operating procedure as shown below: STEP ACTION... -
Page 84: Stop Procedure
Instructions, operating and maintenance manual 6.2.7. STOP PROCEDURE To stop the machine proceed as described below: STEP ACTION Turn selector “A” to “OFF”. 6.2.8. RE-STARTING AFTER A FAILURE To restart the machine after a failure, proceed as follows: STEP ACTION Turn selector “A”... -
Page 85: Adjustments
Instructions, operating and maintenance manual 6.3. ADJUSTMENTS 6.3.1. APPROACH STROKE ADJUSTMENT (T.D.C.) The bracket positions the work tool by limiting the return stroke of the rod. Perform the adjustment procedure as shown below: STEP ACTION IMAGE Use the drive lever to move the rod to the required point. Loosen the bracket screw to detach the bracket from the press rod. -
Page 86: Utensils/Moulds That Can Be Applied To The Machine
Instructions, operating and maintenance manual STEP ACTION IMAGE Tighten the drive lever back up again. 6.4. UTENSILS/MOULDS THAT CAN BE APPLIED TO THE MACHINE The machine can be equipped with tools/moulds of one’s own production to be connected to the moving part and must weigh 25% less than the pressure/force adjusted on the approach stroke. -
Page 87: Failures And Possible Solution
When the work is finished, the rod cannot retract completely or with great Check the preload of the return spring and that the weight is compatible with difficulty. the type of machine being used. ATTENTION! If complex damage occurs on the machine, contact ALFAMATIC s.r.l. Page 6-15... - Page 88 Instructions, operating and maintenance manual PAGE LEFT INTENTIONALLY BLANK Page 6-16...
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Page 89: Maintenance
Instructions, operating and maintenance manual Chapter 7 MAINTENANCE Page 7-1... - Page 90 Instructions, operating and maintenance manual PAGE LEFT INTENTIONALLY BLANK Page 7-2...
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Page 91: Introduction
Instructions, operating and maintenance manual MAINTENANCE 7.1. INTRODUCTION ATTENTION! Maintenance operations must be carried out by qualified and authorised staff. Machine maintenance includes activities (inspection, verification, control, adjustment and replacement) that are necessary with normal use of the machine. For good maintenance: •... -
Page 92: Safety Warnings
Instructions, operating and maintenance manual 7.2. SAFETY WARNINGS ATTENTION! For maintenance activities, de-energise (electric and air) the machine. ATTENTION! When the machine is being serviced, to prevent it from being started up accidentally, press the emergency push-button and display signs saying: “ATTENTION! MACHINE UNDERGOING MAINTENANCE“. -
Page 93: Testing After Maintenance
Instructions, operating and maintenance manual 7.3. TESTING AFTER MAINTENANCE At the end of the maintenance activities, the person in charge of them must carry out, in conjunction with the safety manager, a complete test of machine operation and all of its safety devices. This test must be formalised with a written report, signed by the two managers and kept in the Company's archives. -
Page 94: Two-Handed Command Control Procedure
Instructions, operating and maintenance manual 7.4.2. TWO-HANDED COMMAND CONTROL PROCEDURE Check the two-handed control as described below: STEP ACTION IMAGE Pull the drive lever until the clutch engages. The work stroke must not start. Press the button on the side of the machine. The work stroke must not start. Perform steps 1 and 2 at the same time. -
Page 95: Cleaning The Machine
Instructions, operating and maintenance manual 7.4.4. CLEANING THE MACHINE ATTENTION! Before starting any cleaning operation on the machine, disconnect and padlock all the energy sources, and place the mobile units that compose it in safe conditions. Display the sign "Machine undergoing maintenance - do not turn on the power supply" on the main switch. - Page 96 Instructions, operating and maintenance manual 7.4.5.1. OIL TOP-UP ATTENTION! With MOP series machines, if the rod does not act on the control lever, this means it is in the T.D.C. (Rod anti-rotation and approach stroke limitation bracket) (defined correct preload of the return spring). Oil topping up operations must be carried out in this condition.
- Page 97 Instructions, operating and maintenance manual 7.4.5.2. OIL EMPTYING ATTENTION! The emptying operation must be carried out in case of leakage due to the addition of too much oil. Empty out the oil as described below: STEP ACTION IMAGE Cut off the main current of the machine. Cut off the pressure to the machine.
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Page 98: Unscheduled Maintenance
ATTENTION! Spare parts for replacements must be ordered from ALFAMATIC s.r.l. If the customer does not use original spare parts or authorised in writing by the manufacturer, the latter is relieved of any responsibility for machine operation and operator safety. -
Page 99: Unscheduled Maintenance Tables
Power valve gaskets. ♦ AP-SKA Thrust unit moving part rod unit. To replace the parts mentioned above, contact the technical assistance of ALFAMATIC s.r.l. IMPORTANT! For unscheduled maintenance procedures, refer to the workshop manual supplied to authorised repair technicians. Page 7-11...
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