TouchStar EMH500 Series Installation Manual

TouchStar EMH500 Series Installation Manual

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EMH500 Series
Electronic Register
Installation Manual
Version 2.1a
05 November 2001
Other Manuals in the Series:
Hardware Reference Manual
Software Settings Reference Manual
Developer Interface Manual
General User Guide
Revision History (Internal Use Only)
TouchStar Americas, Inc.
5147 South Garnett Road, Suite D
Tulsa, OK, 74146
USA
Tel: +1(918)307-7100
Fax: +1(918)307-7190
Email:
support@touchpc.com
TouchStar Americas, Inc.
Page 1 of 25
T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc

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Summary of Contents for TouchStar EMH500 Series

  • Page 1 General User Guide Revision History (Internal Use Only) TouchStar Americas, Inc. 5147 South Garnett Road, Suite D Tulsa, OK, 74146 Tel: +1(918)307-7100 Fax: +1(918)307-7190 Email: support@touchpc.com TouchStar Americas, Inc. Page 1 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 2: Table Of Contents

    Changing the EPROM.......................... 14 10. General Troubleshooting........................14 10.1 Temperature Probe .......................... 14 Appendix............................... 14 EMH500 Calibration Certificate ......................14 EMH500 Calibration Certificate ......................14 TouchStar Americas, Inc. Page 2 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 3: Introduction

    ¾” NPT to 20mm Reducing Bush (for adapting to metric conduit) M8 x 30mm Bolts, Nuts and Washers (for mounting junction box) Conduit Fittings Conduit & Cable Drive adaptors for various meters TouchStar Americas, Inc. Page 3 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 4: Installation - Mounting

    Volume Corrected to 15 C LITRES GALLONS Sticker that can be removed to show text underneath Ensure either the metric or imperial display labels are showing TouchStar Americas, Inc. Page 4 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 5: Mounting On An Lc Meter

    Top Mount - 697731/001 – Mount Kit ERP100/LC Meter Top Installation • Attach Drive dog • Attach ERP100 to cast adaptor using screws supplied (3/8” UNC) • Fit adaptor and ERP100 to meter TouchStar Americas, Inc. Page 5 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 6: Remote Pulser - Neptune Meter

    • The probe has a ¼” NPT thread. • If the probe is mounted in a thermowell a conductive substance has to be used. TouchStar Americas, Inc. Page 6 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 7: Installation - Wiring

    Typically the serial comm port 1 (Com 1) is connected to an invoicing system such as the TouchPC. • A serial printer eg TouchStar Blaster Printer with a 9 pin D connector or an Epson Slip printer with a 25 pin D connector is typically connected to the serial comm port 2 (Com 2) •...
  • Page 8: Recommended Cable Types For System Wiring

    Disconnect the negative terminal from the battery and measure from the negative lead to the point you intend to use as the central vehicle earth point. (The central vehicle earth point is the point that all TouchStar equipment earth connections are connected to) •...
  • Page 9: Positive Power Connections

    The 1-ohm reading between the EJB101 and the positive battery terminal also applies, as it does for the cabin mounted equipment TouchStar Americas, Inc. Page 9 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 10 Note: Signal ground, red in Cabin wire and shield are 1x195/0.25, Black EMH-500 connected together at GND sheath earth strap to Register - terminal rear central earth. TouchStar Americas, Inc. Page 10 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 11: Emh500 Register

    - Two connections to the white/red and white/blue wires of the probe. A second wire is required for compensating wire resistance. - Ground (optional) TouchStar Americas, Inc. Page 11 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 12: Ejb101 Wiring Diagram-For Power And Signal Only. See Previous Wiring Diagram For Shielding12

    4.3.1 EJB101 Wiring Diagram-For power and signal only. See previous wiring diagram for shielding TouchStar Americas, Inc. Page 12 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 13: Remote Display

    The power is wired through a noise suppressor to the 3 pin connecter. The data connection is made to the 25 pin serial connector on the back of the printer TouchStar Americas, Inc. Page 13 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 14: Connecting Multiple Emh500 Registers

    2 wire Pos., Neg. COM 2 to COM 1 to external external device device 3 wire 3 wire TX, RX, Gnd TX, RX, Gnd TouchStar Americas, Inc. Page 14 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 15: Calibration Set-Up

    N-LIN? – Fa00000 + Kf? Ff__00000 GPM Kf-FACTOR__015.0000 N-LIN? – Fa00000 + Kg? Fg__00000 GPM Kg-FACTOR__015.0000 N-LIN? – Fa00000 + Kh? Fh__00000 GPM Kh-FACTOR__015.0000 TouchStar Americas, Inc. Page 15 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 16: Setting The Average K-Factor (Ko Cal)

    We recommend that a re-test be done using at least three calibration runs to verify the result. If recalibration is required, repeat steps 1 to 6 (manual calculation), or steps 1 to 7 (for automatic calculation). TouchStar Americas, Inc. Page 16 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 17: Connecting A Ticket Printer

    6.1 Ticket Printer DIP Switch Settings. There are 3 Ticket Printer models supported by the EMH500’s software; they are the Epson CTM-290, TM- 295 and the TouchStar Blaster. Following are two tabulated listings for the Epson CTM-290 and TM295 printers.
  • Page 18 CTM-290 Baud Rate Selection. Baud Rate (BPS) Switch 7 Switch 8 Switch 9 1200 2400 4800 9600 CTM-290 Default DIP Switch Settings. (1200 Baud/UK Character Set) TouchStar Americas, Inc. Page 18 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 19: Installing The Touchstar Blaster Printer

    Set up the comm ports and the printer type in the register (refer to software). 6.2 Installing the TouchStar Blaster Printer The TouchStar Blaster Printer has no DIP switches therefore once it is wired up, you only have to setup the register (refer to Software Settings Reference Manual).
  • Page 20: Various Dip Switch Settings

    Rev 2: same as Rev 1 Rev 3: same as Rev 1 Rev 4(D): Dip Switch 4 unused Rev 5: same as Rev 4 TouchStar Americas, Inc. Page 20 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 21: Displayed Messages

    A message will come up asking you to reset the power. Switch the power off and then back on again. You will get a data error and will now be required to calibrate the unit to the same values as your printout. TouchStar Americas, Inc. Page 21 of 25 T:\HARDWARE & SUPPORT\TSP Products\EMH Manuals\EMH500 Series Installation Manual 2.1a.doc...
  • Page 22: General Troubleshooting

    3a. Ensure DIP switch settings are correct. (some models). 3. Printer not set correctly. 3b. Check that the ribbon has been correctly installed. (some models). TouchStar Pacific Pty Ltd Page 22 of 25 t:\hardware & support\tsp products\emh manuals\emh500 series installation manual 2.1a.doc...
  • Page 23: Temperature Probe

    If the reading is confirmed to be wrong, the probe or its wiring are faulty and further investigation will be required. TouchStar Pacific Pty Ltd Page 23 of 25 t:\hardware & support\tsp products\emh manuals\emh500 series installation manual 2.1a.doc...
  • Page 24 Figure 9.1 -Temperature vs Probe Resistance TouchStar Pacific Pty Ltd Page 24 of 25 t:\hardware & support\tsp products\emh manuals\emh500 series installation manual 2.1a.doc...
  • Page 25: Appendix

    Batching used: Yes/No Remote reset used: Yes/No Print out of calibration details attached: Yes/No (Calibration printout to be faxed to TouchStar Pacific Pty Ltd prior to unit being sealed to ensure parameters have been setup correctly) Installers Signature _________________ Date:_________...

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