A&D AD-4411 Instruction Manual
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A&D AD-4411 Instruction Manual

A&D AD-4411 Instruction Manual

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1WMPD4004595

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  • Page 1 1WMPD4004595...
  • Page 2 WARNING DEFINITIONS The warnings described in this manual have the following meanings: A potentially hazardous situation which, if not avoided, could result in death or serious injury. A potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage to the instrument This symbol indicates caution against electrical shock.

  • Page 3: Table Of Contents

    8.8. Stability detection ..................... 19 8.9. High resolution display selection ................19 8.10. Comparator ......................19 9. Industrial Ethernet ......................20 9.1. EtherNet/IP (AD-4411-EIP) ..................20 9.2. PROFINET (AD-4411-PRT) ..................22 9.3. EtherCAT (AD-4411-ECT) ..................23 9.4. Cyclic data layout ..................... 24 10.
  • Page 4 15. Function setting lists ....................44 15.1. Calibration function list ................... 45 15.2. Digital calibration function list................. 45 15.3. Basic function list ....................46 15.4. IP function list ......................47 15.5. EtherCAT function ....................47 16. Specifications ......................48 AD-4411...

  • Page 5: Introduction

    1. Introduction The AD-4411 is a weighing indicator that converts signals from strain gauge load cells and connects them to an Industrial Ethernet network. It contributes to an efficient system by connecting weighing instruments to industrial control systems in plants and factories.

  • Page 6: Part Names

    Updates the setting value entered when not in measurement mode. Changes the operation mode. MODE/ESC Cancels the setting value entered when not in measurement mode Capacity label Attach the included capacity label if necessary. Unit label Attach the included unit label if necessary. AD-4411...

  • Page 7: Rear Panel

    2.3. Accessories Name Type No. Manufacturer Qty. Waterproof packing 1064053659 A&D Panel mounting bracket 1073035116 A&D Capacity label 1084054808 A&D Unit label 1084023456A A&D Power connector MC 1,5/ 3-ST-3,81 Phoenix Contact Load cell connector MC 1,5/ 7-ST-3,81 Phoenix Contact AD-4411...

  • Page 8: Installing To The Control Panel

    Panel mounting brackets 3.2. Removing the indicator from the control panel While lifting the latch of the panel mounting bracket from the case using a flat head screwdriver or similar tool, slide the bracket towards the rear of the case. AD-4411...

  • Page 9: Connection To Power Supply

    Applicable wire Item Specifications Wire size 0.14 to 1.5 mm² (AWG 26 to 16) Wire strip length 7 mm Tightening torque 0.22 to 0.25 Nm 4.2. Connection diagram Attach the included power connector accessory and wire as shown below. AD-4411...

  • Page 10: Connection To Load Cell

    Tightening torque 0.22 to 0.25 Nm 5.2. Connection diagram Attach the included load cell connector accessory and wire as shown below. 4-Wire type Set load cell connection type (CALF17) to 0: 4 wire type (default = 1: 6 wire type). AD-4411...
  • Page 11 6-wire connection Set load cell connection type (CALF17) to 1: 6 wire type (default). When you connect the load cells in parallel, use a summing box. Connecting AD-4411 to four load cells is as shown below. Summing Box Shield Power supply+...

  • Page 12: Operation Mode

    6. Operation mode Power on Reset Display all on and off Measurement mode Press for 3s or more General function mode Check mode Calibration function mode Actual load calibration mode Digital calibration function mode Initialization mode Mode selection AD-4411...

  • Page 13: Calibration

    7. Calibration Calibrate the AD-4411 so that it can properly convert the signal from the load cell to a load value. 7.1. Settings required before calibration Before calibration, the following settings are required. ・ Select the measurement unit (CALF01). The set unit is only used for external communication. Attach the unit label to the main display.

  • Page 14: Actual Load Calibration

    Refer to "7.3.3 Error in actual load calibration" for error details. If zero calibration is successful, "PASS" is displayed, and zero calibration is completed. Press the [F2/ENTER] key to enter span calibration. × 4 Or press the [MODE/ESC] key four times to return to measurement mode. AD-4411...
  • Page 15 Refer to "7.3.3 Error in actual load calibration" for error details. If span calibration is successful, "PASS" is displayed, and span calibration is completed. Press the [MODE/ESC] key four times to return to measurement mode. × 4 Or press the [F2/ENTER] to enter zero calibration again. AD-4411...
  • Page 16 The load cell input signal at span calibration is smaller one at zero calibration. Check that the load cell is connected correctly. The load cell signal voltage at span calibration exceeds 7.0 mV/V. Check that the load cell is connected correctly. AD-4411...

  • Page 17: Basic Functions

    8. Basic functions After AD-4411 is turned on, all segments of the display turn on / off to check the display. Then AD-4411 enters measurement mode and starts measuring. Refer to "14 Setting functions" for function setting methods. 8.1. Main display The following content is displayed in measurement mode.

  • Page 18: Zero-Setting

    Net status is ON when the net value is displayed. Set the following to use this function. ・ Set the function of [F1] / [F2] key (FncF05 / Fnc06) to 3: Gross / Net display selection (default = 0: None). AD-4411...

  • Page 19: Center-Zero Detection

    Lower limit value ＞ Measured value Set the following to use this function. ・ Upper limit value (FncF11). (Default = 10) ・ Lower limit value (FncF12). (Default = 10) ・ Select the target for comparison (FncF13) from 1: Gross (default) / 2: Net. AD-4411...

  • Page 20: Industrial Ethernet

    9. Industrial Ethernet 9.1. EtherNet/IP (AD-4411-EIP) 9.1.1. Part names Ethernet port Name Function Description No power or no IP address assigned Green, ON Operating properly Network status LED Green, blinking No connection established Red, ON IP address duplication Red, blinking...
  • Page 21 DHCP is not supported. IP F Setting item Setting value Default IP address XXX. XXX. XXX. 0~255 0~255 0~255 0~255 Subnet mask XXX. XXX. XXX. 0~255 0~255 0~255 0~255 Default gateway setting XXX. XXX. XXX. 0~255 0~255 0~255 0~255 AD-4411...

  • Page 22: Profinet (Ad-4411-Prt)

    9.2. PROFINET (AD-4411-PRT) 9.2.1. Part names Ethernet port Name Function Description Operating properly Bus failure LED Station name not set Red, ON No connection established Operating properly System failure LED Watchdog timeout Red, ON System error 9.2.2. Communication specifications Communication is performed according to the following communication specifications.

  • Page 23: Ethercat (Ad-4411-Ect)

    9.3. EtherCAT (AD-4411-ECT) 9.3.1. Part names Ethernet port Name Function Description Power-Off or Init state Green, ON Operational state Communication status LED Green, blinking Pre-Operational state Green, single blink Safe-Operational state Power-Off or no error Red, blinking Communication setting error...

  • Page 24: Cyclic Data Layout

    9.4. Cyclic data layout Once the Industrial Ethernet connection is established between the AD-4411 and PLC, cyclic data exchanges are performed periodically. The cyclic data consists of the Write data area for sending data from the PLC to the AD-4411 and the Read data for sending data from AD-4411 to the PLC.
  • Page 25 Use the following procedure to execute a function such as tare. Set the command "0" in the "Command" area on PLC. When AD-4411 accepts the command "0", it echoes back "0" in the "Response" area and waits for a command.
  • Page 26 Use the following procedure to read a setting value. Set the command "0" in the "Command" area on PLC. When AD-4411 accepts the command "0", it echoes back "0" in the "Response" area and waits for a command from PLC.
  • Page 27 Use the following procedure to write a setting value. Set the command "0" in the "Command" area on the PLC. When AD-4411 accepts the command "0", it echoes back "0" in the "Response" area and waits for a command from PLC.

  • Page 28: Usb

    A PC can be used to read measured values and write setting values via USB (virtual COM port). AD-4411 can be operated via USB bus power, but the USB circuit is not isolated, so noisy environments may affect measurement performance. For normal operation, use the 24 V power supply port.

  • Page 29: Coil Data Address

    Tare clear 000208-000211 W *1 000212 Zero clear 000213 Switch gross on the display 000214 Switch net on the display 000215-000300 000301-000400 000401 Zero calibration 000402 W *1 Span calibration 000403-000500 *1: When "1" is written, the operation is executed. AD-4411...

  • Page 30: Holding Register Data Address

    400097-400100 400101-400134 Calibration function *1 400135-400300 400301-400326 Basic function *1 400327-401500 401501-401506 Digital calibration function *1 401507-401600 401601-401624 IP function *1, *2 401625-402000 *1: Refer to "14 Setting functions". *2: The new IP function settings take effect after restart. AD-4411...
  • Page 31 400010.15-10 400010.09 S3 status is ON. 400010.08 S2 status is ON. 400010.07 S1 status is ON. 400010.06 ZERO status is ON. 400010.05 STABLE status is ON. 400010.04 Displayed value is gross. 400010.03 Displayed value is net. 400010.02 400010.01 400010.00 AD-4411...
  • Page 32 An error-checking field is based on a CRC method. Slave -> Master 0x01 05 00 C9 FF 00 5C 04 Slave address 0x01 In this example, the sent message is echoed back as is. Function code 0x05 Data address 0x00 C9 Write data 0xFF 00 0x5C 04 AD-4411...
  • Page 33 0xC3 4F The data in 400005 In this example, the current net value is 49999 (= 0x00 00 C3 4F) Data 4 0x00 00 The data in 400006 0x42 C7 An error-checking field is based on a CRC method. AD-4411...

  • Page 34: Checking Software Version / Hardware

    You can check the software version and make sure the hardware is operating properly in check mode. Refer to "6 Operation mode" to enter check mode. See below for check mode procedures. Checking software version Checking display Checking key switches Press for 3s or more Load cell input checking Check item selection AD-4411...

  • Page 35: Checking Software Version

    Press any key to change from "0" to "1" in the corresponding digit. Press [MODE/ESC] key for 3s or more to return to check item selection. 11.4. Checking load cell input The current load cell input signal (mV/V) is displayed. Press [MODE/ESC] key to return to check item selection. AD-4411...

  • Page 36: Troubleshooting

    Error description A problem is detected in the memory (FRAM) on the main board. A problem is detected in the AD converter on the main board. A problem is detected in the network module on the Industrial Ethernet board. AD-4411...

  • Page 37: Checking The Connection To Load Cell With Using A Multimeter

    Normally 0.2 V or less. The value may exceed 2 V when EXC- SEN- cable a long cable is used. For the 4-wire connection, it is 0 V. SIG- EXC- Load cell middle point voltage Normally 2.5 V, half of the load cell excitation voltage. AD-4411...

  • Page 38: Check List

    12.3. Check list If AD-4411 does not operate properly, please fill in the following table and consult your local A&D representative. Checking item Example Serial No. S/N 3C9700101 Weighed product plastic pellet, livestock feed Capacity of the instrument 20.00 kg Minimum division of the instrument 0.01 kg...

  • Page 39: Initialization

    You can initialize the internal values to their factory defaults in initialization mode if necessary. There are three types of initialization, each affecting a different area. Please note that if all data is initialized, you have to calibrate AD-4411 again. Initialization area...

  • Page 40: Setting Functions

    To change a setting value, go to the classification where that setting value is found. Function name Description The setting values related to legally relevant Calibration function parameters when AD-4411 is used for such purposes. The setting values related to calibration that depends Digital calibration function on the individual instrument. Basic function The setting values related to measurement functions.

  • Page 41: Setting Calibration Function

    [F2/ENTER] key Saves the input setting value and returns to item selection. [MODE/ESC] key Cancels the input setting value and returns to item selection. Item selection Save Cancel Polarity ("_": Positive, "-": Negative) Setting value input AD-4411...

  • Page 42: Setting General Functions

    Refer to "6 Operation mode" to enter general function mode. The general functions are grouped according to their functions. The following explains how to select a group. Basic function IP function AD-4411-EIP only AD-4411-ECT only EtherCAT function General function item selection...
  • Page 43 [F2/ENTER] key Saves the input setting value and returns to item selection. [MODE/ESC] key Cancels the input setting value and returns to item selection. Item selection Save Cancel Setting value input Polarity ("_": Positive, "-": Negative) AD-4411...

  • Page 44: Function Setting Lists

    (4) is the setting item name. (5) are the setting values and their meanings. (6) is the factory default value. It returns to this value after initialization. (7) is a note column for when the setting value is changed by the user. AD-4411...

  • Page 45: Calibration Function List

    Load cell input signal 0.00001 to 7.00000 mV/V * 2.00000 (at span calibration – at zero calibration) 401505 2505 11505 Load value at span calibration 1 to 999999 20000 * When accessed via Ethernet/ Modbus, the decimal point position is ignored. AD-4411...

  • Page 46: Basic Function List

    15: 12.0 46: 0.07 16: 10.0 400321 1321 10321 Upper limit value -999999 ~ 999999 400323 1323 10323 Lower limit value -999999 ~ 999999 400325 1325 10325 Comparison target for upper / lower limit 1: Gross / 2: Net value AD-4411...

  • Page 47: Ip Function List

    15.4. IP function list The following functions are valid only for AD-4411-EIP. Command User Modbus Setting item Setting value Default setting Read Write IP Address XXX. XXX. XXX. 401601 2601 11601 0 to 255 401603 2603 11603 0 to 255...

  • Page 48: Specifications

    7-digit LED (green) with character height of 10 mm Status display LED (red) x 6 Unit Attach the g / kg / t label Key switches External interface AD-4411-EIP EtherNet/IP Industrial AD-4411-PRT PROFINET Ethernet AD-4411-ECT EtherCAT Type-C connector, USB 2.0 (Full-speed) AD-4411...
  • Page 49 External dimensions Unit: mm AD-4411...
  • Page 50 A&D Company, Limited 3-23-14 Higashi-Ikebukuro, Toshima-ku, Tokyo 170-0013, JAPAN Telephone: [81] (3) 5391-6132 Fax: [81] (3) 5391-1566 A&D ENGINEERING, INC. 47747 Warm Springs Blvd, Fremont, California 94539, U.S.A. Tel: [1] (800) 726-3364 Weighing Support:[1] (888) 726-5931 Inspection Support:[1] (855) 332-8815 A&D INSTRUMENTS LIMITED Unit 24/26 Blacklands Way, Abingdon Business Park, Abingdon, Oxfordshire OX14 1DY United Kingdom Telephone: [44] (1235) 550420...

This manual is also suitable for:

Ad-4411-eipAd-4411-prtAd-4411- ect

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