Nipro RO MEDICAL-BASIC Operator's Manual

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Operator´s Manual

RO MEDICAL-BASIC

Description: NRO-BAS-IFU-1001

Date: 04.10.2021

Version: 12

written by: Nipro Pure Water

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Page 1 Operator´s Manual RO MEDICAL-BASIC Description: NRO-BAS-IFU-1001 Date: 04.10.2021 Version: 12 written by: Nipro Pure Water...
Page 2: Table Of Contents
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 2 Table of Contents 1. General ....................5 1.1. Scope of supply ..................5 1.2. Unit combinations ................... 5 1.3. Notes for the Operator ................5 1.4.
Page 3 Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 3 7.3 Device on / off with permeate tank ............21 7.4 Emergency operation ................22 7.5 Operating displays ................. 23 8. Error messages / troubleshooting ............... 24 8.1 Error messages ..................
Page 4 Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 4 For the reverse osmosis type RO Medical-Basic, conformity 0297 according to EC directives is declared Foreword This Operator’s Manual includes all information required for the installation and operation for the reverse osmosis model RO Medical-Basic.
Page 5: General
1.1. Scope of supply The scope of delivery includes the following parts:  1 reverse osmosis 1.2. Unit combinations The unit model RO Medical-Basic may be combined with the following devices:  Permeate tank  City water tank 1.3. Notes for the Operator...
Page 6: Transport And Storage
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 6 1.6. Transport and Storage Protect unit against frost and moisture Protect against strong jolting and collisions. Only move unit upright and with an appropriate lift. The system may be stored for a maximum of 1 year.
Page 7: Warning On The Unit
1.9. Shutdown If a unit is shut down for more than 5 days, conservation will be necessary. Please contact Nipro Pure Water before performing conservation. 1.10. Disposal Regarding the WEEE guidelines of the European Union, the disposal of electronic devices and electronic sub-assemblies and parts into the general garbage is not lawful.
Page 8: Intended Operation
The device has pressurized parts. If the temperature sensor fails, the temperature in the permeate can increase. (Max 60°C) The water treatment system RO Medical-Basic may only be used for permeate supply of dialysis devices, which have a temperature measurement (permeate temperature).
Page 9: Safety
Page 9 3. Safety Risk Assessment There will be no dangers associated with the reverse osmosis model RO Medical-Basic D if the operating instructions are followed. The device can automatically start by way of an auto-start. The device was developed and tested in accordance with current standards. Nevertheless, influence through electromagnetic fields cannot be completely excluded.
Page 10: Technical Data
9,8 A x Degree of pollution Ambient temperature Storage / transport 3-40°C Operation 10-35°C Air pressure 795-1062 hPa Display system Conductivity 0-1000 µS/cm ±5% pressure switch 0-10 bar ±5% Flow (sight glass) 300-3000 l/h ±5% 100-1000 l/h Size RO Medical-Basic 1000x500x1640...
Page 11: Description Of The Device
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 11 5. Description of the device Flow-Chart 1. Magnetic valve inlet 8. Temperature sensor 2. Pressure switch input 9. Conductivity sensor permeate flow 3.
Page 12: Functional Sequence
The permeate content flows through the flow indicator (7), the temperature sensor (8), the conductivity sensor (9) and the pressure switch (10) into the ring line. The unused permeate flows back into the RO Medical-Basic via the connection (12).
Page 13: Safety Devices / Components
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 13 Safety devices / Components Pressure vessel with Display membrane Temperature sensor permeate Emergency Mode switch Permeat Flow Connection Main switch Pressure sensor Permeate (backside) Operation switch Conductivity sensor...
Page 14: Installation
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 14 6. Installation The installation must be conducted by the manufacturer or by personnel trained and authorized by the manufacturer. Environmental Condition Conditions for the osmosis room: ...
Page 15: Electrical Installation
The disconnection via the main switch at the control cabinet. The power cord must be provided with a strain relief. Connection cable RO Medical-Basic For protection against a re-start of the unit, the main switch can be locked with a padlock.
Page 16: Prefiltration (Example)
Prefiltration (Example) Install the necessary water pre-treatment equipment first! Only then connect the RO Medical-Basic and start up Local water works regulations and DIN EN 1717 must be followed. The water pre-treatment must be adapted to the local potable water quality.
Page 17: Commissioning
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 17 Commissioning Caution, device damage! The device must be preconnected by a suitable pre-filter and a softening system as well as a pressure reducer. Permeat Flow Connection (2) Hose nozzle d20 Waste water connection...
Page 18: Initial Installation
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 18 Initial installation Connect and check the raw water connection (1), permeate flow (2), permeate back flow (3) and waste water (4) Open the inlet valve manually.
Page 19: Operation
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 19 7. Operation Control Panel Display Toggle switch (1) Right Side Main Switch (5) Fault light (2) Emergency operation switch 1. Toggle switch system on 4th Key switch emergency operation This is used to switch the device on The device can be switched to...
Page 20: System On / Off Without Permeate Tank
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 20 System on / off without permeate tank System on To start the device, turn the toggle switch to the right (on position).
Page 21: Device On / Off With Permeate Tank
0. Caution, danger of overflow! If the RO Medical-Basic is operated with a permeate tank, the system may only be started via "Auto". In the "On" position there is a risk of overflow.
Page 22: Emergency Operation
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 22 Emergency operation Only use emergency operation if the automatic function fails. Have device repaired as soon as possible. Attention! There is no monitoring of the water inflow during the emergency operation. Therefore a continuous water inflow has to be guaranteed.
Page 23: Operating Displays
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 23 Operating displays Device is off. Rinsing interval (target) is set to 90 minutes. 25:22 min have already passed. If the actual value reaches the set point, the system goes into rinsing.
Page 24: Error Messages / Troubleshooting
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 24 8. Error messages / troubleshooting Error messages Display Error Description Troubleshooting The motor protection switch of the pump has Turn the motor protection Fehler triggered.
Page 25: Maintenance And Cleaning
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 25 9. Maintenance and cleaning External Cleaning Stains and dust can be removed with a cloth and a commercially available cleaner. Do not clean the device with solvents. Stains from softening salts or disinfectants must be removed immediately.
Page 26: Maintenance Intervals
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 26 Maintenance Intervals Measure period Notes user Fill salt at softener Daily user Chemical disinfection If needed Manufacturer or persons authorized by manufacturer Maintenance Yearly...
Page 27: Chemical Disinfection
Chemical Disinfection A chemical disinfection should only be performed upon new installation or when high pathogen values are encountered Disinfection may only be performed by Nipro Pure Water or by instructed persons. Caution when handling disinfectants! Per acetic acids can cause damage to your health. Always read safety guidelines before handling.
Page 28: Microbiological Inspection
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 28 Microbiological Inspection Necessary Values  Pathogens < 100 CFU/ml no traces of Pseud. aeruginosa and E. coli  Endotoxins < 0,25 EU/ml Inspection Interval Inspection of permeate every 3-6 months.
Page 29: Display / Parameter
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 29 10. Display / Parameter 10.1 Retrieval of the operating hours / conductivity records Press the F1 key. The operating hours are displayed. If the key is pressed again, the display changes back to the standard display.
Page 30: Change The Conductivity Parameter
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 30 10.2 Change the conductivity parameter Press the F4 key and F2 key simultaneously. The conductivity in the return is displayed. Press the ESC key for 3 seconds, the first value is marked. Press enter Set the value with the arrow keys (up / down).
Page 31: Change Parameter Temperature
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 31 10.3 Change parameter temperature Press the F4 key and F3 key simultaneously. MAX1 = MAX2 = The temperature is displayed. Active = Press the ESC key for 3 seconds, the first value is marked.
Page 32: Technical Appendix
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 32 Technical appendix The settings and functions described below may only be carried out by technically trained personnel. ATTENTION. DANGER TO PERSONS AND SYSTEM TECHNOLOGY! Incorrect settings can lead to hazards No service or maintenance work may be carried out during treatment.
Page 33: Replacement Of The Reverse Osmosis Membrane
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 33 11. Replacement of the reverse osmosis membrane Caution pressure! Membrane tubes are under pressure. Please open carefully. The settings and functions described below may only be carried out by technically trained personnel.
Page 34: Service Parameters
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 34 12. Service Parameters The settings and functions described below may only be carried out by technically trained personnel. ATTENTION, SYSTEM DAMAGE! Incorrect settings can lead to damage.
Page 35: Adjustment Of The Conductivity
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 35 12.1 Adjustment of the conductivity - Select parameter Conductivity. - "Ax" value = displays conductivity - Select value "B" and confirm with Enter. - Change the value with the arrow keys.
Page 36: Change Temperature Parameter
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 36 12.3 Change Temperature Parameter...
Page 37: Setting Date And Time
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 37 12.4 Setting date and time ▼ key arrow down Press ESC Select service mode (▼ key arrow down, ESC) LOGO Settings <ENTER> Setup <ENTER> Clock <ENTER> Set Clock <ENTER> Set the time and date with the arrow keys <ENTER To exit press ESC 5x and ▲...
Page 38: Auto Start (Timer)
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 38 12.6 Auto Start (Timer) Select service mode Logo settings < ENTER > Program < ENTER > Set parameters < ENTER > Select parameter B040<ENTER> To exit press ESC 5x and ▲...
Page 39: Disinfection
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 39 13. Disinfection Disinfection may only be performed by Nipro Pure Water or by instructed persons. Caution when handling disinfectants! Per acetic acids can cause damage to your health. Always read safety guidelines before handling.
Page 40 Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 40 Connect the disinfection pump to the disinfection point. Open the shut-off valve permeate to the drain. Start the disinfection pump The procedure to start the disinfection pump NAC-RO-DP- UG is described in the respective Operation Manual Start the device Check for correct disinfectant concentration at the...
Page 41 Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 41 Let the system run until no more disinfectant can be detected at the permeate drain. Use Minncare residual test strips for this. Close the shut-off valve permeate to the drain.
Page 42: Disinfection Protocol
Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 42 13.1 Disinfection Protocol...
Page 43: Emc Manufacturer's Declaration
The RO Medical-Basic device is intended for use in electromagnetic environments as described below. The customer or the operator of the RO Medical-Basic should ensure that the device is only used in such an environment. This EMC manufacturer's declaration is based on the use of the power supply unit from Phoenix Contact.
Page 44 Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 44 Test level – IEC Compliance Electromagnetic Immunity test 60601 level environment - Guidelines Discharge of ± 6 kV contact ± 6 kV contact The floor should be made of static electricity discharge...
Page 45 Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 45 Whereby P is the maximum nominal output of the respective transmitter specified by the manufacturer in Watts (W), and d is the recommended safety distance in meters (m).
Page 46 Fehler! Verwenden Sie die Registerkarte 'Start', um Title;Title dem Text zuzuweisen, der hier angezeigt werden soll. 04.10.2021 Page 46 Recommended minimum distances between portable and mobile RF communication devices and the RO The RO is intended for use in electromagnetic environments in which radiated RF disturbances are controlled.